Sponge mattress deodorizing and pressing device

Abstract

The utility model discloses a sponge mattress deodorizing and pressing device, which relates to the technical field of sponge pressing and comprises a pressing machine, the input side of the pressing machine is fixedly connected with a conveying device, a supporting table is fixedly arranged right above the pressing machine, a first air cylinder is fixedly arranged at the top of the supporting table, and the output end of the first air cylinder is fixedly connected with a pressing table. Second air cylinders are fixedly arranged on the left side and the right side of the press machine, push plates are fixedly arranged at the output ends of the second air cylinders, an exhaust fan is fixedly arranged at the top of the supporting table, and a fixed air blower is arranged under the conveying device. According to the odor-removing and pressing device for the sponge mattress, harmful gases such as peculiar smell and formaldehyde remained in the sponge mattress can be removed, the use comfort of the sponge mattress is improved, and the use experience is good.

Description

Technical Field

[0001] This utility model relates to the field of sponge pressing technology, and in particular to a sponge mattress deodorizing pressing device. Background Technology

[0002] Foam mattress pressing equipment is an essential tool in modern home furnishing manufacturing. As people's demands for sleep quality increase, foam mattresses are becoming increasingly popular due to their high comfort. The pressing equipment tightly presses the foam material together, ensuring even support and long-term durability. Furthermore, the equipment utilizes automated control, improving production efficiency and reducing labor costs. Its application not only enhances mattress quality but also drives the modernization of the home furnishing manufacturing industry.

[0003] Existing foam mattresses may have residual odors from the manufacturing process. These odors could originate from the raw foam materials or the adhesives between the foam layers. When users use the mattress, these odors can lead to an unpleasant experience. Therefore, it is necessary to reduce the impact of odors on mattress use during processing. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a foam mattress deodorizing and pressing device, which can solve the problem of odor remaining inside the foam during the foam mattress production process, resulting in a poor user experience.

[0005] The objective of this utility model is achieved through the following technical solution:

[0006] A foam mattress deodorizing pressing device includes a pressing bed, a conveying device fixedly connected to the input side of the pressing bed for conveying the foam mattress onto the pressing bed, a support platform fixedly mounted directly above the pressing bed, a first cylinder fixedly mounted on the top of the support platform, the output end of the first cylinder passing through the support platform and extending vertically downward, a pressing platform fixedly connected to the output end of the first cylinder, the pressing platform being horizontally mounted directly above the pressing bed, second cylinders fixedly mounted on the left and right sides of the pressing bed, two second cylinders being arranged opposite each other along the central axis of the pressing bed, a push plate fixedly mounted on the output end of the second cylinders, an exhaust fan fixedly mounted on the top of the support platform, the exhaust fan being positioned directly above the conveying device and its exhaust direction facing the conveying device, and a fixed blower being positioned directly below the conveying device, the blower's airflow direction facing the conveying device.

[0007] Preferably, the conveying device includes a conveying frame, which is fixedly connected to the press. Multiple conveying rollers that rotate around their own axes are arranged parallel to each other along the conveying direction on the conveying frame. The two ends of the conveying rollers are mounted on the conveying frame, and gaps are left between the multiple conveying rollers.

[0008] Preferably, the support platform includes a platform body, and vertical support columns are fixedly installed at the four corners of the platform body, and the support columns are fixedly connected to the top surface of the press.

[0009] Preferably, a plurality of linear bearings are fixedly installed on the top of the platform, and a plurality of vertical sliding rods are fixedly installed on the top of the pressure table. The number of sliding rods is the same as the number of linear bearings, and the sliding rods pass through the linear bearings and extend upward.

[0010] Preferably, two arc-shaped connecting rods are fixedly installed on the top of the platform, and the two ends of the exhaust fan are fixedly connected to the arc-shaped connecting rods.

[0011] Preferably, the bottom of the hair dryer is fixedly provided with an angle adjustment base, which is used to adjust the blowing angle of the hair dryer.

[0012] Preferably, multiple sets of the hair dryer and the angle adjustment base are provided, and a fixed mounting bracket is provided below the conveying device, on which the angle adjustment base is mounted.

[0013] Preferably, a conveyor belt is fixedly installed on the top of the press, the position of the conveyor belt is opposite to the conveying device, and the bottom of the push plate does not contact the conveyor belt.

[0014] Preferably, a horizontal filter screen is installed inside the air outlet of the exhaust fan.

[0015] Preferably, vertical baffles are fixedly installed on the left and right sides of the top of the press, and the height of the baffles is higher than the height of the foam mattress.

[0016] The beneficial effects of this utility model are:

[0017] This utility model's foam mattress deodorizing and pressing device has a first cylinder fixedly installed on the top of a support platform, with a pressing table fixedly connected to the output end of the first cylinder. Second cylinders are fixedly installed on the left and right sides of the pressing table, with push plates fixedly installed at the output ends of the second cylinders. An exhaust fan is fixedly installed on the top of the support platform, and a fixed blower is installed directly below the conveying device. This allows the foam mattress deodorizing and pressing device to remove residual odors, formaldehyde, and other harmful gases from the foam mattress, increasing the comfort of the foam mattress and providing a better user experience. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the box in this utility model;

[0019] Figure 2 for Figure 1 A magnified view of a portion of region A;

[0020] Figure 3 This is a diagram showing the positional relationship between the support platform and the exhaust fan in this utility model;

[0021] Figure 4 This is a diagram showing the positional relationship between the conveying device and the blower in this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the medium-pressure bed in this utility model.

[0023] In the diagram: 10. Press; 20. Conveying device; 21. Conveying frame; 22. Conveying roller; 30. Support platform; 31. Platform body; 32. Support column; 40. First cylinder; 50. Pressing platform; 60. Second cylinder; 70. Push plate; 80. Exhaust fan; 90. Blower; 100. Linear bearing; 110. Sliding rod; 120. Arc-shaped connecting rod; 130. Angle adjustment base; 140. Mounting frame; 150. Conveyor belt; 160. Filter screen; 170. Baffle. Detailed Implementation

[0024] To make the technical problems solved, the technical solutions and the beneficial effects of the utility model clearer, the utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0025] The embodiments provided by this utility model are as follows: Figures 1-5 As shown, a foam mattress deodorizing and pressing device includes a press bed 10. A conveying device 20 is fixedly connected to the input side of the press bed 10. The conveying device 20 is used to convey the foam mattress onto the press bed 10. A support platform 30 is fixedly installed directly above the press bed 10. A first cylinder 40 is fixedly installed on the top of the support platform 30. The output end of the first cylinder 40 passes through the support platform 30 and extends vertically downward. A pressing platform 50 is fixedly connected to the output end of the first cylinder 40. The pressing platform 50 is horizontally installed directly above the press bed 10. Second cylinders 60 are fixedly installed on the left and right sides of the press bed 10. The two second cylinders 60 are arranged opposite each other along the central axis of the press bed 10. A push plate 70 is fixedly installed on the output end of the second cylinders 60. An exhaust fan 80 is fixedly installed on the top of the support platform 30. The exhaust fan 80 is located directly above the conveying device 20 and the exhaust direction is towards the conveying device 20. A fixed blower 90 is installed directly below the conveying device 20. The blower 90 blows air towards the conveying device 20.

[0026] During use, the operator activates the pressing device and places the foam mattress on the conveyor device 20. The conveyor device 20 moves the foam mattress towards the press bed 10. During the movement of the foam mattress, the blower 90 blows air onto the foam mattress, continuously blowing out odors such as formaldehyde. The exhaust fan 80 then removes the odors from the foam mattress, thus eliminating the odor. After the conveyor device 20 transports the foam mattress to the press bed 10, the second cylinders 60 on both sides of the press bed 10 are activated, driving the push... The push plates 70 are centered and close together. When one of the push plates 70 contacts the foam mattress, the push plate 70 moves the foam mattress until both push plates 70 are in contact with the foam mattress, thus centering the foam mattress. Then, the second cylinder 60 drives the push plate 70 to reset and starts the first cylinder 40. The first cylinder 40 drives the pressure table 50 to press the foam mattress downward. During the pressing process of the foam mattress, the residual odor gas inside the foam will be further pressed out and the odor gas will be extracted by the exhaust fan 80, thus realizing the deodorizing pressing process of the foam mattress.

[0027] Preferably, the conveying device 20 includes a conveying frame 21, which is fixedly connected to the press 10. Multiple conveying rollers 22 are arranged parallel to each other along the conveying direction and rotate around their own axes. The two ends of the conveying rollers 22 are mounted on the conveying frame 21, and there is a gap between the multiple conveying rollers 22. Sprockets are installed at both ends of the long axis of the conveying rollers 22. The sprockets located on the same side of the conveying rollers 22 are linked together by a chain. Any conveying roller 22 is driven to rotate by a motor installed on the side of the conveying frame 21, and the linkage of all the conveying rollers 22 is realized through the cooperation of the sprockets and the chain, so as to realize the conveying of the sponge mattress.

[0028] Preferably, the support platform 30 includes a platform body 31, and vertical support columns 32 are fixedly installed at the four corners of the platform body 31. The support columns 32 are fixedly connected to the top surface of the press 10.

[0029] Preferably, a plurality of linear bearings 100 are fixedly installed on the top of the platform 31, and a plurality of vertical sliding rods 110 are fixedly installed on the top of the pressing platform 50. The number of sliding rods 110 is the same as the number of linear bearings 100. The sliding rods 110 pass through the linear bearings 100 and extend upward. The sliding rods 110 guide the pressing platform 50, making the pressing platform 50 more stable when moving vertically, and preventing the pressing platform 50 from shaking and affecting the pressing effect.

[0030] Preferably, two arc-shaped connecting rods 120 are fixedly installed on the top of the platform 31. The two ends of the exhaust fan 80 are fixedly connected to the arc-shaped connecting rods 120. On the one hand, the arc-shaped connecting rods 120 facilitate the installation of the exhaust fan 80 by the staff. On the other hand, the staff can adjust the position of the exhaust fan 80 by replacing the arc-shaped connecting rods 120 with different lengths and curvatures.

[0031] Preferably, the bottom of the hair dryer 90 is fixedly provided with an angle adjustment base 130. The angle adjustment base 130 is used to adjust the blowing angle of the hair dryer 90. The angle adjustment base 130 can continuously adjust the blowing angle of the hair dryer 90 according to the position of the sponge mattress on the conveying device 20, so that the hair dryer 90 can be fully utilized and the work efficiency is high.

[0032] Preferably, multiple sets of hair dryer 90 and angle adjustment base 130 are provided. A fixed mounting bracket 140 is provided below the conveying device 20. The angle adjustment base 130 is installed on the mounting bracket 140. The mounting bracket 140 facilitates the installation of angle adjustment base 130 and hair dryer 90 by the staff, improving work efficiency. Users can customize the shape of the mounting bracket 140 according to the required placement of hair dryer 90 to meet personalized needs.

[0033] Preferably, a conveyor belt 150 is fixedly installed on the top of the press 10. The position of the conveyor belt 150 is opposite to the conveying device 20. The bottom of the push plate 70 does not contact the conveyor belt 150. On the one hand, the conveyor belt 150 transports the foam mattress to the middle position of the press 10, which facilitates the pressing device to center and press the foam mattress. On the other hand, the conveyor belt 150 can transport the pressed foam mattress out of the pressing device, saving manual handling costs and improving work efficiency.

[0034] Preferably, a horizontal filter screen 160 is installed in the air outlet of the exhaust fan 80. During the pressing process of the sponge mattress, particulate impurities on the sponge will be squeezed out by the pressing table 50, and some particulate impurities will be drawn into the exhaust fan 80. The filter screen 160 can filter particulate impurities in the air and reduce environmental pollution.

[0035] Preferably, vertical baffles 170 are fixedly installed on the left and right sides of the top of the press 10. The height of the baffles 170 is higher than the height of the sponge mattress. During the pressing process of the sponge mattress, the particulate impurities on the sponge will be squeezed out by the press table 50. The baffles 170 can effectively prevent particulate impurities from falling to the outside and reduce environmental pollution.

[0036] The working principle of this embodiment, and its more specific process, are as follows:

[0037] The operator starts the pressing device, placing the foam mattress on the conveyor roller 22. A motor on the side of the conveyor frame 21 drives a sprocket on one of the conveyor rollers 22 to rotate. Through the cooperation of the sprocket and chain, all the conveyor rollers 22 rotate in the same direction. The conveyor rollers 22 move the foam mattress towards the press 10. During this movement, the angle adjustment base 130 continuously adjusts the angle of the blower 90 according to the position of the foam mattress, causing the blower 90 to continuously blow air onto the foam mattress, blowing out odors such as formaldehyde. The exhaust fan 80 then removes the odors from the foam mattress, achieving the effect of removing the odor. After the conveyor device 20 transports the foam mattress to the press 10, the conveyor belt 150 on the press 10 starts, carrying the foam mattress to a position directly below the pressing table 50, at which point the conveyor belt 150 stops. The second cylinders 60 on both sides of the press 10 are activated, driving the push plates 70 to move closer to the center. When one push plate 70 contacts the foam mattress, it moves the mattress until both push plates 70 are in contact with the mattress, achieving centering. Then, the second cylinder 60 drives the push plates 70 to reset, activating the first cylinder 40. The first cylinder 40 drives the press table 50 to press the mattress downwards. The press table 50 drives the sliding rod 110 to slide on the linear bearing 100. During the pressing process, residual odor gas inside the foam is further pressed out and then removed by the exhaust fan 80, achieving the deodorizing pressing process for the foam mattress. Afterwards, the conveyor belt 150 is activated, moving the mattress towards the output end of the press 10, transporting it to the next process stage.

[0038] It should be noted that the exhaust fan 80, blower 90 and angle adjustment base 130 used in this solution are all existing technologies. The exhaust fan 80 is used to achieve the function of exhausting air, the blower 90 is used to achieve the function of blowing air, and the angle adjustment base 130 is used to adjust the blowing direction of the blower 90. Any device that can achieve the above functions can be selected according to the usage parameters. Therefore, its structure is not described in this solution.

[0039] The deodorizing and pressing device for sponge mattresses of this utility model has a first cylinder 40 fixedly installed on the top of the support platform 30, a pressing table 50 fixedly connected to the output end of the first cylinder 40, a second cylinder 60 fixedly installed on the left and right sides of the pressing bed 10, a push plate 70 fixedly installed at the output end of the second cylinder 60, an exhaust fan 80 fixedly installed on the top of the support platform 30, and a fixed blower 90 installed directly below the conveying device 20. This allows the deodorizing and pressing device for sponge mattresses to remove residual odors, formaldehyde and other harmful gases from the sponge mattress, increasing the comfort of the sponge mattress and providing a better user experience.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A deodorizing press device for a sponge mattress, comprising a press bed (10), characterized in that: A conveying device (20) is fixedly connected to the input side of the press (10). The conveying device (20) is used to convey the foam mattress onto the press (10). A support platform (30) is fixedly installed directly above the press (10). A first cylinder (40) is fixedly installed on the top of the support platform (30). The output end of the first cylinder (40) passes through the support platform (30) and extends vertically downward. A pressing platform (50) is fixedly connected to the output end of the first cylinder (40). The pressing platform (50) is horizontally installed directly above the press (10). A second cylinder (60) is fixedly installed on the left and right sides. The two second cylinders (60) are arranged opposite each other along the central axis of the press (10). A push plate (70) is fixedly installed at the output end of the second cylinder (60). An exhaust fan (80) is fixedly installed on the top of the support platform (30). The exhaust fan (80) is located directly above the conveying device (20) and the exhaust direction is towards the conveying device (20). A fixed blower (90) is installed directly below the conveying device (20) and the blower (90) blows towards the conveying device (20).

2. The odor removal press device for a sponge mattress according to claim 1, wherein: The conveying device (20) includes a conveying frame (21), which is fixedly connected to the press (10). Multiple conveying rollers (22) that rotate around their own axes are arranged parallel to each other along the conveying direction on the conveying frame (21). The two ends of the conveying rollers (22) are mounted on the conveying frame (21), and gaps are left between the multiple conveying rollers (22).

3. The device according to claim 1, wherein: The support platform (30) includes a platform body (31), and vertical support columns (32) are fixedly installed at the four corners of the platform body (31). The support columns (32) are fixedly connected to the top surface of the press (10).

4. The odor removal press device for a viscoelastic foam mattress according to claim 3, wherein: The top of the platform (31) is fixedly provided with multiple linear bearings (100), and the top of the pressure table (50) is fixedly provided with multiple vertical sliding rods (110). The number of sliding rods (110) is the same as the number of linear bearings (100). The sliding rods (110) pass through the linear bearings (100) and extend upward.

5. The odor removal press device for a viscoelastic foam mattress according to claim 4, wherein: Two arc-shaped connecting rods (120) are fixedly installed on the top of the platform (31), and the two ends of the exhaust fan (80) are fixedly connected to the arc-shaped connecting rods (120).

6. The odor removal press device for a viscoelastic foam mattress according to claim 1, wherein: An angle adjustment base (130) is fixedly installed at the bottom of the hair dryer (90), and the angle adjustment base (130) is used to adjust the blowing angle of the hair dryer (90).

7. The odor removal press device for a viscoelastic foam mattress according to claim 6, wherein: Multiple sets of the hair dryer (90) and the angle adjustment base (130) are provided. A fixed mounting bracket (140) is provided below the conveying device (20), and the angle adjustment base (130) is mounted on the mounting bracket (140).

8. The odor removal press device for a viscoelastic foam mattress according to claim 1, wherein: The top of the press (10) is fixedly provided with a conveyor belt (150), the position of the conveyor belt (150) is opposite to the conveying device (20), and the bottom of the push plate (70) does not contact the conveyor belt (150).

9. The odor removal press device for a latex foam mattress according to claim 1, wherein: The air outlet of the air extractor (80) is provided with a horizontal filter screen (160).

10. The odor removal press device for a viscoelastic foam mattress according to claim 1, wherein: Vertical baffles (170) are fixedly arranged on the left and right sides of the top of the press (10), and the height of the baffles (170) is higher than that of the sponge mattress.

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