Nickel ingot surface treatment equipment with residue collecting function
By designing a nickel ingot surface treatment equipment, impurities and nickel slag are separated using cylinder push rods and electric push rods, and impurities on the edges and corners of nickel ingots are removed through rollers and abrasive layers. This solves the problem of handling impurities and nickel slag in nickel ingot processing and achieves efficient impurity removal and residue collection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YUANHANG PRECISION ALLOY TECH
- Filing Date
- 2025-03-24
- Publication Date
- 2026-04-17
AI Technical Summary
During the processing of nickel ingots, impurities and nickel slag are easily adsorbed or adhered to the outer surface, resulting in a decline in processing quality. Existing equipment is difficult to effectively remove and collect these residues.
A nickel ingot surface treatment device was designed. The device uses a cylinder pusher to move the nickel ingot. The top plate contacts the outer wall of the nickel ingot to separate impurities and nickel slag. The top plate is flipped by an electric pusher to push the impurities and nickel slag into the collection box. The edges and corners of the nickel ingot are treated with rollers and a sanding layer. The collection box is supported by a grid and a support plate to facilitate the collection of residue.
It achieves effective removal of impurities and collection of residues on the surface of nickel ingots, improves the processing quality of nickel ingots, and facilitates the cleaning and transfer of residues.
Smart Images
Figure CN224129333U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of nickel ingot processing equipment, and in particular to a nickel ingot surface treatment equipment with a residue collection function. Background Technology
[0002] Nickel: A silvery-white, hard, ductile, and ferromagnetic metallic element. It can be highly polished and is corrosion-resistant. Nickel ingots are square-shaped items made of nickel and are widely used in the construction of highways, railways, civil buildings, water conservancy projects, etc.; protection of various machinery, electrical appliances, windows, and aquaculture, etc.
[0003] In the prior art, a Chinese patent discloses a planer for processing nickel ingots, belonging to the technical field of nickel ingot processing equipment. It includes a mounting table, a mounting frame fixedly connected to the top of the mounting table, a discharge plate fixedly connected to the middle of one end of the mounting frame, the discharge plate inclined downwards at the end away from the mounting frame, a protective plate fixedly connected to the top of the discharge plate, a base plate fixedly connected to the bottom of one end of the mounting table, limit plates fixedly connected to both ends of the base plate, a waste frame located at the top of the base plate below the inclined downward end of the discharge plate, a planer blade above the mounting frame, and a nickel ingot body on the top of the mounting frame. This invention utilizes the planer blade to process the nickel ingot body. During processing, the waste generated is pushed onto the discharge plate by the planer blade. Simultaneously, the protective plate on the discharge plate further reduces waste leakage, and the discharge plate discharges the waste into the waste frame.
[0004] However, during the processing of nickel ingots, impurities and nickel slag will be adsorbed or adhered to the outer surface. If the impurities and nickel slag are not screened out in time, the processing quality of the nickel ingots will be reduced. Therefore, a nickel ingot surface treatment equipment with residue collection function is needed to solve this problem. Utility Model Content
[0005] The purpose of this invention is to provide a nickel ingot surface treatment device with a residue collection function, which can process and collect nickel slag.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a nickel ingot surface treatment device with residue collection function, including a workbench, a cylinder fixedly installed on one side of the top of the workbench, a push rod provided at the output end of the cylinder, a push block fixedly connected to one end of the push rod, a connecting plate fixedly connected to the edge of the top of the workbench, a vertical shaft fixedly connected to the outer side of the connecting plate, a top plate sleeved on the outer side of the vertical shaft, a connecting part fixedly connected to the inner side of the top plate and the connecting plate, an electric push rod hinged to the top plate and the connecting plate through the connecting part, a collection box provided on the outer side of the workbench, a cavity opened on the other side of the top of the workbench, a roller fixedly rotatably connected inside the cavity, a motor fixedly installed on the outer side of the workbench, and a frosted layer fixedly connected to the outer side of the roller.
[0007] By adopting the above technical solution, the nickel ingot is placed inside the worktable. The cylinder is activated, causing it to move a pusher block via a push rod. The pusher block contacts the nickel ingot, thus moving the ingot on the worktable. The ingot moves into the interior of the connecting plate, and the top plate contacts the outer wall of the ingot. Through the continuous displacement of the ingot, impurities and nickel slag on the outside of the ingot are separated from the top plate. As the ingot penetrates into the interior of the connecting plate, the impurities and nickel slag are separated from the ingot, thus removing impurities. The electric pusher is then activated, causing it to move the top plate... The top plate rotates around the vertical axis on the outside of the connecting plate, allowing for angle adjustment. Simultaneously, the top plate flips over the nickel ingot, pushing impurities and slag onto the ingot into the collection box. The collection box collects these impurities and slag, enabling the device to not only process but also collect residues from the outside of the nickel ingot. The motor is then started, driving the rollers and abrasive layer to rotate inside the cavity. This rotation of the abrasive layer removes impurities from the edges and corners of the nickel ingot.
[0008] A further feature of this invention is that: a first connecting block is fixedly connected to the output end of the motor, and a second connecting block is fixedly connected to one end of the roller; both the first connecting block and the second connecting block are internally threaded with bolts.
[0009] By adopting the above technical solution, the second connecting block and the second connecting block are connected by bolts. The roller can be connected to the output end of the motor through the first connecting block and the second connecting block, and disassembly is convenient.
[0010] A further feature of this invention is that an L-shaped rod is fixed to the outside of the workbench, and a sleeve is fixedly connected to the outside of the collection box.
[0011] By adopting the above technical solution, the sleeve is fixed on the outside of the collection box, and the sleeve is sleeved onto the outside of the L-rod, thereby enabling the collection box to be installed on the outside of the workbench.
[0012] A further feature of this invention is that a connecting pin is fixedly connected to the bottom of the workbench, and a support plate is rotatably connected to the outside of the connecting pin.
[0013] By adopting the above technical solution, the pallet is rotated so that it moves to the outside of the worktable, and the bottom of the collection box is supported by the pallet.
[0014] A further feature of this invention is that: both sides of the inner wall of the collection box are fixedly connected with overlapping blocks, and the inside of the overlapping blocks is connected with a grid.
[0015] By adopting the above technical solution, the grille is overlapped on the top of the block, so that the grille is installed inside the collection box, and the residue falls into the collection box through the gaps in the grille.
[0016] A further feature of this invention is that the sleeve is internally threaded with a screw pin, which extends into the interior of the L-shaped rod.
[0017] By adopting the above technical solution, the screw pin is threaded to the inside of the sleeve and the L-rod, thereby fixing the sleeve to the L-rod.
[0018] A further feature of this invention is that the number of the building blocks is four, and the four building blocks are distributed in a rectangular array.
[0019] By adopting the above technical solution, four blocks are distributed at the four corners inside the collection box, thereby providing stable support for the grid.
[0020] A further feature of this invention is that two wristbands are fixedly connected to both sides of the outside of the collection box.
[0021] By adopting the above technical solution, the hand-held ring facilitates the transfer of the collection box.
[0022] A further feature of this invention is that a cylinder frame is fixedly connected to the top of the workbench, and the cylinder is fixed inside the cylinder frame.
[0023] By adopting the above technical solution, the cylinder is fixed to the top of the workbench by the cylinder frame, which improves the stability of the cylinder during operation.
[0024] A further feature of this invention is that a motor housing is fixedly connected to the outside of the workbench, and the motor is fixedly installed inside the motor housing.
[0025] By adopting the above technical solution, the motor is fixed to the outside of the workbench through the motor box, which improves the stability of the motor during operation.
[0026] The beneficial effects of this utility model are:
[0027] This invention utilizes a worktable, cylinder, push rod, push block, connecting plate, vertical shaft, top plate, connecting part, electric push rod, collecting box, cavity, roller, motor, and frosted layer to arrange nickel ingots. The nickel ingot is placed inside the worktable, and the cylinder is activated, causing the push rod to move the push block. The push block contacts the nickel ingot, thus pushing the ingot across the worktable. The ingot moves into the connecting plate, and the top plate contacts the outer wall of the ingot. Through the continuous displacement of the ingot, impurities and nickel slag on the outside of the ingot are separated from it by the top plate. As the ingot penetrates into the connecting plate, the impurities and nickel slag are separated from the ingot, thereby enabling the processing of the nickel... To remove impurities from the ingot, the electric push rod is activated, causing it to rotate the top plate. The top plate rotates around the vertical axis on the outside of the connecting plate, allowing for angle adjustment. Simultaneously, the rotation of the top plate on the nickel ingot pushes impurities and nickel slag onto the ingot into the collection box, where they are collected. This allows the device to not only process but also collect residues from the outside of the nickel ingot. The motor is then activated, driving the rollers and abrasive layer to rotate inside the cavity. The rotation of the abrasive layer removes impurities from the edges and corners of the nickel ingot.
[0028] This utility model, through the arrangement of an L-rod, sleeve, connecting pin, support plate, overlapping block, grid, and screw pin, allows the sleeve to be fixed on the outside of the collection box. By fitting the sleeve onto the outside of the L-rod, the collection box can be installed on the outside of the work platform. Rotating the support plate moves it to the outside of the work platform, supporting the bottom of the collection box. The grid is overlapped on the top of the overlapping block, allowing it to be installed inside the collection box. Residue falls into the collection box through the gaps in the grid. The screw pin is threaded into the sleeve and the inside of the L-rod, thus fixing the sleeve to the L-rod. Attached Figure Description
[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0030] Figure 1 This is a schematic diagram of the structure of this utility model;
[0031] Figure 2This is a side view of the top plate of this utility model.
[0032] Figure 3 This is a top view of the top plate of this utility model.
[0033] Figure 4 This is a top view of the internal structure of the cavity of this utility model;
[0034] Figure 5 This is a side view of the internal structure of the collection box of this utility model.
[0035] In the diagram, 1. Workbench; 2. Cylinder; 3. Push rod; 4. Push block; 5. Connecting plate; 6. Vertical shaft; 7. Top plate; 8. Connecting part; 9. Electric push rod; 10. Collection box; 11. Cavity; 12. Roller; 13. Motor; 14. Frosted layer; 15. First connecting block; 16. Second connecting block; 17. Bolt; 18. L-rod; 19. Sleeve; 20. Connecting pin; 21. Support plate; 22. Block; 23. Grille; 24. Screw pin; 25. Hand ring; 26. Cylinder frame; 27. Motor box. Detailed Implementation
[0036] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0037] Reference Figure 1-5A nickel ingot surface treatment device with residue collection function includes a workbench 1. A cylinder 2 is fixedly installed on one side of the top of the workbench 1. A push rod 3 is provided at the output end of the cylinder 2. A push block 4 is fixedly connected to one end of the push rod 3. A connecting plate 5 is fixedly connected to the edge of the top of the workbench 1. A vertical shaft 6 is fixedly connected to the outside of the connecting plate 5. A top plate 7 is sleeved on the outside of the vertical shaft 6. A connecting part 8 is fixedly connected to the inside of both the top plate 7 and the connecting plate 5. An electric push rod 9 is hinged to the top plate 7 and the connecting plate 5 through the connecting part 8. A collection box 10 is provided on the outside of the workbench 1. A cavity 11 is opened on the other side of the top of the workbench 1. A roller 12 is fixedly rotatably connected inside the cavity 11. A motor 13 is fixedly installed on the outside of the workbench 1. A motor 13 is fixedly installed on the outside of the roller 12. A fixed connection with a frosted layer 14 is established. A nickel ingot is placed inside the worktable 1. The cylinder 2 is activated, causing the pusher 3 to move the pusher block 4. The pusher block 4 contacts the nickel ingot, thus moving the ingot on the worktable 1. The ingot moves into the connecting plate 5, and the top plate 7 contacts the outer wall of the ingot. Through the continuous displacement of the ingot, impurities and nickel slag on the outside of the ingot are separated from the top plate 7. As the ingot penetrates into the connecting plate 5, the impurities and nickel slag are separated, thus removing impurities from the ingot. The electric pusher 9 is activated, causing the top plate 7 to rotate. The top plate 7 rotates around the vertical axis 6 on the outside of the connecting plate 5, thus adjusting the angle of the top plate 7. Simultaneously, the top plate 7... The nickel ingot is flipped over, allowing impurities and slag on the ingot to be pushed into the collection box 10. The collection box 10 collects the impurities and slag, thus enabling the device to not only process but also collect the residue on the outside of the nickel ingot. The motor 13 is started, driving the roller 12 and the abrasive layer 14 to rotate inside the cavity 11. The rotation of the abrasive layer 14 removes impurities from the edges and corners of the nickel ingot. A first connecting block 15 is fixedly connected to the output end of the motor 13, and a second connecting block 16 is fixedly connected to one end of the roller 12. Bolts 17 are threaded into both the first connecting block 15 and the second connecting block 16. The roller 12 can be connected to the output end of the motor 13 via the first connecting block 15 and the second connecting block 16, and disassembly is convenient. An L-rod 18 is fixed to the outside of the worktable 1, and a sleeve 19 is fixedly connected to the outside of the collection box 10. The sleeve 19 is fitted onto the outside of the L-rod 18, thereby allowing the collection box 10 to be installed on the outside of the worktable 1. A connecting pin 20 is fixedly connected to the bottom of the worktable 1, and a support plate 21 is rotatably connected to the outside of the connecting pin 20. Rotating the support plate 21 moves it to the outside of the worktable 1, supporting the bottom of the collection box 10. Blocks 22 are fixedly connected to both sides of the inner wall of the collection box 10, and a grid 23 is connected inside the blocks 22.The grille 23 is overlapped on top of the mounting block 22, allowing the grille 23 to be installed inside the collection box 10. Residue falls into the collection box 10 through the gaps in the grille 23. A screw pin 24 is threaded into the sleeve 19, extending into the L-rod 18. The screw pin 24 is threaded into both the sleeve 19 and the L-rod 18, thus securing the sleeve 19 to the L-rod 18. Four mounting blocks 22 are arranged in a rectangular array at the four corners of the collection box 10, providing stable support for the grille 23. Two wristbands 25 are fixedly connected to both sides of the outside of the collection box 10. Holding the wristbands 25 facilitates the transfer of the collection box 10. A cylinder frame 26 is fixedly connected to the top of the workbench 1, and the cylinder 2 is fixed inside the cylinder frame 26. The cylinder 2 is fixed to the top of the workbench 1 through the cylinder frame 26, improving the stability of the cylinder 2 during operation. A motor box 27 is fixedly connected to the outside of the workbench 1, and the motor 13 is fixedly installed inside the motor box 27. The motor 13 is fixed to the outside of the workbench 1 through the motor box 27, improving the stability of the motor 13 during operation.
[0038] In this invention, a nickel ingot is placed inside the worktable 1. The cylinder 2 is activated, causing the pusher 3 to move the pusher block 4. The pusher block 4 contacts the nickel ingot, thus moving the ingot on the worktable 1. The ingot moves to the inside of the connecting plate 5, and the top plate 7 contacts the outer wall of the ingot. Through the continuous displacement of the ingot, impurities and nickel slag on the outside of the ingot are separated from the top plate 7. The ingot penetrates into the inside of the connecting plate 5, separating the impurities and nickel slag from the ingot, thus removing impurities. The electric pusher 9 is activated, causing the top plate 7 to rotate. The top plate 7 rotates around the vertical axis 6 on the outside of the connecting plate 5, allowing for angle adjustment. Simultaneously, the rotation of the top plate 7 on the nickel ingot pushes the impurities and nickel slag onto the ingot into the collection box 10, where they are collected. This device can not only process and collect residues on the outside of nickel ingots, but also remove them. Starting the motor 13 drives the roller 12 and the abrasive layer 14 to rotate inside the cavity 11. The rotation of the abrasive layer 14 removes impurities from the edges of the nickel ingots. The sleeve 19 is fixed to the outside of the collection box 10. The sleeve 19 is then fitted onto the outside of the L-rod 18, allowing the collection box 10 to be installed on the outside of the worktable 1. Rotating the pallet 21 moves it to the outside of the worktable 1, supporting the bottom of the collection box 10. The grid 23 is then attached to the top of the block 22, allowing it to be installed inside the collection box 10. Residues fall into the collection box 10 through the gaps in the grid 23. The screw pin 24 is threaded onto the inside of the sleeve 19 and the L-rod 18, thus fixing the sleeve 19 to the L-rod 18.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A nickel ingot surface treatment apparatus having a residue collecting function, comprising a worktable (1), characterized in that: A cylinder (2) is fixedly installed on one side of the top of the workbench (1). A push rod (3) is provided at the output end of the cylinder (2). A push block (4) is fixedly connected to one end of the push rod (3). A connecting plate (5) is fixedly connected to the edge of the top of the workbench (1). A vertical shaft (6) is fixedly connected to the outside of the connecting plate (5). A top plate (7) is sleeved on the outside of the vertical shaft (6). A connecting part (8) is fixedly connected to the inside of the top plate (7) and the connecting plate (5). An electric push rod (9) is hinged to the top plate (7) and the connecting plate (5) through the connecting part (8). A collection box (10) is provided on the outside of the workbench (1). A cavity (11) is opened on the other side of the top of the workbench (1). A roller (12) is fixedly rotatably connected inside the cavity (11). A motor (13) is fixedly installed on the outside of the workbench (1). A frosted layer (14) is fixedly connected to the outside of the roller (12).
2. The nickel ingot surface treatment apparatus having a residue collecting function according to claim 1, characterized by: The output end of the motor (13) is fixedly connected to a first connecting block (15), and one end of the roller (12) is fixedly connected to a second connecting block (16). The first connecting block (15) and the second connecting block (16) are both threaded with bolts (17).
3. The nickel ingot surface treatment equipment with residue collection function according to claim 1, characterized in that: The workbench (1) is fixed with an L-rod (18) on the outside, and the collection box (10) is fixedly connected with a sleeve (19).
4. The nickel ingot surface treatment apparatus having a residue collecting function according to claim 1, characterized by: The bottom of the workbench (1) is fixedly connected to a connecting pin (20), and a support plate (21) is rotatably connected to the outside of the connecting pin (20).
5. The nickel ingot surface treatment apparatus having a residue collecting function according to claim 1, characterized by: Both sides of the inner wall of the collection box (10) are fixedly connected with a block (22), and a grid (23) is connected inside the block (22).
6. The nickel ingot surface treatment apparatus having a residue collecting function according to claim 3, characterized by: The sleeve (19) is internally threaded with a screw pin (24), which extends into the interior of the L-bar (18).
7. The nickel ingot surface treatment apparatus having a residue collecting function according to claim 5, characterized by: The number of the building blocks (22) is four, and the four building blocks (22) are distributed in a rectangular array.
8. The nickel ingot surface treatment apparatus having a residue collecting function according to claim 1, characterized by: Two wristbands (25) are fixedly connected to both sides of the outside of the collection box (10).
9. The nickel ingot surface treatment apparatus having a residue collecting function according to claim 1, characterized by: The top of the workbench (1) is fixedly connected to a cylinder frame (26), and the cylinder (2) is fixed inside the cylinder frame (26).
10. The nickel ingot surface treatment apparatus having a residue collecting function according to claim 1, characterized by: The workbench (1) is fixedly connected to a motor housing (27) on its outer side, and the motor (13) is fixedly installed inside the motor housing (27).