Electromagnetic induction heating metal wire repairing device

Abstract

The utility model discloses an electromagnetic induction heating metal wire repairing device which comprises an equipment base and a repairing box, the repairing box is installed on the upper wall face of the equipment base, and an electromagnetic heating straightening repairing structure is installed in the repairing box. The electromagnetic heating straightening repairing structure comprises a cleaning cavity, a repairing cavity, a mounting support, a fixing sleeve, a pair of mounting bearings, a rotating sleeve, a plurality of cleaning steel brushes, a driving motor, a driving gear, a transmission gear, a heating controller, an electromagnetic heating coil, a cooling fan, a fixing table and three adjusting type straightening assemblies. The utility model relates to the technical field of metal wire repair, and has the beneficial effects that the problems that the existing metal wire repair method generally adopts a mechanical straightening mode, internal stress is difficult to thoroughly eliminate only through physical pressure straightening, secondary deformation is easily caused, an integrated cleaning function is lacked, and the repair cost is low are solved; and the oxide layer or impurity residue can influence the subsequent processing, so that the quality of the metal wire is influenced.

Description

Technical Field

[0001] This utility model relates to the field of metal wire repair technology, specifically to a metal wire repair device using electromagnetic induction heating. Background Technology

[0002] During processing, transportation, or long-term use, metal wires are prone to bending, deformation, or surface oxidation, which affects their mechanical properties and service life. Existing metal wire repair methods usually use mechanical straightening, but it is difficult to completely eliminate internal stress by straightening with physical pressure alone, which can easily lead to secondary deformation. In addition, there is a lack of integrated cleaning functions, and oxide layers or impurities may remain, which can affect subsequent processing and thus affect the quality of the metal wire. Utility Model Content

[0003] To achieve the above objectives, this utility model is implemented through the following technical solution: an electromagnetic induction heating metal wire repair device, comprising: an equipment base and a repair box, the repair box being installed on the upper wall of the equipment base, and an electromagnetic heating straightening and repair structure being installed inside the repair box;

[0004] The electromagnetic heating straightening and repair structure includes: a cleaning chamber, a repair chamber, a mounting bracket, a fixing sleeve, a pair of mounting bearings, a rotating sleeve, several cleaning steel brushes, a drive motor, a drive gear, a transmission gear, a heating controller, an electromagnetic heating coil, a cooling fan, a fixing platform, and three adjustable straightening components.

[0005] The cleaning chamber is located on the right side of the repair chamber, and the repair chamber is located on the left side of the cleaning chamber. The mounting bracket is installed on the upper wall of the cleaning chamber, the fixed sleeve is installed on the mounting bracket, a pair of mounting bearings are embedded in the inner wall of the fixed sleeve, the rotating sleeve is installed on a pair of mounting bearings, several cleaning steel brushes are installed on the inner wall of the rotating sleeve, the drive motor is installed on the outer wall of the fixed sleeve, the drive gear is installed on the output end of the drive motor, the transmission gear is fitted on the outer wall of the rotating sleeve, the heating controller is installed on the lower wall of the repair chamber, the electromagnetic heating coil is installed on the heating controller, the cooling fan is installed above the electromagnetic heating coil, the fixed platform is installed on the left side of the heating controller, and three adjustable straightening components are installed on the fixed platform.

[0006] Preferably, the repair box has a wire threading hole.

[0007] Preferably, a support leg is installed on the fixed sleeve.

[0008] Preferably, the drive motor is mounted on the fixed sleeve by fixing bolts.

[0009] Preferably, a heat dissipation grille is provided on the upper wall of the repair box above the cooling fan.

[0010] Preferably, each of the three adjustable straightening components includes: a mounting rod, a fixed bracket, a pair of telescopic push rods, a pair of adjusting plates, several wheel brackets, and several straightening guide wheels;

[0011] The fixed bracket is mounted on the fixed platform via the mounting rod. A pair of telescopic push rods are embedded in the fixed bracket. A pair of adjusting plates are mounted on the output ends of the pair of telescopic push rods. Several wheel brackets are mounted on the inner side walls of the pair of adjusting plates. Several straightening guide wheels are mounted on several wheel brackets.

[0012] Beneficial effects

[0013] This invention provides an electromagnetic induction heating metal wire repair device with the following advantages: This solution uses an electromagnetic heating straightening and repair structure. A rotating cleaning steel brush cleans the surface of the metal wire, removing oxide layers and impurities. Simultaneously, electromagnetic induction heating evenly raises the temperature of the metal wire, eliminating internal stress and improving plasticity. Multiple adjustable straightening guide wheels enable high-precision straightening and repair, adapting to metal wires of different diameters. The electromagnetic heating coil is precisely temperature-controlled by a heating controller, avoiding energy waste. Heating is fast and the temperature is uniform. The drive motor automatically rotates the cleaning steel brush via a gear set, reducing manual intervention. This solves the problem that existing metal wire repair methods typically use mechanical straightening, which relies solely on physical pressure to straighten, making it difficult to completely eliminate internal stress, easily leading to secondary deformation. Furthermore, the lack of integrated cleaning functions means that residual oxide layers or impurities can affect subsequent processing, thus impacting the quality of the metal wire. Attached Figure Description

[0014] Figure 1 This is a front cross-sectional view of the electromagnetic induction heating metal wire repair device of this utility model.

[0015] Figure 2 This is a three-dimensional structural diagram of the fixing sleeve of the electromagnetic induction heating metal wire repair device of this utility model.

[0016] Figure 3 This is a side view of the fixed sleeve structure of the electromagnetic induction heating metal wire repair device of this utility model.

[0017] In the diagram: 1-Equipment base; 2-Repair box; 3-Clean chamber; 4-Repair chamber; 5-Mounting bracket; 6-Fixing sleeve; 7-Mounting bearing; 8-Rotating sleeve; 9-Cleansing steel brush; 10-Drive motor; 11-Drive gear; 12-Transmission gear; 13-Heating controller; 14-Electromagnetic heating coil; 15-Cooling fan; 16-Fixing platform; 17-Wire threading hole; 18-Support leg; 19-Fixing bolt; 20-Cooling grille; 21-Mounting rod; 22-Fixing bracket; 23-Telescopic push rod; 24-Adjusting plate; 25-Wheel bracket; 26-Straightening guide wheel. Detailed Implementation

[0018] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Example: Please refer to Figure 1-3 This utility model provides a technical solution: an electromagnetic induction heating metal wire repair device. This solution takes into account that existing metal wires are prone to deformation under stress, and mechanical straightening alone cannot effectively repair them. Furthermore, the oxide layer on the surface of the metal wire cannot be effectively treated, affecting the repair effect of the metal wire. Based on the above, this invention sets up the following technical means.

[0020] Specifically, this device includes at least: equipment base 1, repair box 2, cleaning chamber 3, repair chamber 4, mounting bracket 5, fixing sleeve 6, a pair of mounting bearings 7, rotating sleeve 8, several cleaning steel brushes 9, drive motor 10, drive gear 11, transmission gear 12, heating controller 13, electromagnetic heating coil 14, cooling fan 15, fixing platform 16, and three adjustable straightening components.

[0021] Each of the three adjustable straightening components includes: a mounting rod 21, a fixed bracket 22, a pair of telescopic push rods 23, a pair of adjusting plates 24, several wheel brackets 25, and several straightening guide wheels 26;

[0022] The equipment base 1 and the repair box 2 provide overall support for the equipment. The telescopic push rod 23 installed on the fixed bracket 22 is adjusted according to the diameter of the metal wire to be repaired. This, in turn, drives the straightening guide wheel 26 to adjust via the adjusting plate 24. During use, the steel wire is passed through the repair box 2 and conveyed. When the metal wire passes through the rotating sleeve 8, the drive motor 10, which is installed on the fixed sleeve 6 via the fixing bolt 19, starts to rotate. The drive motor 10 drives the drive gear 11 to rotate. The drive gear 11 drives the rotating sleeve 8 to rotate via the transmission gear 12 and the mounting bearing 7. This causes the cleaning steel brush 9 installed on its inner wall to rotate and clean the metal wire. After cleaning, the wire is continuously conveyed through the electromagnetic heating coil 14 set on the heating controller 13. The metal wire is rapidly heated by high-frequency electromagnetic induction. After heating, the wire is shaped and straightened by the straightening guide wheel 26 installed on the wheel bracket 25 to ensure the repair effect.

[0023] More specifically, the cleaning chamber 3 is located on the right side inside the repair chamber 2, the repair chamber 4 is located on the left side of the cleaning chamber 3, the mounting bracket 5 is installed on the upper wall of the cleaning chamber 3, the fixing sleeve 6 is installed on the mounting bracket 5, a pair of mounting bearings 7 are embedded in the inner wall of the fixing sleeve 6, the rotating sleeve 8 is installed on the pair of mounting bearings 7, several cleaning steel brushes 9 are installed on the inner wall of the rotating sleeve 8, the drive motor 10 is installed on the outer wall of the fixing sleeve 6, the drive gear 11 is installed on the output end of the drive motor 10, the transmission gear 12 is fitted on the outer wall of the rotating sleeve 8, the heating controller 13 is installed on the lower wall inside the repair chamber 4, the electromagnetic heating coil 14 is installed on the heating controller 13, the cooling fan 15 is installed above the electromagnetic heating coil 14, the fixing platform 16 is installed on the left side of the heating controller 13, and three adjustable straightening components are installed on the fixing platform 16;

[0024] The fixed bracket 22 is mounted on the fixed platform 16 via the mounting rod 21. A pair of telescopic push rods 23 are embedded in the fixed bracket 22. A pair of adjusting plates 24 are mounted on the output end of the pair of telescopic push rods 23. Several wheel brackets 25 are mounted on the inner wall of the pair of adjusting plates 24. Several straightening guide wheels 26 are mounted on several wheel brackets 25.

[0025] In the specific implementation process, furthermore, the repair box 2 is provided with a wire threading hole 17.

[0026] In the specific implementation process, a support leg 18 is further installed on the fixed sleeve 6.

[0027] In the specific implementation process, the drive motor 10 is further mounted on the fixed sleeve 6 by fixing bolts 19.

[0028] In the specific implementation process, furthermore, a heat dissipation grille 20 is provided on the upper wall of the repair box 2 above the heat dissipation fan 15.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An electromagnetic induction heated wire repair device, comprising: The equipment base (1) and the repair box (2) are characterized in that the repair box (2) is installed on the upper wall of the equipment base (1), and an electromagnetic heating straightening and repair structure is installed inside the repair box (2); The electromagnetic heating straightening and repair structure includes: a cleaning chamber (3), a repair chamber (4), a mounting bracket (5), a fixing sleeve (6), a pair of mounting bearings (7), a rotating sleeve (8), several cleaning steel brushes (9), a drive motor (10), a drive gear (11), a transmission gear (12), a heating controller (13), an electromagnetic heating coil (14), a cooling fan (15), a fixing platform (16), and three adjustable straightening components; The cleaning chamber (3) is located on the right side inside the repair box (2), and the repair chamber (4) is located on the left side of the cleaning chamber (3). The mounting bracket (5) is installed on the upper wall of the cleaning chamber (3), the fixed sleeve (6) is installed on the mounting bracket (5), a pair of mounting bearings (7) are embedded in the inner wall of the fixed sleeve (6), the rotating sleeve (8) is installed on a pair of mounting bearings (7), several cleaning steel brushes (9) are installed on the inner wall of the rotating sleeve (8), the drive motor (10) is installed on the outer wall of the fixed sleeve (6), the drive gear (11) is installed on the output end of the drive motor (10), the transmission gear (12) is fitted on the outer wall of the rotating sleeve (8), the heating controller (13) is installed on the lower wall inside the repair chamber (4), the electromagnetic heating coil (14) is installed on the heating controller (13), the cooling fan (15) is installed above the electromagnetic heating coil (14), the fixed platform (16) is installed on the left side of the heating controller (13), and three adjustable straightening components are installed on the fixed platform (16).

2. An electromagnetic induction heated wire repair device according to claim 1, wherein, The repair box (2) has a wire threading hole (17).

3. The electromagnetic induction heating metal wire repair device according to claim 1, characterized in that, A support leg (18) is installed on the fixed sleeve (6).

4. An electromagnetic induction heated wire repair device according to claim 1, wherein, The drive motor (10) is mounted on the fixed sleeve (6) by fixing bolts (19).

5. An electromagnetic induction heated wire repair device according to claim 1, wherein, The upper wall of the repair box (2) is provided with a heat dissipation grille (20) located above the heat dissipation fan (15).

6. An electromagnetic induction heated wire repair device according to claim 1, wherein, Each of the three adjustable straightening components includes: a mounting rod (21), a fixed bracket (22), a pair of telescopic push rods (23), a pair of adjusting plates (24), several wheel brackets (25), and several straightening guide wheels (26); The fixed bracket (22) is mounted on the fixed platform (16) via the mounting rod (21). A pair of telescopic push rods (23) are embedded in the fixed bracket (22). A pair of adjusting plates (24) are mounted on the output end of the pair of telescopic push rods (23). Several wheel brackets (25) are mounted on the inner wall of the pair of adjusting plates (24). Several straightening guide wheels (26) are mounted on several wheel brackets (25).

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