Welding wire feeding structure

By using a modular design and a wire feeding structure with a pin inserted into the emergency stop hole, the problem of wire spool slippage was solved, achieving stability in wire output and simplification of the structure, thus improving wire feeding efficiency.

CN224132451UActive Publication Date: 2026-04-17FOLUNGWIN AUTOMATIC EQUIP CO LTD
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Patent Information

Application Number
CN202520789175.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-04-17
Estimated Expiration
2035-04-23

AI Technical Summary

Technical Problem

Existing welding wire spools are prone to slipping when rotating, resulting in unstable welding wire output. They also have a complex structure and occupy a lot of installation space.

Method used

The modular wire feeding structure, through the design of modular mounting holes and ejector pins, enables timely stopping of the wire drum and straightening of the wire output. Power is provided by the drum shaft motor and belt pulley transmission system. Combined with the design of the wire auxiliary shaft and wire main seat, the smooth feeding of the wire is ensured.

Benefits of technology

The modular installation of the welding wire feeding structure enables quick replacement, reduces unnecessary installation locks, prevents wire spool slippage, and ensures stable and smooth welding wire output.

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Abstract

The utility model discloses a welding wire feeding structure which comprises a welding wire outlet frame, a welding wire outlet module and a wire feeding and converging wheel, the wire feeding and converging wheel is located at the lower end of the welding wire outlet frame, a plurality of module mounting hole positions are formed in the welding wire outlet frame, the welding wire outlet module is fixed in the module mounting hole positions, a module mounting plate is arranged on the welding wire outlet module, and a wire feeding and converging wheel is arranged on the module mounting plate. A welding wire hanging barrel shaft is rotationally arranged on the module mounting plate, a wire barrel is sleeved on the welding wire hanging barrel shaft, a connecting plate is fixed at the inner end of the welding wire hanging barrel shaft, an ejector pin is locked on the connecting plate, an emergency stop hole is formed in the side edge of the wire barrel, the end part of the ejector pin is inserted into the emergency stop hole, and a locking nut is arranged at the outer end of the welding wire hanging barrel shaft. According to the welding wire feeding structure, modular installation is achieved, replacement is rapid and convenient, installation locks in front of the wire outlet frame are reduced, the wire barrel is stopped in time along with stopping of the welding wire hanging barrel shaft by inserting an ejector pin into an emergency stop hole, the phenomenon that the heavy wire barrel slips when welding wires are output is prevented, and conveying is smoother.
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Description

Technical Field

[0001] This utility model relates to the technical field of silicon wafer string bonding, and in particular to a wire feeding structure. Background Technology

[0002] Photovoltaic silicon wafers are the core and most valuable component of a solar power generation system. Their function is to convert solar energy into electrical energy, which is then stored in batteries or used directly as a power source. In BC batteries (back-contact batteries, which can be combined with various circuits), the wire lead-out structure is complex, the number of spools is fixed, and the mounting shaft and output structure occupy a significant amount of mounting space. When heavy spools are rotating, slippage is common, and the wire output can be excessively long. Utility Model Content

[0003] One objective of this utility model is to provide a welding wire feeding structure in which the output structure of the wire spool forms a modular block, and the corresponding number is installed according to the requirements. Under the action of the ejector pin, the heavy wire spool is effectively restricted to stop rotating in time, so as to keep the welding wire in a straight state.

[0004] To achieve this objective, the present invention adopts the following technical solution:

[0005] A welding wire feeding structure includes a welding wire feed frame, a welding wire feed module, and an upper wire feeding wheel. The upper wire feeding wheel is located at the lower end of the welding wire feed frame. The welding wire feed frame is provided with a plurality of module mounting holes. The welding wire feed module is fixed in the module mounting holes. A module mounting plate is provided on the welding wire feed module. A welding wire hanging cylinder shaft is rotatably mounted on the module mounting plate. A wire spool is sleeved on the welding wire hanging cylinder shaft. A connecting plate is fixed to the inner end of the welding wire hanging cylinder shaft. A pin is locked on the connecting plate. An emergency stop hole is provided on the side of the wire spool. The end of the pin is inserted into the emergency stop hole. A locking nut is installed on the outer end of the welding wire hanging cylinder shaft.

[0006] As a preferred technical solution, the edge of the module mounting plate is provided with a module locking hole, and the welding wire lead module is locked onto the module mounting hole position by a screw on the module locking hole.

[0007] As a preferred technical solution, a cylindrical motor is installed at the lower end of the module mounting plate, and cylindrical pulleys are installed at both the drive end of the cylindrical motor and the end of the welding wire hanging cylindrical shaft, with a cylindrical belt connecting the cylindrical pulleys for transmission.

[0008] As a preferred technical solution, the connecting plate is provided with an adjustment groove in the horizontal direction, and a connecting pin plate is locked on the adjustment groove. The pin is locked on the connecting pin plate by a nut.

[0009] As a preferred technical solution, the wire feeder is provided with several auxiliary wire shafts.

[0010] As a preferred technical solution, the lower end of the welding wire outlet frame is equipped with a front and rear conductor main seat, and a plurality of front and rear conductor rotating shafts are distributed laterally on the front and rear conductor main seat. The front and rear conductor main shafts are fixed in the mounting groove of the front and rear conductor main seat.

[0011] The beneficial effects of this utility model are as follows: It provides a welding wire feeding structure that enables modular installation, quick and convenient replacement, reduces the installation lock in front of the wire output frame, and stops the wire spool in time as the welding wire hanging spool shaft stops by inserting a pin into the emergency stop hole, preventing the heavy wire spool from slipping when outputting welding wire, and making the conveying smoother. Attached Figure Description

[0012] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0013] Figure 1 This is a schematic diagram of the front structure of a welding wire feeding structure as described in the embodiment;

[0014] Figure 2 This is a schematic diagram of the rear structure of a welding wire feeding structure described in the embodiment;

[0015] Figure 3 This is a first structural schematic diagram of the welding wire lead-out module described in the embodiment;

[0016] Figure 4 This is a schematic diagram of the second structure of the welding wire output module described in the embodiment.

[0017] Figures 1 to 4 middle:

[0018] 1. Welding wire feeder; 2. Welding wire feeder module; 3. Upper wire feeder wheel; 4. Module mounting holes; 5. Module mounting plate; 6. Welding wire hanger shaft; 7. Wire spool; 8. Connecting plate; 9. Ejector pin; 10. Locking nut; 11. Module locking hole; 12. Spool motor; 13. Spool pulley; 14. Spool belt; 15. Adjustment groove; 16. Connecting pin plate; 17. Auxiliary wire shaft; 18. Front and rear wire main seats; 19. Front and rear wire rotating shafts; 20. Mounting groove; 21. Emergency stop hole. Detailed Implementation

[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0020] like Figures 1 to 4As shown in this embodiment, a welding wire feeding structure includes a welding wire feed frame 1, a welding wire feed module 2, and an upper wire feeding wheel 3. The upper wire feeding wheel 3 is located at the lower end of the welding wire feed frame 1. The welding wire feed frame 1 is provided with a plurality of module mounting holes 4. The welding wire feed module 2 is fixed in the module mounting holes 4. The welding wire feed module 2 is provided with a module mounting plate 5. A welding wire hanging cylinder shaft 6 is rotatably mounted on the module mounting plate 5. A wire spool 7 is sleeved on the welding wire hanging cylinder shaft 6. A connecting plate 8 is fixed to the inner end of the welding wire hanging cylinder shaft 6. A pin 9 is locked on the connecting plate 8. An emergency stop hole 21 is provided on the side of the wire spool 7. The end of the pin 9 is inserted into the emergency stop hole 21. A locking nut 10 is installed on the outer end of the welding wire hanging cylinder shaft 6.

[0021] Welding wire is wound on the spool 7 and output from the upper wire feeding wheel 3 at the lower end. According to the usage requirements, there are six module mounting holes 4 in this embodiment, which can form up to twelve groups of welding wire for output with one welding wire output frame 1 at the top and one at the bottom. The cover plate can be directly covered on the module mounting hole 4 that is not in use. The module mounting plate 5 is assembled as a whole module together with the other components above it on the module mounting hole 4. After the spool 7 is put on the welding wire hanging spool shaft 6, the locking nut 10 is used to lock the spool 7 on the outside. When the heavy spool 7 needs to stop rotating, the spool shaft motor 12 stops the welding wire hanging spool shaft 6 in time. The pin 9 on the welding wire hanging spool shaft 6 is inserted into the emergency stop hole 21 to stop the spool 7.

[0022] The edge of the module mounting plate 5 is provided with module locking holes 11. The welding wire output module 2 is locked to the module mounting hole 4 by screws on the module locking holes 11. As needed, the module mounting plate 5 can be placed close to the module mounting hole 4, aligned with the module locking holes 11, and locked with screws for quick installation.

[0023] A cylindrical motor 12 is installed at the lower end of the module mounting plate 5. Both the drive end of the cylindrical motor 12 and the end of the welding wire hanging cylindrical shaft 6 are equipped with cylindrical pulleys 13. A cylindrical belt 14 is connected between the cylindrical pulleys 13. The cylindrical motor 12 provides power, and the welding wire hanging cylindrical shaft 6 is rotated under the transmission of the cylindrical pulleys 13 and the cylindrical belt 14. The wire drum 7 on the welding wire hanging cylindrical shaft 6 outputs welding wire.

[0024] An adjustment groove 15 is provided horizontally on the connecting plate 8. A connecting pin plate 16 is locked on the adjustment groove 15. The ejector pin 9 is locked on the connecting pin plate 16 by a nut. The position of the connecting pin plate 16 can be adjusted from the adjustment groove 15 according to the size of the spool 7. The ejector pin 9 on the connecting pin plate 16 can effectively press against the side arc surface of the spool 7.

[0025] The wire feeder 1 is provided with several auxiliary conductor shafts 17. The lower end of the wire feeder 1 is equipped with a front and rear conductor main seat 18. Several front and rear conductor rotating shafts 19 are distributed horizontally on the front and rear conductor main seat 18. The front and rear conductor main shafts are fixed in the mounting grooves 20 of the front and rear conductor main seat 18. The welding wire output from the wire drum 7 passes through the auxiliary conductor shafts 17 and enters the lower front and rear conductor rotating shafts 19, and then passes around the upper wire concentrator wheel 3. The lower front and rear conductor rotating shafts 19 can be adjusted left and right on the front and rear conductor main seat 18 according to the position of the wire clamping structure.

[0026] It should be stated that the above-described specific embodiments are merely preferred embodiments of this utility model and the technical principles applied thereto. Within the scope of the technology disclosed in this utility model, any variations or substitutions that are easily conceived by those skilled in the art should be covered within the protection scope of this utility model.

Claims

1. A wire feeding structure, characterized in that, The device includes a wire feed frame, a wire feed module, and an upper wire feed wheel. The upper wire feed wheel is located at the lower end of the wire feed frame. The wire feed frame has several module mounting holes. The wire feed module is fixed in the module mounting holes. The wire feed module is equipped with a module mounting plate. A wire spool shaft rotates on the module mounting plate. A wire spool is fitted on the wire spool shaft. A connecting plate is fixed to the inner end of the wire spool shaft. A pin is locked on the connecting plate. An emergency stop hole is provided on the side of the wire spool. The end of the pin is inserted into the emergency stop hole. A locking nut is installed on the outer end of the wire spool shaft.

2. The welding wire feeding structure of claim 1, wherein The edge of the module mounting plate is provided with a module locking hole, and the welding wire lead module is locked onto the module mounting hole position by screws on the module locking hole.

3. The welding wire feeding structure of claim 1, wherein A cylindrical shaft motor is installed at the lower end of the module mounting plate. Both the drive end of the cylindrical shaft motor and the end of the welding wire hanging cylindrical shaft are equipped with cylindrical shaft pulleys, and a cylindrical shaft belt is connected between the cylindrical shaft pulleys.

4. The welding wire feeding structure of claim 1, wherein The connecting plate is provided with an adjustment groove in the horizontal direction, and a connecting pin plate is locked on the adjustment groove. The pin is locked on the connecting pin plate by a nut.

5. The welding wire feeding structure of claim 1, wherein The wire feeder is equipped with several auxiliary wire shafts.

6. The welding wire feeding structure of claim 1, wherein The lower end of the welding wire outlet frame is equipped with front and rear conductor main seats. Several front and rear conductor rotating shafts are distributed laterally on the front and rear conductor main seats. The front and rear conductor rotating shafts are fixed in the mounting grooves of the front and rear conductor main seats.