Auxiliary device suitable for heavy-load hard rail transmission

By introducing a design that combines rolling elements with sliding friction into the hard rail transmission system, the friction coefficient is improved, which solves the problems of high resistance and heat generation in the hard rail transmission system, and improves the running accuracy and service life.

CN224129127UActive Publication Date: 2026-04-17JIANGSU CREATE PRECISION TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU CREATE PRECISION TECH
Filing Date
2025-05-23
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The existing hardened rail transmission system of large horizontal boring and milling machining centers has a high coefficient of friction under sliding friction, resulting in high resistance, severe heat generation, and high maintenance requirements. It is also prone to creeping phenomenon when running at low speed.

Method used

The design combines bottom and side rolling elements with the contact surface of the hard rail. By combining rolling friction and sliding friction, the installation height and slope of the rolling elements are adjusted to achieve good contact, improve the coefficient of friction, and reduce heat generation.

Benefits of technology

It improves the linear accuracy of the hard rail drive, reduces frictional heat generation, extends the service life of the hard rail plastic-coated surface, solves the creeping problem during low-speed operation, and reduces maintenance requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an auxiliary device suitable for heavy-load hard rail transmission, which comprises a bottom rolling body and side rolling bodies, the bottom rolling body is fixedly arranged on a plastic pasting surface, and the side rolling bodies are fixedly arranged on two side surfaces of a hard rail contact surface; the bottom rolling body is fixedly mounted on a rolling body mounting plate, and a mounting plate gasket is arranged at the bottom of the rolling body mounting plate; the side face rolling body is fixedly installed on the rolling body side brake iron, and the rolling body side brake iron is fixedly installed on the brake iron base. The auxiliary device is of a hard rail auxiliary transmission structure combining the rolling body and the plastic pasting face, the linear precision in the high-speed operation process can be improved, the heating value of the plastic pasting face is effectively reduced, the maintenance requirement of a traditional hard rail is lowered, the service life of the plastic pasting face of the hard rail is prolonged, and the problem of the creeping phenomenon in the low-speed operation process is solved.
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Description

Technical Field

[0001] This utility model belongs to the field of mechanical equipment, specifically relating to an auxiliary device suitable for heavy-duty hard rail transmission, applied to hard rail transmission. Background Technology

[0002] Current large horizontal boring and milling machining centers generally use hardened rail transmission. However, relying solely on sliding friction through the plastic-coated surface results in a high coefficient of friction, high resistance, and a tendency to generate heat, leading to high maintenance requirements. The auxiliary device of this invention can change this situation by replacing single sliding friction with a combination of rolling and sliding friction, reducing heat generation, lowering the coefficient of friction, making the movement smoother, and simultaneously ensuring load-bearing capacity. Utility Model Content

[0003] Purpose of the utility model: In order to overcome the shortcomings of the prior art, this utility model provides an auxiliary device suitable for heavy-duty hard rail transmission, which can effectively improve the frictional resistance during heavy-duty hard rail transmission, reduce heat generation, and solve the crawling phenomenon during low-speed movement of hard rail transmission.

[0004] Technical solution: An auxiliary device suitable for heavy-duty hard rail transmission, comprising: a bottom rolling element and side rolling elements, wherein the bottom rolling element is fixedly installed on the plastic-coated surface, and the side rolling elements are fixedly installed on two sides of the contact surface of the hard rail;

[0005] The bottom rolling element is fixedly mounted on the rolling element mounting plate, and the bottom of the rolling element mounting plate is provided with a mounting plate gasket.

[0006] The side rolling element is fixedly installed on the rolling element side brake iron, and the rolling element side brake iron is fixedly installed on the brake iron base.

[0007] As an optimization: the mounting plate shims are used to adjust the height, ensuring that the installation height of the bottom rolling element is slightly higher than the height of the plastic-coated surface, and ensuring that the bottom rolling element and the plastic-coated surface are in contact with the hard rail at the same time, so as to achieve a combination of rolling friction and sliding friction.

[0008] As an optimization: the side rolling element is adjusted by a 1:50 slope between the brake base and the side brake of the rolling element, so that the side rolling element has good contact with the hard rail and the two sides of the contact surface of the hard rail, thereby achieving rolling friction.

[0009] As an optimization: a suitable position is taken on the bottom surface of the plastic-coated surface to sink it, leaving space for the installation of the mounting plate gasket, the rolling element mounting plate and the bottom rolling element.

[0010] As an optimization: the two ends of the two sides of the hard rail contact surface are appropriately positioned to mill out the installation space for the rolling element side brake and the brake base.

[0011] Beneficial effects: The auxiliary device of this utility model is a hard rail auxiliary transmission structure that combines rolling elements and plastic-coated surfaces. It can improve the straightness accuracy during high-speed operation, effectively reduce the heat generation of the plastic-coated surfaces, reduce the maintenance requirements of traditional hard rails, improve the service life of the plastic-coated surfaces of hard rails, and solve the problem of creeping phenomenon during low-speed operation. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 yes Figure 1 A schematic diagram of the structure of part A in the middle;

[0014] Figure 3 yes Figure 1 A schematic diagram of the structure of part B in the middle. Detailed Implementation

[0015] Example

[0016] like Figure 1-3 As shown, an auxiliary device suitable for heavy-duty hard rail transmission includes: a bottom rolling element 1 and a side rolling element 6. The bottom rolling element 1 is fixedly installed on the plastic-coated surface 7, and the side rolling elements 6 are fixedly installed on the two sides of the hard rail contact surface 8.

[0017] A suitable position is selected on the bottom surface of the plastic-coated surface 7 to allow space for the mounting plate shim 3, the rolling element mounting plate 2, and the bottom rolling element 1. The bottom rolling element 1 is fixedly mounted on the rolling element mounting plate 2. The bottom of the rolling element mounting plate 2 is provided with a mounting plate shim 3, which is used to adjust the height to ensure that the installation height of the bottom rolling element 1 is slightly higher than the height of the plastic-coated surface 7. This ensures that the bottom rolling element 1 and the plastic-coated surface 7 are in contact with the rigid rail simultaneously after bearing load, so as to achieve a combination of rolling friction and sliding friction.

[0018] At appropriate positions at both ends of the two sides of the hard rail contact surface 8, the installation space for the rolling element side brake 4 and the brake base 5 is milled out. The side rolling element 6 is adjusted by the 1:50 slope of the brake base 5 and the rolling element side brake 4 to ensure good contact between the side rolling element 6 and the hard rail and the two sides of the hard rail contact surface 8, realizing rolling friction. This improves the friction coefficient of traditional surface-to-surface sliding friction, reduces heat generation, and makes the movement smoother and more stable.

[0019] The auxiliary device of this utility model is a hard rail auxiliary transmission structure that combines rolling elements and plastic-coated surfaces. It can improve the straightness accuracy during high-speed operation, effectively reduce the heat generation of the plastic-coated surfaces, reduce the maintenance requirements of traditional hard rails, increase the service life of the plastic-coated surfaces of hard rails, and solve the problem of creeping phenomenon during low-speed operation.

[0020] The foregoing description clearly and completely illustrates the technical solutions in the embodiments of this utility model, enabling those skilled in the art to better understand the advantages and features of this utility model, thereby providing a clearer definition of the scope of protection of this utility model. The embodiments described in this utility model are merely some embodiments of this utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

Claims

1. An auxiliary device suitable for heavy duty hard rail transmission, characterized by: include: Bottom rolling element (1) and side rolling element (6), wherein the bottom rolling element (1) is fixedly installed on the plastic-coated surface (7), and the side rolling element (6) is fixedly installed on the two sides of the hard rail contact surface (8); The bottom rolling element (1) is fixedly installed on the rolling element mounting plate (2), and the bottom of the rolling element mounting plate (2) is provided with a mounting plate gasket (3); The side rolling element (6) is fixedly installed on the rolling element side brake iron (4), and the rolling element side brake iron (4) is fixedly installed on the brake iron base (5).

2. An auxiliary device suitable for heavy duty hard rail transmission according to claim 1 characterized in that: The mounting plate shim (3) is used to adjust the height, ensuring that the installation height of the bottom rolling element (1) is slightly higher than the height of the plastic-coated surface (7), and ensuring that the bottom rolling element (1) and the plastic-coated surface (7) are in contact with the hard rail at the same time, so as to achieve a combination of rolling friction and sliding friction.

3. An auxiliary device suitable for heavy duty hard rail transmission according to claim 1 characterized in that: The side rolling element (6) is adjusted by a 1:50 angle between the brake base (5) and the side brake (4) of the rolling element, so that the side rolling element (6) has good contact with the two sides of the hard rail and the contact surface (8) of the hard rail, and achieves rolling friction.

4. An auxiliary device suitable for heavy duty hard rail transmission according to claim 1 characterized in that: The plastic-coated surface (7) is lowered at an appropriate position on the bottom surface to leave space for the installation of the mounting plate gasket (3), the rolling element mounting plate (2) and the bottom rolling element (1).

5. The auxiliary device suitable for heavy duty hard rail transmission according to claim 1, characterized in that: The two ends of the two sides of the hard rail contact surface (8) are appropriately positioned to mill out the installation space for the rolling element side brake (4) and the brake base (5).