Device for printing and processing aluminum washing film
By introducing alarm and stirring mechanisms into the aluminum washing machine, the problem of workers failing to detect the completion of aluminum coating in a timely manner was solved, thus improving processing efficiency and the consistency of aluminum washing results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN LIQIANG TRANSFER PRINTING CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-17
AI Technical Summary
The existing aluminum washing machine fails to detect the aluminum coating process in time after it is completed, resulting in the equipment being idle and reducing processing efficiency.
Design an apparatus for aluminum film printing processing, comprising a cleaning tank, guide rollers, an alarm mechanism, and a stirring mechanism. The apparatus uses a sensor probe to detect the thinning of the aluminum film and promptly alarms to remind the user to replace the take-up roller. The stirring rod also improves the mixing efficiency of the cleaning solution.
It enables timely alarm reminders for aluminum coating processing, reduces equipment downtime, and improves processing efficiency and the consistency of aluminum washing results.
Smart Images

Figure CN224133179U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of aluminum washing technology, and in particular to an apparatus for aluminum film printing processing. Background Technology
[0002] Metallized film is a composite flexible packaging material formed by coating an extremely thin layer of metallic aluminum onto the surface of a plastic film using a special process. It is commonly made by melting and evaporating metallic aluminum under high temperature in a high vacuum state, causing the aluminum vapor to precipitate and accumulate on the surface of the plastic film. When making the above-mentioned packaging bags, the metallized film usually needs to undergo an aluminum washing process.
[0003] The novel aluminum washing machine for aluminized film mentioned in the existing Chinese patent (authorization announcement number: CN203498470U) involves each device being controlled by a control device. Under the pulling drive of the power device, the aluminized film is released by the unwinding device, undergoes an aluminum washing operation, and then passes through a washing liquid device to remove the washing liquid and impurities such as aluminum. This completes the aluminum washing process for areas without aluminized film transparent ink. Compared with the prior art, the novel aluminum washing machine for aluminized film of this utility model can efficiently achieve the aluminum washing process of aluminized film, with good washing effect, high efficiency, reasonable structure, convenient operation, and strong practicality.
[0004] In existing aluminum washing processes, after the aluminized film is placed on the take-up roller, it takes a long time to complete the processing. During this time, workers may be doing other work, which may result in the aluminized film not being noticed immediately after processing. This makes it impossible to replace the aluminized film in time, which may leave the equipment idle and prevent the next round of processing, thus reducing the overall processing efficiency. Utility Model Content
[0005] The purpose of this application is to provide an apparatus for aluminum film washing and printing processing, which may cause work interruption because workers may not notice the problem immediately after the aluminum film is processed.
[0006] To achieve the above objectives, this application specifically adopts the following technical solution:
[0007] An apparatus for aluminum film printing processing includes an aluminum washing machine. The top of the aluminum washing machine has a cleaning tank. A mounting plate is symmetrically fixedly connected to the top of the aluminum washing machine. A take-up roller is mounted on the top of the mounting plate. Several guide rollers are mounted on the inner side of the cleaning tank. A control panel is mounted on the outer side of the aluminum washing machine. A water outlet pipe is fixedly connected to the outer side of the aluminum washing machine and communicates with the cleaning tank. An alarm mechanism is installed on the top of the aluminum washing machine, and a stirring mechanism is installed on the outer side of the aluminum washing machine.
[0008] By adopting the above technical solution, the aluminum-coated film roll to be cleaned is installed on the take-up roller. Then, the power is turned on, and the aluminum-coated film is gradually released from the take-up roller and enters the cleaning tank under the guidance of the guide roller. The aluminum-coated film is soaked in the cleaning solution in the cleaning tank, causing the ink layer and the aluminum layer to peel off together. After the aluminum is cleaned, the aluminum-coated film is conveyed to a suitable position. After cleaning, the wastewater in the cleaning tank is discharged through the water outlet pipe. The alarm mechanism can promptly remind the staff to replace the take-up roller, thereby improving work efficiency. The stirring mechanism can improve the aluminum cleaning effect.
[0009] Furthermore, the alarm mechanism includes a spring fixedly connected to the top of the aluminum washing machine, a mounting base fixedly connected to the top of the spring, a roller mounted on the top of the mounting base, the roller abutting against the take-up roller, a connecting block one fixedly connected to the outer side of the mounting base, a connecting block two mounted on the inner side of the mounting plate, a sensing probe provided on the side of the connecting block one and the connecting block two that are close to each other, the sensing probe being electrically connected to the control panel, and a buzzer fixedly connected to the outer side of the aluminum washing machine, the buzzer being electrically connected to the control panel.
[0010] By adopting the above technical solution, as the aluminum-coated film on the take-up roller gradually thins, the elastic potential energy generated by the spring compression is slowly released, causing the roller to slowly rise and continuously contact the take-up roller, so that the two sensing probes sense it and the buzzer is activated through the preset program control panel.
[0011] Furthermore, a sliding groove is provided on the inner side of the mounting plate, and a slider is fixedly connected to the outer side of the mounting base. The slider is adapted to the sliding groove, and the slider is slidably connected to the sliding groove.
[0012] By adopting the above technical solution, the slider and the groove improve the guiding effect of the sensing probe, so that the sensing probe moves on the correct path.
[0013] Furthermore, the stirring mechanism includes a rotary motor fixedly connected to the outside of the aluminum washing machine, a rotating rod symmetrically rotatably connected to the inside of the washing tank, the output shaft of the rotary motor passing through the aluminum washing machine and fixedly connected to one side of the rotating rod, the rotating rod rotatably connected to the inside of the washing tank, and several stirring rods symmetrically fixedly connected to the outside of the rotating rod.
[0014] By adopting the above technical solution, the rotary motor is started, and after the rotary motor starts, it drives the rotating rod to rotate. The rotating rod is fixedly connected to the stirring rod, so that the stirring rod stirs the aluminum washing liquid in the cleaning tank, and the clean water and cleaning liquid are fully mixed.
[0015] Furthermore, a belt roller 1 is sleeved on the outer side of the output shaft of the rotary motor, a transmission belt is sleeved on the outer side of the belt roller 1, a belt roller 2 is sleeved on the end of the transmission belt away from the belt roller 1, a connecting rod is fixedly connected to the inner side of the belt roller 2, and one end of the connecting rod passes through the aluminum washing machine and is fixedly connected to the rotating rod on the other side.
[0016] By adopting the above technical solution, the stirring rods on both sides rotate together, thereby improving the stirring efficiency.
[0017] Furthermore, several stirring heads are symmetrically and fixedly connected to the outer side of the stirring rod, and the stirring heads are configured in a funnel shape.
[0018] By adopting the above technical solution, the stirring head increases the contact area between the stirring rod and the aluminum washing liquid, thereby further improving the stirring efficiency.
[0019] In summary, this application includes at least one of the following beneficial effects;
[0020] 1. In this application, after the aluminum coating is cleaned, the sensor probes will sense each other and activate the buzzer via the control panel to remind the staff to replace the aluminum coating. This reduces equipment downtime caused by staff failing to detect the completion of processing in time, thereby improving processing efficiency.
[0021] 2. In this application, after adding clean water and cleaning solution to the cleaning tank, the rotating motor is started to ensure that the clean water and cleaning solution are fully mixed, thereby reducing the local concentration of cleaning solution being too high or too low, thus ensuring the consistency of aluminum cleaning effect and improving the aluminum cleaning effect. Attached Figure Description
[0022] Figure 1 This is a first three-dimensional structural schematic diagram of the aluminum washing machine in this application;
[0023] Figure 2 This is a schematic diagram of the second three-dimensional structure of the aluminum washing machine in this application;
[0024] Figure 3 This is a schematic diagram of the third three-dimensional structure of the aluminum washing machine in this application;
[0025] Figure 4 This application Figure 3 Enlarged structural diagram at point A in the middle.
[0026] Explanation of reference numerals in the attached figures:
[0027] 1. Aluminum washing machine; 2. Cleaning tank; 3. Mounting plate; 4. Rewinding roller; 5. Guide roller; 6. Control panel; 7. Water outlet pipe; 8. Spring; 9. Mounting base; 10. Roller; 11. Connecting block one; 12. Connecting block two; 13. Sensor probe; 14. Buzzer; 15. Slide chute; 16. Rotary motor; 17. Rotating rod; 18. Stirring rod; 19. Stirring head; 20. Drive belt; 21. Belt roller two. Detailed Implementation
[0028] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0029] This application discloses an apparatus for aluminum film printing processing.
[0030] Reference Figures 1 to 3 An apparatus for aluminum film printing processing includes an aluminum washing machine 1, a cleaning tank 2 on the top of the aluminum washing machine 1, mounting plates 3 symmetrically fixedly connected to the top of the aluminum washing machine 1, a winding roller 4 mounted on the top of the mounting plates 3, several guide rollers 5 mounted on the inner side of the cleaning tank 2, a control panel 6 mounted on the outer side of the aluminum washing machine 1, a water outlet pipe 7 fixedly connected to the outer side of the aluminum washing machine 1, the water outlet pipe 7 communicating with the cleaning tank 2, an alarm mechanism on the top of the aluminum washing machine 1, and a stirring mechanism on the outer side of the aluminum washing machine 1.
[0031] In use, the aluminum-coated film roll to be cleaned is first installed on the take-up roller 4. Then, the power is turned on, and the aluminum-coated film is gradually released from the take-up roller 4. Under the guidance of the guide roller 5, it enters the cleaning tank 2. The aluminum-coated film is soaked in the cleaning solution in the cleaning tank 2, causing the ink layer and the aluminum layer to peel off together. After the aluminum is cleaned, the aluminum-coated film is conveyed to a suitable position. After cleaning, the wastewater in the cleaning tank 2 is discharged through the water outlet pipe 7. The alarm mechanism can promptly remind the staff to replace the take-up roller 4, thereby improving work efficiency. The stirring mechanism can increase the mixing degree of water and cleaning solution, thereby improving the aluminum cleaning effect.
[0032] Reference Figure 3 and Figure 4 The alarm mechanism includes a spring 8 fixedly connected to the top of the aluminum washing machine 1. A mounting base 9 is fixedly connected to the top of the spring 8. A roller 10 is mounted on the top of the mounting base 9. The roller 10 abuts against the take-up roller 4. A connecting block 11 is fixedly connected to the outer side of the mounting base 9. A connecting block 2 12 is mounted on the inner side of the mounting plate 3. A sensor probe 13 is provided on the side of the connecting block 11 and the connecting block 2 12 that are close to each other. The sensor probe 13 is electrically connected to the control panel 6. A buzzer 14 is fixedly connected to the outer side of the aluminum washing machine 1. The buzzer 14 is electrically connected to the control panel 6.
[0033] The mounting plate 3 has a groove 15 on its inner side, and a slider is fixedly connected to the outer side of the mounting base 9. The slider is adapted to the groove 15 and the slider is slidably connected to the groove 15.
[0034] When the aluminized film is placed on the outer surface of the take-up roller 4, the aluminized film will abut against the roller 10. After being subjected to force, the roller 10 will move downward. The movement of the roller 10 will drive the mounting base 9 downward, and the downward movement of the mounting base 9 will squeeze the spring 8, causing the spring 8 to compress and generate elastic potential energy. At this time, the aluminum washing begins. The movement of the aluminized film causes the roller 10 to slide on the outer surface of the take-up roller 4. Through continuous washing with the aluminized film, the aluminized film on the take-up roller 4 gradually becomes thinner. At this time, the elastic potential energy generated by the compression of the spring 8 is slowly released, causing the roller 10 to slowly rise and continue to abut against the take-up roller 4. During the upward movement of the roller 10, it will drive the connecting block 11 to rise. The connecting block 11 will drive the sensing probe 13 to rise. After the aluminized film is washed, the sensing probes 13 will sense each other and control the buzzer 14 to start through the preset program control panel 6, thereby reminding the staff to replace the aluminum coating. This reduces the equipment idle time caused by the staff not noticing the completion of processing in time, thereby improving processing efficiency.
[0035] As the sensor probe 13 rises, it slides inside the slide groove 15 via a slider. The slider and the slide groove 15 provide guidance for the sensor probe 13, allowing it to move along the correct path.
[0036] Reference Figure 1 and Figure 2 The stirring mechanism includes a rotary motor 16 fixedly connected to the outside of the aluminum washing machine 1, a rotating rod 17 symmetrically rotatably connected to the inside of the washing tank 2, the output shaft of the rotary motor 16 passing through the aluminum washing machine 1 and fixedly connected to one side of the rotating rod 17, the rotating rod 17 rotatably connected to the inside of the washing tank 2, and several stirring rods 18 symmetrically fixedly connected to the outside of the rotating rod 17.
[0037] Among them, a belt roller 1 is sleeved on the outer side of the output shaft of the rotary motor 16, a transmission belt 20 is sleeved on the outer side of the belt roller 1, a belt roller 21 is sleeved on the end of the transmission belt 20 away from the belt roller 1, a connecting rod is fixedly connected to the inner side of the belt roller 21, and one end of the connecting rod passes through the aluminum washing machine 1 and is fixedly connected to the rotating rod 17 on the other side.
[0038] In addition, several stirring heads 19 are symmetrically fixedly connected to the outer side of the stirring rod 18, and the stirring heads 19 are configured in a funnel shape.
[0039] After adding clean water and cleaning solution to the cleaning tank 2, the rotary motor 16 is started first. After the rotary motor 16 starts, it drives the rotating rod 17 to rotate. The rotating rod 17 is fixedly connected to the stirring rod 18, so that the stirring rod 18 stirs the aluminum cleaning solution in the cleaning tank 2, making the clean water and cleaning solution fully mixed. This reduces the local concentration of cleaning solution being too high or too low, thus ensuring the consistency of the aluminum cleaning effect and improving the aluminum cleaning effect.
[0040] When the rotary motor 16 is working, the output shaft of the rotary motor 16 drives the belt roller to start rotating. Once the belt roller starts rotating, the transmission belt 20 starts working. The operation of the transmission belt 20 will drive the belt roller 21 to start rotating, which will cause the rotating rod 17 on the other side of the cleaning tank 2 to start rotating as well, thereby improving the stirring efficiency.
[0041] When stirring the aluminum washing liquid, the stirring head 19 increases the contact area between the stirring rod 18 and the aluminum washing liquid, further improving the stirring efficiency.
[0042] Working principle: The aluminum-coated film roll to be cleaned is installed on the take-up roller 4. Then, the power is turned on, and the aluminum-coated film is gradually released from the take-up roller 4. Under the guidance of the guide roller 5, it enters the cleaning tank 2. The aluminum-coated film is soaked in the cleaning solution in the cleaning tank 2, causing the ink layer and the aluminum layer to peel off together. After the aluminum is cleaned, the aluminum-coated film is conveyed to a suitable position. After cleaning, the wastewater in the cleaning tank 2 is discharged through the water outlet pipe 7. When the aluminum-coated film on the take-up roller 4 slowly becomes thinner, the spring 8 is compressed and the elastic potential energy is slowly released, causing the roller 10 to slowly rise and continue to contact the take-up roller 4. During the rise of the roller 10, it will drive the connecting block 11 to rise. The connecting block 11 drives the sensing probe 13 to rise. After the aluminum-coated film is cleaned, the sensing probes 13 will sense each other and control the buzzer 14 to start through the preset program control panel 6.
Claims
1. An apparatus for washing aluminum film printing processing, comprising a washing aluminum machine (1), characterized in that: The aluminum washing machine (1) has a cleaning tank (2) on its top. The top of the aluminum washing machine (1) is symmetrically fixedly connected with mounting plates (3). A winding roller (4) is installed on the top of the mounting plate (3). Several guide rollers (5) are installed on the inner side of the cleaning tank (2). A control panel (6) is installed on the outer side of the aluminum washing machine (1). A water outlet pipe (7) is fixedly connected to the outer side of the aluminum washing machine (1). The water outlet pipe (7) is connected to the cleaning tank (2). An alarm mechanism is set on the top of the aluminum washing machine (1). A stirring mechanism is set on the outer side of the aluminum washing machine (1).
2. The apparatus for washing an aluminum film printing plate according to claim 1, wherein: The alarm mechanism includes a spring (8) fixedly connected to the top of the aluminum washing machine (1), a mounting base (9) fixedly connected to the top of the spring (8), a roller (10) mounted on the top of the mounting base (9), the roller (10) abutting against the take-up roller (4), a connecting block one (11) fixedly connected to the outer side of the mounting base (9), a connecting block two (12) mounted on the inner side of the mounting plate (3), a sensor probe (13) provided on the side of the connecting block one (11) and the connecting block two (12) close to each other, the sensor probe (13) being electrically connected to the control panel (6), a buzzer (14) fixedly connected to the outer side of the aluminum washing machine (1), and the buzzer (14) being electrically connected to the control panel (6).
3. The apparatus for washing an aluminum film printing plate according to claim 2, wherein: The mounting plate (3) has a sliding groove (15) on its inner side, and a slider is fixedly connected to the outer side of the mounting base (9). The slider is adapted to the sliding groove (15), and the slider is slidably connected to the sliding groove (15).
4. The apparatus for washing an aluminum film printing plate according to claim 1, wherein: The stirring mechanism includes a rotary motor (16) fixedly connected to the outside of the aluminum washing machine (1), a rotating rod (17) symmetrically rotatably connected to the inside of the cleaning tank (2), the output shaft of the rotary motor (16) passes through the aluminum washing machine (1) and is fixedly connected to one side of the rotating rod (17), the rotating rod (17) is rotatably connected to the inside of the cleaning tank (2), and a number of stirring rods (18) are symmetrically fixedly connected to the outside of the rotating rod (17).
5. The apparatus for washing aluminum film printing processing according to claim 4, characterized in that: A belt roller 1 is sleeved on the outer side of the output shaft of the rotary motor (16), and a transmission belt (20) is sleeved on the outer side of the belt roller 1. A belt roller 2 (21) is sleeved on the end of the transmission belt (20) away from the belt roller 1. A connecting rod is fixedly connected to the inner side of the belt roller 2 (21). One end of the connecting rod passes through the aluminum washing machine (1) and is fixedly connected to the rotating rod (17) on the other side.
6. The apparatus for washing aluminum film printing processing according to claim 4, characterized in that: The stirring rod (18) has several stirring heads (19) symmetrically fixedly connected to its outer side, and the stirring heads (19) are configured in a funnel shape.
Citation Information
Patent Citations
Novel aluminum washing machine for aluminized film
CN203498470U