Anti-collision beam welding tool
By designing a welding fixture for the anti-collision beam, and using components such as the base plate, base, support mechanism and positioning plate to limit the energy-absorbing box, the problems of low welding accuracy and cumbersome manual positioning are solved, thereby improving welding accuracy and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUOQI LIGHTWEIGHT (JIANGSU) AUTOMOBILE TECH CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-04-17
AI Technical Summary
In the existing technology, the welding precision of the front bumper beam of automobiles is low, resulting in insufficient strength after welding, which poses a safety hazard. In addition, welding positioning mostly relies on manual operation, which is cumbersome and prone to errors.
A welding fixture for anti-collision beams was designed, including components such as a base plate, a base, a support mechanism, an opening mechanism, and a positioning plate. The cooperation of these components limits the energy-absorbing box, ensuring its stable position during welding, avoiding displacement, and improving welding accuracy.
This improved welding precision, ensuring the connection strength between the welded anti-collision beam and the energy-absorbing box, reducing operational complexity and cost, and enhancing welding accuracy and safety.
Smart Images
Figure CN224128997U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding tooling technology, specifically to a welding tooling for anti-collision beams. Background Technology
[0002] The front bumper beam assembly is an important energy-absorbing device in the car bumper system. It is installed in front of the crossbeam and the longitudinal beam of the frame and connected to the energy-absorbing box. It exists as a low-speed safety protection system. Its main function is to absorb and disperse the impact force when the vehicle is involved in a frontal collision, and protect the occupants from serious injury.
[0003] The front bumper beam, typically installed on the front of the vehicle, prevents the vehicle from flying forward or twisting during a collision, thus protecting the vehicle and its passengers. The welding precision of the front bumper beam directly affects the connection and fit of the energy-absorbing box. Low welding precision results in extremely low strength at the weld between the formed bumper beam and the energy-absorbing box, easily leading to positional deviations and posing a significant safety hazard. Therefore, high precision requirements are placed on the overall forming tolerance of the welded front bumper beam. Furthermore, automotive energy-absorbing boxes come in various shapes, requiring different welding fixtures to ensure welding precision with the bumper beam. Currently, welding positioning of automotive energy-absorbing boxes during the prototyping stage is mostly manual, which involves cumbersome operations and risks such as welding misalignment.
[0004] Therefore, to solve the above problems, a welding fixture for anti-collision beams that has good clamping effect, strong applicability, low price and simple operation is needed. Utility Model Content
[0005] In view of this, the purpose of this utility model embodiment is to provide a welding fixture for anti-collision beams, which can solve the above-mentioned technical problems.
[0006] To achieve the above objectives, this utility model provides a welding fixture for a crash beam, used for welding an energy-absorbing box to a crash beam. The fixture includes: a base plate and a base disposed on the base plate; a first support mechanism disposed on one side of the base, and a second support mechanism disposed on the other side of the base; a first opening mechanism disposed on the first support mechanism; a second opening mechanism disposed on the second support mechanism; a positioning plate disposed on the base, and the positioning plate is connected to one end of a connecting rod, the other end of which is provided with a third opening mechanism; and a support rod disposed on the base, with an installation space formed between the support rod, the first opening mechanism, the second opening mechanism, and the third opening mechanism.
[0007] Preferably, the base plate and the base of the above-mentioned anti-collision beam welding fixture are detachably connected.
[0008] Preferably, the second support mechanism of the above anti-collision beam welding fixture includes: a first support group, a second support group, and a support block. The first support group is disposed on the base, and one end of the first support group is connected to one end of the second support group; the support block is disposed on the second support group.
[0009] Preferably, the first support group of the above anti-collision beam welding fixture includes a top block and a pressure block, one end of the top block is connected to the pressure block, and the top block is set on the base.
[0010] Preferably, the welding fixture for the above-mentioned anti-collision beams also includes a reinforcing block between the top block and the pressure block.
[0011] Preferably, the first opening mechanism of the above-mentioned anti-collision beam welding fixture includes: a first actuating device disposed on the first support mechanism; and a first pressure arm disposed on the first actuating device.
[0012] Preferably, the first pressure arm of the above anti-collision beam welding fixture is an L-shaped pressure arm.
[0013] Preferably, the third opening mechanism of the above-mentioned anti-collision beam welding fixture includes: a second actuating device disposed on the connecting rod; and a second pressure arm disposed on the second actuating device.
[0014] Preferably, the second pressure arm of the above anti-collision beam welding fixture is an F-shaped pressure arm.
[0015] Preferably, the support rod of the above anti-collision beam welding fixture includes: a first support arm and a second support arm, the first support arm being mounted on the base and the second support arm being connected to the first support arm.
[0016] Beneficial effects:
[0017] The anti-collision beam welding fixture provided by this utility model fixes the bottom plate of the energy-absorbing box to the base plate by setting a base on the base plate. The side plate and opening position of the energy-absorbing box are limited by the cooperation of the support rod, the first opening mechanism on the first support mechanism, the second opening mechanism on the second support mechanism, the third opening mechanism on the positioning plate and the connecting rod, and the support rod. After the limiting is completed, the stability of each position of the energy-absorbing box can be ensured and no displacement will occur. In the subsequent welding process with the anti-collision beam, the welding accuracy can be ensured and the welding precision can be improved. Compared with the prior art, the technical solution of this utility model has a simple structure, good clamping effect, strong applicability, simple operation, and low cost. It can ensure that the position of the energy-absorbing box will not shift during welding, thus improving the welding precision of the product. Attached Figure Description
[0018] Figure 1 This is a structural schematic diagram of the anti-collision beam welding fixture from one angle in this utility model;
[0019] Figure 2This is a structural schematic diagram of the anti-collision beam welding fixture from another angle in this utility model;
[0020] Figure 3 This is a structural schematic diagram of the anti-collision beam welding fixture from another angle in this utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the first support group in this utility model;
[0022] Figure 5 This is a schematic diagram of the strut structure in this utility model;
[0023] Figure 6 This is an enlarged schematic diagram of the connecting rod structure in this utility model.
[0024] Figure label:
[0025] 1-Base plate; 2-Base; 3-First support mechanism; 4-Second support mechanism; 41-First support group; 411-Top block; 412-Pressure block; 413-Reinforcing block; 42-Second support group; 43-Support block; 5-First opening mechanism; 51-First actuating device; 52-First pressure arm; 6-Second opening mechanism; 7-Positioning plate; 8-Connecting rod; 9-Third opening mechanism; 91-Second actuating device; 92-Second pressure arm; 10-Support rod; 101-First support arm; 102-Second support arm. Detailed Implementation
[0026] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention. Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.
[0027] It should be noted that all expressions such as "first", "second", and "third" used in the embodiments of this utility model are for the purpose of distinguishing multiple entities or parameters with the same name but different names. It can be seen that "first", "second", and "third" are only for the convenience of expression and should not be construed as limiting the embodiments of this utility model. Subsequent embodiments will not explain this in detail.
[0028] To achieve the above objectives, this utility model proposes a welding fixture for anti-collision beams, used for welding anti-collision beams and energy-absorbing boxes. Figure 1 This is a structural schematic diagram of the anti-collision beam welding fixture from one angle in this utility model;
[0029] Figure 2 This is a structural schematic diagram of the anti-collision beam welding fixture from another angle in this utility model; Figure 3 This is a structural schematic diagram of the anti-collision beam welding fixture from another angle in this utility model; Figure 4 This is a schematic diagram of the structure of the first support group in this utility model; Figure 5This is a schematic diagram of the strut structure in this utility model; Figure 6 This is an enlarged schematic diagram of the connecting rod structure in this utility model.
[0030] like Figure 1-6 As shown, the anti-collision beam welding fixture includes: a base plate 1 and a base 2 mounted on the base plate 1. In this invention, the base plate 1 serves as the welding reference, ensuring the accuracy of the installation and relative positions of each part during the entire welding process. The base 2 is positioned above the base plate 1. In this invention, the base plate 1 and the base 2 are detachably connected. The position of the base 2 on the base plate 1 can be changed according to the shape of the energy-absorbing box to be welded. Preferably, the base 2 is connected to the base plate 1 by bolts. In practical applications, the base plate 1 of the energy-absorbing box is placed on the base 2 and positioned by a positioning pin connected to the base 2. In this invention, preferably, two positioning pins are used to position the base plate 1 of the energy-absorbing box on the base 2. Of course, the position of the base 2 on the base plate 1 can be changed as the size of the energy-absorbing box changes.
[0031] The first support mechanism 3 is disposed on one side of the base 2, and the second support mechanism 4 is disposed on the other side of the base 2; the first support mechanism 3 is provided with a first opening mechanism 5; the second support mechanism 4 is provided with a second opening mechanism 6; for example Figure 1 As shown, the first opening mechanism 5 and the second opening mechanism 6 are on the same horizontal plane in the horizontal direction, and the horizontal planes in the vertical direction of the first opening mechanism 5 and the second opening mechanism 6 are perpendicular to each other; the positioning plate 7 is set on the base 2, and the positioning plate 7 is connected to one end of the connecting rod 8, and the other end of the connecting rod 8 is provided with the third opening mechanism 9; the horizontal plane in the vertical direction of the third opening mechanism 9 after installation through the positioning plate 7 and the connecting rod 8 is perpendicular to the horizontal plane in the horizontal direction of the first opening mechanism 5 and the second opening mechanism 6; the support rod 10 is set on the base 2, and the support rod 10, the first opening mechanism 5, the second opening mechanism 6 and the third opening mechanism 9 form an installation space; during the use stage, the vertical plates of the energy absorption box are restricted to the installation space for welding operations.
[0032] During the usage phase, the positions of the first opening mechanism 5, the second opening mechanism 6, and the third opening mechanism 9 are changed. The first and second upright plates of the energy-absorbing box are placed at the positions of the support rod 10, which supports the first and second upright plates. Specifically, the first and second upright plates supported by the support rod 10 are perpendicular to each other. Then, the third and fourth upright plates are placed in positions relative to the first and second upright plates limited by the support rod 10. The positions of the first opening mechanism 5, the second opening mechanism 6, and the third opening mechanism 9 are adjusted so that the first opening mechanism 5 and the second opening mechanism 6 contact the third and fourth upright plates, respectively, to limit their positions. This, in conjunction with the support rod 10, helps to prevent errors in the shape of each upright plate during the welding stage. The third opening mechanism 9 presses the opening direction of the energy-absorbing box to prevent large positional deviations in the vertical direction. After installation, the positions of the first opening mechanism 5, the second opening mechanism 6, and the third opening mechanism 9 can be changed to facilitate the removal of the welded energy-absorbing box.
[0033] like Figure 2 As shown, the second support mechanism 4 includes a first support group 41, a second support group 42, and a support block 43. The first support group 41 is disposed on the base 2, and one end of the first support group 41 is connected to one end of the second support group 42. The support block 43 is disposed on the second support group 42. In this utility model, the first support group 41 and the second support group 42 have the same structure, and the second support group 42 is disposed on the first support group 41, and the support block 43 is installed through the second support group 42. After connection, a bracket structure is formed, so that the support block 43 is placed on a horizontal plane in the horizontal direction, and the second opening mechanism 6 is disposed on the support block 43, so that there is a distance between the second opening mechanism 6 and the base plate 1 after installation. When the fourth upright plate is set, the second opening mechanism 6 can contact the middle of the fourth upright plate to ensure that the fourth upright plate is subjected to uniform force.
[0034] like Figure 2 and 4As shown, the first support group 41 includes a top block 411 and a pressure block 412. One end of the top block 411 is connected to the pressure block 412, and the top block 411 is mounted on the base 2. Specifically, the top block 411 and the pressure block 412 are vertically connected. After the top block 411 is mounted on the base 2, the pressure block 412 is perpendicular to the base 2. Of course, to increase the connection strength between the top block 411 and the pressure block 412, in this invention, a reinforcing block 413 is preferably provided between the top block 411 and the pressure block 412. The reinforcing block 413 increases the fixing strength between the top block 411 and the pressure block 412. It should be noted that the second support group 42 has the same structure as the first support group 41, except that the top block on the second support group 42 is connected to the pressure block 412 on the first support group 41, so that the pressure block on the second support group 42 is in a horizontal state and then connected to the support block 43, so as to ensure that the second opening mechanism 6 can be in the appropriate position.
[0035] It should be further explained that in this utility model, the first support mechanism 3 and the second support mechanism 4 have the same structure, only the position and the plane in the vertical direction are different. To save space, the specific structure of the first support mechanism 3 will not be described in detail in this utility model.
[0036] like Figure 3 As shown, the first opening mechanism 5 includes a first actuating device 51 and a first pressure arm 52. The first actuating device 51 is mounted on the first support mechanism 3; the first pressure arm 52 is mounted on the first actuating device 51. Specifically, the first pressure arm 52 is detachably mounted on the first actuating device 51, so that the model of the first pressure arm 52 can be changed according to the size change of the energy absorption box; wherein, the first pressure arm 52 is an L-shaped pressure arm.
[0037] like Figure 1-3 As shown, the third opening mechanism 9 includes a second actuating device 91 and a second pressure arm 92. The second actuating device 91 is mounted on the connecting rod 8; the second pressure arm 92 is mounted on the second actuating device 91. Specifically, the second pressure arm 92 is detachably mounted on the second actuating device 91, allowing for replacement of the second pressure arm 92 model according to changes in the size of the energy-absorbing box. The second pressure arm 92 is an F-shaped pressure arm. Additionally, as... Figure 1-3 As shown in Figure 6, the second actuating device 91 is mounted on the connecting rod 8. Preferably, the second actuating device 91 is fixed to the connecting rod 8 by bolts. During use, the position of the second actuating device 91 on the connecting rod 8 can be adjusted, thereby adjusting the position of the second actuating device 91 in the vertical and horizontal directions, making the position control of the third opening mechanism 9 more flexible.
[0038] like Figure 2 and Figure 5As shown, the support rod 10 includes a first support arm 101 and a second support arm 102. The first support arm 101 is mounted on the base 2, and the second support arm 102 is connected to the first support arm 101. In this invention, preferably, both the first support arm 101 and the second support arm 102 are L-shaped support arms. The short side of the first support arm 101 is mounted on the base 2, and the short side of the second support arm 102 is connected to the long side of the first support arm 101, providing support through one end of the long side of the second support arm 102. Of course, in this invention, to increase the support effect, it is preferable to use two support rods 10 to support one upright plate. Two support rods 10 can be defined as a fixed support group. Figure 5 As shown, in this utility model, two fixed support groups are required to support the first or second upright plate.
[0039] In summary, the anti-collision beam welding fixture provided by this utility model fixes the base plate 1 of the energy-absorbing box to the base plate 2 by setting a base 2 on the base plate 1. The side plate and opening position of the energy-absorbing box are limited by the cooperation of the support rod 10, the first opening mechanism 5 on the first support mechanism 3, the second opening mechanism 6 on the second support mechanism 4, the positioning plate 7 and the third opening mechanism 9 on the connecting rod 8, and the support rod 10. After the limiting is completed, the stability of each position of the energy-absorbing box can be ensured and no displacement will occur. In the subsequent welding process, the welding accuracy can be ensured and the welding precision can be improved. Compared with the prior art, the technical solution of this utility model has a simple structure, good clamping effect, strong applicability, simple operation and low cost. It can ensure that the position of the energy-absorbing box will not shift during welding and improve the welding precision of the product.
[0040] Although the present invention has been described in detail above with general description and specific embodiments, some modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of the present invention fall within the scope of protection claimed by the present invention.
Claims
1. A crash beam welding fixture, characterized by, The welding of the energy-absorbing box and the anti-collision beam includes: a base plate (1) and a base (2) disposed on the base plate (1); a first support mechanism (3) disposed on one side of the base (2) and a second support mechanism (4) disposed on the other side of the base (2); a first opening mechanism (5) disposed on the first support mechanism (3); a second opening mechanism (6) disposed on the second support mechanism (4); a positioning plate (7) disposed on the base (2), and the positioning plate (7) is connected to one end of a connecting rod (8), and a third opening mechanism (9) disposed on the other end of the connecting rod (8); a support rod (10) disposed on the base (2), and an installation space is formed between the support rod (10), the first opening mechanism (5), the second opening mechanism (6) and the third opening mechanism (9).
2. The crash beam welding fixture of claim 1, wherein, The base plate (1) and the base (2) are detachably connected.
3. The crash beam welding fixture of claim 1, wherein, The second support mechanism (4) includes: a first support group (41), a second support group (42) and a support block (43). The first support group (41) is disposed on the base (2), and one end of the first support group (41) is connected to one end of the second support group (42). The support block (43) is disposed on the second support group (42).
4. The crash beam welding fixture of claim 3, wherein, The first support group (41) includes a top block (411) and a pressure block (412), one end of the top block (411) is connected to the pressure block (412), and the top block (411) is disposed on the base (2).
5. The crash beam welding fixture of claim 4, wherein, A reinforcing block (413) is also provided between the top block (411) and the pressing block (412).
6. The crash beam welding fixture of claim 1, wherein, The first opening mechanism (5) includes: a first actuating device (51) disposed on the first support mechanism (3); and a first pressure arm (52) disposed on the first actuating device (51).
7. The crash beam welding fixture of claim 6, wherein, The first pressure arm (52) is an L-shaped pressure arm.
8. The crash beam welding fixture of claim 1, wherein, The third opening mechanism (9) includes: a second actuating device (91) disposed on the connecting rod (8); and a second pressing arm (92) disposed on the second actuating device (91).
9. The crash beam welding fixture of claim 8, wherein, The second pressure arm (92) is an F-shaped pressure arm.
10. The crash beam welding fixture of claim 1, wherein, The support rod (10) includes a first support arm (101) and a second support arm (102), wherein the first support arm (101) is disposed on the base (2) and the second support arm (102) is connected to the second support arm (102).