Ceramic shaft slotting equipment

Abstract

The utility model discloses ceramic shaft slotting equipment, and belongs to the technical field of ceramic shaft machining. The ceramic shaft grooving equipment comprises a spraying mechanism, a clamping mechanism and a grooving mechanism, the spraying mechanism comprises a box body, a fence is installed at the upper end of the box body, moving frames are installed on the two sides of the box body, and sliding rails are installed at the upper ends of the moving frames; the clamping mechanism comprises a fixing box, one side of the fixing box is connected with one side of the fence in an inserted mode, and a pneumatic chuck is rotationally inserted into one side of the fixing box. The grooving mechanism comprises a supporting frame, the two sides of the bottom end of the interior of the supporting frame are connected with a pair of sliding rails in a sliding mode respectively, a movable plate is inserted into the top end of the interior of the supporting frame in a sliding mode, a grooving machine is fixedly installed at the bottom end of the movable plate, a telescopic rod is inserted into the center of the upper end of the supporting frame, and the bottom end of the telescopic rod is connected with the top end of the movable plate. And the practicability of the ceramic shaft grooving equipment can be effectively improved, and the high practical value is achieved.

Description

Technical Field

[0001] This utility model relates to the field of ceramic shaft processing technology, specifically to a ceramic shaft grooving device. Background Technology

[0002] Ceramic materials, with their excellent properties such as high hardness, high strength, high temperature resistance, and corrosion resistance, are widely used in many fields of modern industry, such as aerospace, electronic information, and medical devices. Ceramic shafts, as key components, often require slotting to meet specific assembly or functional requirements.

[0003] Based on the above, the inventors have discovered the following problems: In actual factory production, the ceramic shaft grooving process often relies on manual operation. Workers need to hold the ceramic shaft and work closely with a high-speed rotating grinding wheel to perform the grooving operation. When the grinding wheel is rotating at high speed, the linear velocity can reach tens of meters per second. If the ceramic shaft is not held steadily or an operational error is made, the worker's hand is very likely to be caught in the grinding wheel, causing serious cuts, abrasions, or even fractures and other workplace injuries.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a ceramic shaft grooving device in order to achieve a more practical purpose. Utility Model Content

[0005] The purpose of this invention is to provide a ceramic shaft grooving device to solve the problem mentioned in the background art that the ceramic shaft grooving process often relies on manual operation in actual factory production.

[0006] In view of the above problems, the technical solution proposed by this utility model is as follows:

[0007] A ceramic shaft grooving device includes a spraying mechanism, a clamping mechanism, and a grooving mechanism. The spraying mechanism includes a housing with a barrier installed on the upper end. Movable frames are installed on both sides of the housing, and slide rails are installed on the upper ends of the movable frames. The clamping mechanism includes a fixed box, one side of which is inserted into one side of the barrier, and a pneumatic clamping plate is rotatably inserted into one side of the fixed box. The grooving mechanism includes a support frame, with a pair of slide rails slidably connected to the two sides of the bottom interior of the support frame. A movable plate is slidably inserted into the top interior of the support frame, and a grooving machine is fixedly installed at the bottom end of the movable plate. A telescopic rod is inserted at the center of the upper end of the support frame, and the bottom end of the telescopic rod is connected to the top end of the movable plate. The beneficial effects of adopting the above-mentioned further solution are that the spray mechanism's housing provides basic support for the entire equipment, the enclosure prevents debris and coolant from splashing during processing, the movable frame and slide rail provide a moving track for the grooving mechanism's support frame, facilitating adjustment of the grooving position, the clamping mechanism's fixed box is inserted into the enclosure for stable installation, the pneumatic chuck can firmly clamp the ceramic shaft, the grooving mechanism's support frame slides on the slide rail, the movable plate can move up and down within the support frame, driving the grooving machine to perform grooving operations on different positions of the ceramic shaft, and the telescopic rod assists in controlling the lifting and lowering of the movable plate.

[0008] Furthermore, each of the movable frames is rotatably connected to a screw, and each screw is threaded with a slider. The outer sides of the sliders are respectively connected to the two sides of the inner bottom of the support frame.

[0009] The beneficial effect of adopting the above-mentioned further solution is that the screw inside the movable frame is threadedly connected to the slider. When the screw rotates, it can drive the slider to move, which in turn drives the support frame connected to the slider to move on the slide rail, thereby realizing the horizontal adjustment of the slotting position and improving the accuracy of slotting.

[0010] Furthermore, a first servo motor is fixedly installed at one end of the mobile frame, and the output end of the first servo motor is connected to a screw drive.

[0011] The beneficial effect of adopting the above-mentioned further solution is that the first servo motor at one end of the moving frame provides power for the rotation of the screw, which can control the rotation of the screw, thereby controlling the moving speed and position of the support frame, and further improving the accuracy and efficiency of grooving.

[0012] Furthermore, a second servo motor is fixedly installed on one side of the interior of the fixed box, and a gear is fitted onto the output end of the second servo motor.

[0013] The beneficial effect of adopting the above-mentioned further solution is that the second servo motor in the fixed box provides rotational power for the gear. The second servo motor can control the speed and direction of the gear, providing a stable power source for subsequently driving the gear plate and pneumatic chuck to rotate, and meeting the different speed requirements of the ceramic shaft during the grooving process.

[0014] Furthermore, a geared disc is fitted onto one end of the pneumatic chuck, and the geared disc meshes with the gear. The advantage of this further solution is that the meshing of the geared disc and gear at one end of the pneumatic chuck allows the power of the second servo motor to be transmitted to the pneumatic chuck via gear transmission, causing the pneumatic chuck to rotate the held ceramic shaft. This facilitates grooving operations at different circumferential positions on the ceramic shaft, improving the flexibility and versatility of the machining process.

[0015] Furthermore, spray racks are installed on both sides of the upper end face of the box, and several omnidirectional ball nozzles are provided on the opposing surfaces of the spray racks.

[0016] The beneficial effect of adopting the above-mentioned further solution is that the spray racks on both sides of the upper end face of the box and the universal ball nozzles on it can spray the processing area from different angles. The coolant can fully cover the ceramic shaft and the cutting tool of the grooving machine, which can cool the cutting tool, reduce the processing temperature, and wash away the debris, thereby improving the tool life and processing quality.

[0017] Furthermore, water tanks are installed on both sides of the upper part of the box, and a pump is installed on one side of each water tank. The input end of the pump is connected to the water tank through a pipe, and the output end of the pump is connected to the spray frame through a pipe.

[0018] The beneficial effect of adopting the above-mentioned further solution is that the water tank at the top of the box stores coolant, and the pump draws out the coolant from the water tank and transports it to the spray frame through pipeline, providing a stable supply of coolant for the omnidirectional ball nozzles and ensuring the continuity of the spray cooling effect.

[0019] Furthermore, the upper surface of the box is provided with several drainage grooves, and the bottom side of the box is provided with a drainage outlet.

[0020] The beneficial effect of adopting the above-mentioned further solution is that the drainage groove on the upper end of the box can guide the sprayed coolant and debris into the box in a timely manner, and the drain outlet facilitates the discharge of these liquids and debris from the box, keeping the processing area clean and preventing the accumulation of coolant and debris from affecting the processing process and normal operation of the equipment.

[0021] Compared with the prior art, the beneficial effects of this utility model are as follows: the spray mechanism housing of this ceramic shaft grooving equipment provides basic support for the entire equipment; the enclosure prevents debris and coolant from splashing during processing; the movable frame and slide rail provide a moving track for the support frame of the grooving mechanism, facilitating adjustment of the grooving position; the fixed box of the clamping mechanism is inserted into the enclosure for stable installation; the pneumatic chuck can firmly clamp the ceramic shaft; the support frame of the grooving mechanism slides on the slide rail; the movable plate can move up and down within the support frame, driving the grooving machine to perform grooving operations on different positions of the ceramic shaft; the telescopic rod assists in controlling the lifting and lowering of the movable plate; and the pneumatic clamp, combined with the grooving machine whose front-to-back and up-to-down positions are adjustable, facilitates grooving operations on the ceramic shaft, avoiding the situation where workers handle the ceramic shaft by hand, which could lead to safety accidents. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the ceramic shaft grooving device disclosed in an embodiment of the present invention. Figure 1 ;

[0023] Figure 2 This is a three-dimensional structural diagram of the ceramic shaft grooving device disclosed in an embodiment of the present invention. Figure 2 ;

[0024] Figure 3 This is a three-dimensional structural diagram of the ceramic shaft grooving device disclosed in an embodiment of the present invention. Figure 3 ;

[0025] Figure 4 This is a side cross-sectional view of the movable frame of the ceramic shaft grooving equipment disclosed in an embodiment of the present utility model;

[0026] Figure 5 This is a side cross-sectional view of the fixed box of the ceramic shaft grooving equipment disclosed in an embodiment of this utility model.

[0027] In the diagram: 1. Spraying mechanism; 101. Box; 102. Enclosure; 103. Moving frame; 104. First servo motor; 105. Spraying frame; 106. Universal ball nozzle; 107. Drainage trough; 108. Slide rail; 109. Drain outlet; 110. Screw; 111. Slider; 112. Pump; 113. Water tank; 2. Clamping mechanism; 201. Fixed box; 202. Pneumatic clamp; 203. Gear plate; 204. Second servo motor; 205. Gear; 3. Grooving mechanism; 301. Support frame; 302. Moving plate; 303. Telescopic rod; 304. Grooving machine. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1 - Figure 5 This utility model provides a technical solution: a ceramic shaft grooving device, including a spraying mechanism 1, a clamping mechanism 2, and a grooving mechanism 3. The spraying mechanism 1 includes a housing 101, with a barrier 102 installed on the upper end of the housing 101. Movable frames 103 are installed on both sides of the housing 101, and slide rails 108 are installed on the upper ends of the movable frames 103. The clamping mechanism 2 includes a fixed box 201, one side of which is inserted into one side of the barrier 102, and a pneumatic clamping plate 202 is rotatably inserted into one side of the fixed box 201. The grooving mechanism 3 includes a support frame 301, with a pair of slide rails 108 slidably connected to the bottom sides of the support frame 301 on both sides. A movable plate 302 is slidably inserted into the top of the support frame 301, and a grooving machine 304 is fixedly installed at the bottom end of the movable plate 302. A telescopic rod 303 is inserted at the center of the upper end of the support frame 301. The bottom end of the telescopic rod 303 is connected to the top end of the moving plate 302. The housing 101 of the spray mechanism 1 provides basic support for the entire equipment. The enclosure 102 prevents debris and coolant from splashing during processing. The moving frame 103 and the slide rail 108 provide a moving track for the support frame 301 of the grooving mechanism 3, facilitating adjustment of the grooving position. The fixed box 201 of the clamping mechanism 2 is inserted into the enclosure 102 for stable installation. The pneumatic clamp 202 can firmly clamp the ceramic shaft. The support frame 301 of the grooving mechanism 3 slides on the slide rail 108. The moving plate 302 can move up and down within the support frame 301, driving the grooving machine 304 to perform grooving operations on different positions of the ceramic shaft. The telescopic rod 303 assists in controlling the lifting and lowering of the moving plate 302. The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] Please see Figure 1 - Figure 5The movable frame 103 is internally connected to screws 110, and each screw 110 is threaded with a slider 111. The outer sides of the sliders 111 are connected to the two sides of the inner bottom of the support frame 301. A first servo motor 104 is fixedly installed at one end of the movable frame 103, and the output end of the first servo motor 104 is connected to the screws 110 for transmission. A second servo motor 204 is fixedly installed on one side of the interior of the fixed box 201, and a gear 205 is sleeved on the output end of the second servo motor 204. A gear plate 203 is sleeved on one end of the pneumatic chuck 202, and the gear plate 203 and the gear 205 mesh with each other. The screws 110 inside the movable frame 103 are threadedly connected to the sliders 111. When the screws 110 rotate, they can drive the sliders 111 to move, thereby driving the support frame 301 connected to the sliders 111 to move on the slide rail 108, realizing the horizontal adjustment of the slot position and improving the slotting efficiency. For precision, the first servo motor 104 at one end of the moving frame 103 provides power for the rotation of the screw 110, and can control the rotation of the screw 110, thereby controlling the moving speed and position of the support frame 301, further improving the precision and efficiency of grooving. The second servo motor 204 in the fixed box 201 provides rotational power for the gear 205. The second servo motor 204 can control the speed and direction of the gear 205, providing a stable power source for subsequently driving the gear plate 203 and the pneumatic chuck 202 to rotate, meeting the different speed requirements of the ceramic shaft during the grooving process. The gear plate 203 at one end of the pneumatic chuck 202 meshes with the gear 205. Through the transmission of the gear 205, the power of the second servo motor 204 can be transmitted to the pneumatic chuck 202, causing the pneumatic chuck 202 to drive the clamped ceramic shaft to rotate, facilitating grooving operations at different circumferential positions of the ceramic shaft, and improving the flexibility and versatility of processing.

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1 - Figure 5Spray racks 105 are installed on both sides of the upper end face of the housing 101. Several omnidirectional ball nozzles 106 are provided on the opposing surfaces of the spray racks 105. Water tanks 113 are installed on both sides of the upper end of the housing 101, located within the fixed housing 201. A pump 112 is installed on one side of each water tank 113. The input end of the pump 112 is connected to the water tank 113 via a pipe, and the output end of the pump 112 is connected to the spray racks 105 via a pipe. Several drainage grooves 107 are provided on the upper end face of the housing 101, and a drain outlet 109 is provided on the bottom side of the housing 101. The spray racks 105 on both sides of the upper end face of the housing 101 and the omnidirectional ball nozzles 106 can spray the processing area from different angles, ensuring sufficient coverage of the coolant. The ceramic shaft and the cutting tool of the grooving machine 304 serve to cool the cutting tool, reduce the processing temperature, and flush away debris, thereby improving the tool's service life and processing quality. The water tank 113 at the top of the housing 101 stores coolant. The pump 112 draws the coolant from the water tank 113 and transports it through pipelines to the spray frame 105, providing a stable coolant supply to the universal ball nozzle 106 and ensuring the continuity of the spray cooling effect. The drain trough 107 on the upper surface of the housing 101 can guide the sprayed coolant and debris into the housing 101 in a timely manner. The drain outlet 109 facilitates the discharge of these liquids and debris from the housing 101, keeping the processing area clean and preventing the accumulation of coolant and debris from affecting the processing process and normal equipment operation.

[0033] Specifically, the working principle of this ceramic shaft grooving equipment is as follows: First, the ceramic shaft is placed on the pneumatic chuck 202 of the clamping mechanism 2. The second servo motor 204 inside the fixed box 201 starts, driving the gear 205 at the output end to rotate. Through meshing with the gear plate 203 at one end of the pneumatic chuck 202, the pneumatic chuck 202 drives the ceramic shaft to rotate, meeting the grooving requirements at different circumferential positions. In the spraying mechanism 1, the water tank 113 stores coolant, and the pump 112 extracts the coolant and transports it to the spray frame 105 through pipelines. The universal ball nozzles 106 on the opposing surfaces of the spray frame 105 spray the processing area from different angles, cooling the cutting tool of the grooving machine 304, reducing the processing temperature, and washing away debris. After rinsing, the coolant and debris are collected in the drainage groove 107 on the upper end of the housing 101 and then discharged through the drainage port 109 on the bottom side of the housing 101. The bottom sides of the support frame 301 of the grooving mechanism 3 are slidably connected to the slide rail 108 on the movable frame 103. The first servo motor 104 at one end of the movable frame 103 drives the screw 110 to rotate. The slider 111 threaded on the screw 110 drives the support frame 301 to move horizontally on the slide rail 108 to adjust the grooving position. At the same time, the telescopic rod 303 inside the support frame 301 controls the movable plate 302 to slide up and down, thereby driving the grooving machine 304 installed at the bottom of the movable plate 302 to perform grooving operation on the ceramic shaft, and finally complete the grooving process of the ceramic shaft.

Claims

1. A ceramic shaft grooving apparatus characterized by, The system includes a spraying mechanism (1), a clamping mechanism (2), and a grooving mechanism (3). The spraying mechanism (1) includes a housing (101), with a barrier (102) installed on the upper end of the housing (101). Movable frames (103) are installed on both sides of the housing (101), and slide rails (108) are installed on the upper ends of the movable frames (103). The clamping mechanism (2) includes a fixed box (201), one side of which is inserted into one side of the barrier (102), and one side of the fixed box (201) can rotate. A pneumatic clamping plate (202) is inserted; the grooving mechanism (3) includes a support frame (301), the two sides of the bottom of the support frame (301) are slidably connected to a pair of slide rails (108), a movable plate (302) is slidably inserted into the top of the support frame (301), a grooving machine (304) is fixedly installed at the bottom of the movable plate (302), and a telescopic rod (303) is inserted at the center of the upper end of the support frame (301), the bottom end of the telescopic rod (303) is connected to the top end of the movable plate (302).

2. A ceramic shaft grooving apparatus according to claim 1, wherein The movable frame (103) is rotatably connected to a screw (110), and a slider (111) is threaded onto each screw (110). The outer sides of the slider (111) are respectively connected to the two sides of the inner bottom of the support frame (301).

3. A ceramic shaft grooving apparatus according to claim 2, wherein One end of the mobile frame (103) is fixedly mounted with a first servo motor (104), and the output end of the first servo motor (104) is connected to the screw (110) for transmission.

4. A ceramic shaft grooving apparatus according to claim 1, wherein A second servo motor (204) is fixedly installed on one side of the interior of the fixed box (201), and a gear (205) is sleeved on the output end of the second servo motor (204).

5. A ceramic shaft grooving apparatus according to claim 4, wherein One end of the pneumatic chuck (202) is fitted with a toothed disc (203), and the toothed disc (203) meshes with the gear (205).

6. The ceramic shaft grooving device according to claim 1, characterized in that, Spray racks (105) are installed on both sides of the upper end face of the housing (101), and several omnidirectional ball nozzles (106) are provided on the opposing surfaces of the spray racks (105).

7. A ceramic shaft grooving apparatus according to claim 6, wherein The upper end of the box (101) is located on both sides of the fixed box (201) and a water tank (113) is installed. A pump (112) is installed on one side of each water tank (113). The input end of the pump (112) is connected to the water tank (113) through a pipe, and the output end of the pump (112) is connected to the spray frame (105) through a pipe.

8. A ceramic shaft grooving apparatus according to claim 1, wherein The upper surface of the box (101) is provided with a plurality of drainage grooves (107), and the bottom side of the box (101) is provided with a drainage outlet (109).

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