Slag extractor lifting appliance
By designing a detachable plate hook assembly and a sliding pin structure, the problem of cumbersome disassembly and assembly of the connecting plate in the slag discharge device was solved, enabling rapid connection and safe lifting operations.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN DAFANG HEAVY MACHINERY
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-17
AI Technical Summary
In existing slag removal devices, the process of disassembling and assembling the connecting plate is cumbersome, affecting construction efficiency and equipment safety.
A slag discharger lifting device was designed, which adopts a detachable plate hook assembly and a sliding pin structure. The lifting plate can be quickly connected and disassembled through a sliding groove and a return spring, and the safety of the lifting operation is notified by an electrical signal.
The process of disassembling and assembling the connecting plate was simplified, construction efficiency was improved, and the safety of lifting operations was enhanced by the use of electrical signals.
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Figure CN224132526U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of crane lifting tools, and in particular to a slag removal machine lifting tool. Background Technology
[0002] With the widespread construction of subways in major cities across the country, gantry cranes for subway muck removal, as a large-scale, high-efficiency mechanized subway muck removal equipment, are widely used for muck removal and unloading in subway construction.
[0003] A search revealed a utility model patent document, CN206842829U, disclosing a slag removal device for a slag removal crane. The device includes a lifting device connected below the crane's hoisting drum and a slag box connected below the lifting device. A hook is fixed to the lower center of the lifting device, and both ends of the lifting device are connected to the side walls of the slag box via plate chains. This utility model uses a flexible plate chain connection between the lifting device and the slag box. When replacing the slag box and the hook, the slag box can be removed directly without removing the flexible plate chain. The flexible plate chain has a certain degree of elasticity and can be coiled, allowing for quick switching to the middle hook to lift other objects. This significantly improves construction efficiency, reduces the failure rate, and enhances equipment safety.
[0004] During daily lifting operations, the connecting shafts on both sides of the slag box will generate rotational friction in the connecting holes of the connecting plate. Over time, the connecting plate needs to be replaced and repaired. In the above-mentioned slag discharge device, the lower end of the plate chain is fixed to the connecting plate. According to the attached diagram in the instruction manual, the disassembly and assembly of the connecting plate is quite complicated. Utility Model Content
[0005] The purpose of this utility model is to provide a slag discharger lifting tool that can solve the problem of cumbersome disassembly and assembly of the connecting plate.
[0006] The present invention adopts the following technical solution:
[0007] A slag discharger lifting device includes a lifting device beam located below the hoisting drum of the slag discharger and a slag hopper for loading and unloading slag. Connecting shafts for lifting are provided on both side walls of the slag hopper. A hook assembly is installed below the center of the lifting device beam. Hanging plates and easily detachable plate-hook assemblies are symmetrically arranged on both sides of the hook assembly. The hanging plates are connected to the plate-hook assemblies. A connecting assembly is installed above the hanging plates and is connected to the lifting device beam. A hoisting pulley assembly is symmetrically fixedly installed on the upper surface of the lifting device beam and is connected to the hoisting drum of the slag discharger.
[0008] Optionally, the connecting assembly includes a connecting frame and a lifting fork. Fixed plates are symmetrically installed on both sides of the lifting beam relative to the position of the connecting frame. A horizontal sliding groove is formed on the surface of the fixed plate. A horizontal sliding groove is formed on the surface of the lifting beam above the sliding groove. The connecting frame is set above the lifting fork and is fixedly fitted. A lifting fork pin is inserted at the connection position between the connecting frame and the lifting fork. The lifting fork pin is slidably set in the sliding groove. Sliding pins that slide in the sliding groove are symmetrically installed above the connecting frame. The upper end of the hanging plate is connected to the lower end of the lifting fork.
[0009] Optionally, the plate hook assembly includes a support block and symmetrically arranged hanging plates. The surface of the hanging plates is provided with a connecting groove. The connecting groove is divided into an upper through hole and a lower vertical rectangular through groove. The diameter of the through hole is larger than the diameter of the connecting shaft. The through groove is adapted to the connecting shaft. A second sliding groove is provided below the connecting groove.
[0010] Optionally, a sliding block is fixedly provided on the lower end face of the support block, the support block slides in the through groove, and the sliding block slides in the second sliding groove.
[0011] Optionally, the upper surface of the support block is arc-shaped to match the connecting shaft, and several grooves are provided on the arc-shaped surface above the support block, with several balls rolled in the grooves.
[0012] Optionally, a cylindrical groove is provided on the lower end face of the sliding block, a return spring is fixedly installed in the cylindrical groove, and a pad is fixedly installed on the lower end face of the return spring.
[0013] Optionally, a connector is fixedly provided at the lower end of the hanging plate. A snap-fit groove is provided on the lower end face of the connector. The size of the snap-fit groove is adapted to the size of the hanging plate. A sliding groove is symmetrically provided on the inner wall of the snap-fit groove. The sliding groove communicates with the snap-fit groove. A trapezoidal locking block is slidably provided in the sliding groove. A snap-fit spring is symmetrically fixedly connected between the locking block and the inner wall of the sliding groove.
[0014] Optionally, a slot adapted to the locking block is provided on the upper outer side of the hanging plate.
[0015] Optionally, the side of the card block is provided with an inclined slot that communicates with the outside. The two sides of the connector are provided with straight slots that communicate with the inclined slots. A pressing block is provided on the outside of the straight slot. A sliding shaft is symmetrically fixed between the two pressing blocks. The sliding shaft slides in the inclined slot and the straight slot, and the pressing block slides on the outer wall of the connector.
[0016] Optionally, a mounting groove is provided on the bottom surface of the through groove, and a push switch is fixedly installed in the mounting groove.
[0017] In summary, this utility model has the following beneficial effects:
[0018] 1. In this utility model, when it is necessary to disassemble the hanging plate for maintenance, the pressing block needs to be pushed down at the same time. The sliding shaft squeezes the locking block, which can make the locking block retract into the sliding groove. At this time, the locking block is disconnected from the groove, and the hanging plate is disconnected from the connector. The operation process is simple and quick.
[0019] 2. In this utility model, when the connecting shaft drives the support block to move to the bottom of the through groove, the support block will press the switch. At this time, the switch will give an electrical signal to notify the lifting personnel, and the formal lifting operation can be carried out, thus improving the safety of the lifting operation. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the connecting component of this utility model;
[0022] Figure 3 For the present utility model Figure 2 Side view;
[0023] Figure 4 This is a schematic diagram of the connector and plate hook assembly structure of this utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the plate hook assembly of this utility model. Figure 1 ;
[0025] Figure 6 This is an exploded view of the plate hook assembly of this utility model;
[0026] Figure 7 This is a schematic diagram of the connector structure of this utility model;
[0027] Figure 8 For the present utility model Figure 4 A sectional view;
[0028] Figure 9 In this utility model Figure 8 A magnified view of the details at point A;
[0029] Figure 10 In this utility model Figure 8 A magnified view of the details at point B;
[0030] Figure 11 In this utility model Figure 8 A magnified view of the details at point C.
[0031] In the diagram, 1. Lifting beam; 2. Lifting pulley block; 3. Hook assembly; 4. Connecting assembly; 5. Hanging plate; 6. Hook plate assembly; 7. Slag hopper; 71. Connecting shaft; 11. Fixing plate; 111. Slide chute one; 12. Slide chute two; 41. Connecting frame; 42. Lifting fork assembly; 43. Lifting fork pin; 44. Hanging plate pin; 45. Bushing; 51. Connector; 511. Straight groove; 512. Slide chute one; 513. Snap-fit. 52. Groove; 521. Pressing block; 53. Sliding shaft; 54. Locking block; 551. Slanted groove; 562. Locking spring; 67. Hanging plate; 611. Locking groove; 612. Sliding groove two; 62. Connecting groove; 621. Through hole; 621. Through groove; 623. Mounting groove; 624. Press switch; 63. Sliding block; 631. Return spring; 632. Pad; 633. Cylindrical groove; 64. Support block; 641. Ball bearing; 642. Groove. Detailed Implementation
[0032] The principles and spirit of this utility model will be explained in detail below with reference to several representative embodiments.
[0033] Please see Figure 1-11 The present invention will now be described in detail with reference to the accompanying drawings and embodiments:
[0034] like Figure 1-4 As shown, a slag discharger lifting device includes a lifting device beam 1 located below the hoisting drum of the slag discharger and a slag hopper 7 for loading and unloading slag. The slag hopper 7 has connecting shafts 71 for lifting on both sides. A hook assembly 3 is installed below the middle of the lifting device beam 1. Hanging plates 5 and easily detachable plate hook assemblies 6 are symmetrically arranged on both sides of the hook assembly 3. The hanging plates 5 are connected to the plate hook assemblies 6, and the plate hook assemblies 6 are connected to the connecting shafts 71 on both sides of the slag hopper 7.
[0035] A connecting component 4 is installed above the hanging plate 5, and the connecting component 4 is connected to the lifting beam 1;
[0036] The upper surface of the lifting beam 1 is symmetrically fixed with lifting pulley blocks 2. The lifting pulley blocks 2 are connected to the hoisting drum of the slag discharge machine. The lifting pulley blocks 2 are lifted by the hoisting drum of the slag discharge machine, which drives the lifting beam 1 to rise. Then, in conjunction with the hook assembly 3 and the plate hook assembly 6, the slag hopper 7 is lifted.
[0037] The aforementioned slag discharger, hook assembly 3, and lifting pulley assembly 2 are all existing technologies and will not be described in detail here.
[0038] like Figure 2-3As shown, in this embodiment, the connecting component 4 includes a connecting frame 41 and a lifting fork 42. Fixing plates 11 are symmetrically installed on both sides of the lifting beam 1 relative to the position of the connecting frame 41. A horizontal sliding groove 111 is opened on the surface of the fixing plate 11. A horizontal sliding groove 122 is opened on the surface of the lifting beam 1 above the sliding groove 111. The connecting frame 41 is arranged above the lifting fork 42 and is fixedly engaged. A lifting fork pin 43 is inserted at the connection position of the connecting frame 41 and the lifting fork 42. The lifting fork pin 43 is slidably arranged in the sliding groove 12. Sliding pins that slide in the sliding groove 111 are symmetrically installed above the connecting frame 41.
[0039] The connecting frame 41 and the lifting fork 42 can slide left and right on the lifting beam 1 by means of the lifting fork pin 43 and the sliding pin, which drives the hanging plate 5 and the plate hook assembly 6 below to move, so as to facilitate connection with the connecting shaft 71 of the slag hopper 7.
[0040] like Figure 2-3 As shown, in this embodiment, a hanging plate pin 44 is installed at the lower end of the hanging fork 42, and a bushing 45 is installed on the circumferential surface of the hanging plate pin 44. The bushing 45 is fixed to the upper end of the hanging plate 5.
[0041] like Figure 4-11 As shown, in this embodiment, the plate hook assembly 6 includes a support block 64 and symmetrically arranged hanging plates 61. The surface of the hanging plate 61 is provided with a connecting groove 62. The connecting groove 62 is divided into an upper through hole 621 and a lower vertical rectangular through groove 621. The diameter of the through hole 621 is larger than the diameter of the connecting shaft 71. The through groove 621 is adapted to the connecting shaft 71. A communicating sliding groove 612 is provided below the connecting groove 62.
[0042] A sliding block 63 is fixedly provided on the lower end face of the support block 64. The support block 64 slides in the through groove 621, and the sliding block 63 slides in the sliding groove 612.
[0043] The upper end face of the support block 64 is arc-shaped and is adapted to the connecting shaft 71. Several grooves 642 are provided on the arc-shaped surface above the support block 64, and several balls 641 are rolled in the grooves 642.
[0044] A cylindrical groove 633 is provided on the lower end face of the sliding block 63, and a return spring 631 is fixedly provided in the cylindrical groove 633. A pad 632 is fixedly provided on the lower end face of the return spring 631.
[0045] Before merging the two hanging plates 61, first install the pad 632, sliding block 63 and support block 64 into the sliding groove 612, and then use bolts to fix the two hanging plates 61.
[0046] Specifically, after the lifting plate 61 is moved to the position of the connecting shaft 71, the connecting shaft 71 enters the connecting groove 62. As the lifting plate 61 is lifted, the connecting shaft 71 will contact the ball bearings 641 on the surface of the support block 64. With continuous lifting, the connecting shaft 71 will drive the support block 64 to descend, and the return spring 631 will be compressed. When the lower surface of the sliding block 63 contacts the pad 632, the support block 64 will also contact the bottom surface of the through groove 621. The return spring 631 will retract into the cylindrical groove 633. The lifting plate 61 will support the support block 64 and the sliding block 63. At this time, the connecting shaft 71 enters the through groove 621, and the lifting operation of the slag hopper 7 will begin.
[0047] When the slag hopper 7 dumps the slag inside, the slag hopper 7 will flip over. At this time, the ball bearing 641 below the connecting shaft 71 can make the connecting shaft 71 rotate better, and the through groove 621 can prevent the connecting shaft 71 from falling off the hanging plate 61.
[0048] like Figure 4-9 As shown, in this embodiment, a connector 51 is fixedly provided at the lower end of the hanging plate 5, and a snap-fit groove 513 is provided on the lower end face of the connector 51. The size of the snap-fit groove 513 is adapted to the size of the hanging plate 61.
[0049] The inner wall of the snap-fit groove 513 is symmetrically provided with a sliding groove 512. The sliding groove 512 communicates with the snap-fit groove 513. A trapezoidal snap block 53 is slidably arranged in the sliding groove 512. A snap-fit spring 532 is symmetrically fixedly connected between the snap block 53 and the inner wall of the sliding groove 512.
[0050] The upper outer side of the hanging plate 61 is provided with a slot 611 that is compatible with the card block 53.
[0051] Specifically, the two combined hanging plates 61 are installed into the snap-fit groove 513. During the upward movement of the hanging plate 61, the snap-fit block 53 will first retract into the sliding groove 512, and the snap-fit spring 532 will compress it. After the upper end of the hanging plate 61 is fully inserted into the snap-fit groove 513, the snap-fit block 53 will enter the snap-fit groove 611 through the snap-fit spring 532. At this time, the connection between the hanging plate 61 and the connector 51 is completed. The operation is simple.
[0052] like Figure 6-9 As shown, in this embodiment, the side of the card block 53 is provided with an inclined slot 531 that communicates with the outside. The two sides of the connector 51 are provided with straight slots 511 that communicate with the inclined slot 531 at positions relative to the inclined slot 531. A pressing block 52 is provided on the outside of the straight slot 511. A sliding shaft 521 is symmetrically fixedly connected between the two pressing blocks 52. The sliding shaft 521 slides in the inclined slot 531 and the straight slot 511, and the pressing block 52 slides on the outer wall of the connector 51.
[0053] Specifically, when the hanging plate 61 needs to be disassembled for maintenance, the pressing block 52 needs to be pushed down simultaneously. The sliding shaft 521 squeezes the locking block 53, which can retract the locking block 53 into the sliding groove 512. At this time, the locking block 53 is disconnected from the locking groove 611, and the hanging plate 61 is disconnected from the connector 51. Pushing only one side of the pressing block 52 cannot make the sliding shaft 521 move down.
[0054] like Figure 11 As shown, in this utility model, an installation groove 623 is provided on the bottom surface of the through groove 621. A push switch 624 is fixedly installed in the installation groove 623. When the connecting shaft 71 drives the support block 64 to move to the bottom of the through groove 621, the support block 64 will squeeze the push switch 624. At this time, the push switch 624 will give an electrical signal to notify the lifting personnel, and the formal lifting operation can be carried out.
[0055] The specification and claims use certain terms to refer to specific components. Those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.
[0056] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes said element.
[0057] The foregoing description illustrates and describes several preferred embodiments of this application. However, as previously stated, it should be understood that this application is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the application concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this application should be within the protection scope of the appended claims.
Claims
1. A tundish lifter characterized by: It includes a lifting beam located below the hoisting drum of the slag discharger and a slag hopper for loading and unloading slag. The slag hopper has connecting shafts for lifting on both sides. A hook assembly is installed in the lower middle part of the lifting beam. Hanging plates and easily detachable plate-hook assemblies are symmetrically arranged on both sides of the hook assembly. The hanging plates are connected to the plate-hook assemblies. A connecting assembly is installed above the hanging plates and is connected to the lifting beam. A hoisting pulley assembly is symmetrically fixed on the upper surface of the lifting beam and is connected to the hoisting drum of the slag discharger. The plate hook assembly includes a support block and symmetrically arranged hanging plates. The surface of the hanging plates is provided with a connecting groove, which is divided into an upper through hole and a lower vertical rectangular through groove. The diameter of the through hole is larger than the diameter of the connecting shaft, and the through groove is adapted to the connecting shaft. A second sliding groove is provided below the connecting groove. A sliding block is fixedly provided on the lower end face of the support block. The support block slides in the through groove, and the sliding block slides in the second sliding groove. The upper end face of the support block is arc-shaped and adapted to the connecting shaft. Several grooves are provided on the arc-shaped surface above the support block, and several balls are rolled in the grooves. A cylindrical groove is provided on the lower end face of the sliding block, a return spring is fixedly installed in the cylindrical groove, and a pad is fixedly installed on the lower end face of the return spring. A connector is fixedly installed at the lower end of the hanging plate. A snap-fit groove is opened on the lower end face of the connector. The size of the snap-fit groove is adapted to the size of the hanging plate. A sliding groove is symmetrically opened on the inner wall of the snap-fit groove. The sliding groove communicates with the snap-fit groove. A trapezoidal snap block is slidably installed in the sliding groove. A snap-fit spring is symmetrically fixedly connected between the snap block and the inner wall of the sliding groove. The upper outer side of the hanging plate is provided with a slot that matches the locking block; The side of the card block has an inclined slot that communicates with the outside. The two sides of the connector have straight slots that communicate with the inclined slots. A pressing block is provided on the outside of the straight slot. A sliding shaft is symmetrically fixed between the two pressing blocks. The sliding shaft slides in the inclined slot and the straight slot, and the pressing block slides on the outer wall of the connector. A mounting groove is provided on the bottom surface of the through groove, and a push switch is fixedly installed in the mounting groove.
2. A drag conveyor suspension as defined in claim 1, wherein: The connecting assembly includes a connecting frame and a lifting fork. Fixed plates are symmetrically installed on both sides of the lifting beam relative to the position of the connecting frame. A horizontal sliding groove is formed on the surface of the fixed plate. A horizontal sliding groove is formed on the surface of the lifting beam above the sliding groove. The connecting frame is set above the lifting fork and is fixedly fitted. A lifting fork pin is inserted at the connection position between the connecting frame and the lifting fork. The lifting fork pin is slidably set in the sliding groove. Sliding pins that slide in the sliding groove are symmetrically installed above the connecting frame. The upper end of the hanging plate is connected to the lower end of the lifting fork.
Citation Information
Patent Citations
Slag discharging device of hoist slags tap
CN206842829U