Automatic feeding device of aluminum electrolysis crown block

By designing an automatic feeding device for aluminum electrolysis overhead cranes, the problems of powder blockage and uneven dispersion were solved, achieving automatic unblocking and uniform feeding, thereby improving production efficiency and electrolyte quantity.

CN224133219UActive Publication Date: 2026-04-17YUNNAN WENSHAN ALUMINUM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUNNAN WENSHAN ALUMINUM CO LTD
Filing Date
2025-05-23
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing aluminum electrolysis overhead cranes are prone to clogging when there is a large amount of powder, leading to difficulties in feeding, high labor intensity, uneven electrolyte levels, and affecting production efficiency and quality.

Method used

An automatic feeding device for an aluminum electrolysis overhead crane was designed, including a storage tank, a feeding pipe, a discharge tank, and a rotary opening and closing mechanism. The feeding is controlled by a solenoid valve, and combined with a stirring plate and a material agitator, the automatic unblocking and uniform dispersion of materials are achieved.

Benefits of technology

This avoids material blockage, increases feeding speed and electrolyte volume, reduces manual intervention, and achieves uniform dispersion of materials in the electrolytic cell.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic feeding device of an aluminum electrolysis crown block, and relates to the technical field of aluminum electrolysis production equipment. The automatic feeding device of the aluminum electrolysis crown block comprises a mounting frame, a storage barrel and a discharging barrel are arranged on the mounting frame, the discharging barrel is located below the storage barrel, a discharging pipe is arranged between the storage barrel and the discharging barrel, an electromagnetic valve is arranged at an inlet of the discharging pipe, a discharging mechanism is arranged at an outlet of the storage barrel, and the electromagnetic valve is connected with the discharging mechanism. A plurality of evenly-distributed discharging holes are formed in the bottom end of the discharging barrel, and rotary opening and closing mechanisms are arranged at the bottom ends of the discharging holes. According to the automatic feeding device, material blockage can be avoided, meanwhile, materials can be uniformly dispersed in the electrolytic bath, and the discharging speed and the electrolysis quality are improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of aluminum electrolysis production equipment, and more specifically, to an automatic feeding device for an aluminum electrolysis overhead crane. Background Technology

[0002] Aluminum electrolysis is the process of obtaining aluminum through electrolysis. Modern industrial aluminum electrolysis production uses the cryolite-alumina molten salt electrolysis method. Molten cryolite is used as the solvent, alumina as the solute, carbonaceous material as the anode, and molten aluminum as the cathode. After a strong direct current is applied, an electrochemical reaction, or electrolysis, occurs at the two electrodes in the electrolytic cell at 950℃-970℃. During the production of electrolytic aluminum, it is necessary to feed materials into the electrolytic cell, and this process can be accomplished by an overhead crane.

[0003] In existing technologies, bucket elevators typically transport materials to a silo for storage. When anode material is needed, electrolysis personnel operate an overhead crane to the silo's discharge port, then operate the control box to open the silo's discharge valve and add the material into the crane's hopper. Finally, the crane pumps the material into the electrolytic cell's anode. However, the overhead crane's feeding device has poor flowability when there is a large amount of powder, leading to blockages and preventing material from being discharged. This requires manual intervention to clear the blockage, resulting in high labor intensity, high risk, and low work efficiency, hindering the anode sealing process in the electrolysis workshop. Furthermore, because the raw materials are added only once, they tend to accumulate in the electrolytic cell, failing to disperse evenly and affecting the electrolyte level. Utility Model Content

[0004] The purpose of this invention is to provide an automatic feeding device for an aluminum electrolysis overhead crane, which can prevent material blockage and allow the material to be evenly dispersed in the electrolysis cell, thereby improving the feeding speed and electrolyte quantity.

[0005] This utility model is achieved through the following technical solution:

[0006] An automatic feeding device for an aluminum electrolysis overhead crane includes a mounting frame on which a storage bin and a discharge bin are mounted. The discharge bin is located below the storage bin. A discharge pipe is provided between the storage bin and the discharge bin. A solenoid valve is provided at the inlet of the discharge pipe. A discharge mechanism is provided at the outlet of the storage bin. A plurality of evenly distributed discharge holes are provided at the bottom of the discharge bin. A rotary opening and closing mechanism is provided at the bottom of each discharge hole.

[0007] Furthermore, the feeding mechanism includes a rotating rod, on which a first stirring plate and a second stirring plate are mounted, and one end of the rotating rod extends out of the storage bin and is connected to a first motor.

[0008] Furthermore, the first and second stirring plates are fixed in a cross-shaped structure.

[0009] Furthermore, the rotating opening and closing mechanism includes a rotating plate, which is connected to the feeding hopper via a rotating shaft. A second motor is connected to the bottom end of the rotating shaft. Multiple connecting plates are evenly distributed around the outer periphery of the rotating plate. A baffle is provided at the end of the connecting plate away from the rotating plate, and the baffle is used to open and close the feeding hole.

[0010] Furthermore, a material deflector is provided inside the material discharge hopper, and the material deflector is fixedly connected to the rotating shaft.

[0011] Furthermore, the material slurry component includes a rotating column, which is fixedly connected to the rotating shaft, and a plurality of material slurries are provided on the rotating column.

[0012] Furthermore, a vibration motor is installed on the outside of the feeding pipe.

[0013] Furthermore, an electromagnetic flow meter is installed at the connection between the feeding pipe and the discharge bucket.

[0014] The technical solution of this utility model has at least the following advantages and beneficial effects:

[0015] This invention utilizes a storage tank, a feeding mechanism, a feeding pipe, and a discharge tank in conjunction. The feeding mechanism clears the material at the outlet of the storage tank, allowing it to flow through the feeding pipe into the discharge tank. This prevents material blockage during feeding, eliminates the need for manual clearing, and increases feeding speed. A solenoid valve controls the opening and closing of the feeding pipe, thereby controlling the amount of material entering the discharge tank and facilitating adjustments to the amount of material added to the electrolytic cell. The feeding hole and rotating opening / closing mechanism work together to allow material in the discharge tank to enter the electrolytic cell through the feeding hole, simultaneously achieving uniform dispersion of the material within the electrolytic cell and increasing electrolyte levels. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the automatic feeding device for the aluminum electrolysis crane provided in Embodiment 1 of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the feeding bucket provided in Embodiment 1 of this utility model;

[0019] Figure 3 This is another structural schematic diagram of the automatic feeding device for the aluminum electrolysis crane provided in Embodiment 1 of this utility model.

[0020] Icons: 1- Mounting bracket, 2- Storage tank, 3- Discharge tank, 4- Discharge pipe, 5- Rotating rod, 6- First stirring plate, 7- Second stirring plate, 8- First motor, 9- Discharge hole, 10- Rotating column, 11- Agitating slurry, 12- Second motor, 13- Rotating plate, 14- Connecting plate, 15- Baffle, 16- Vibration motor, 17- Electromagnetic flow meter. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0023] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0024] In the description of this utility model, it should be noted that if terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0025] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Example 1

[0027] like Figures 1-3 As shown, this embodiment provides an automatic feeding device for an aluminum electrolysis overhead crane, including a mounting frame 1. A storage tank 2 and a discharge tank 3 are provided on the mounting frame 1. The discharge tank 3 is located below the storage tank 2. A discharge pipe 4 is provided between the storage tank 2 and the discharge tank 3. A solenoid valve is provided at the inlet of the discharge pipe 4. A discharge mechanism is provided at the outlet of the storage tank 2. A plurality of evenly distributed discharge holes 9 are opened at the bottom of the discharge tank 3. A rotary opening and closing mechanism is provided at the bottom of the discharge holes 9.

[0028] The feeding mechanism clears the material at the outlet of the storage tank 2, allowing it to enter the discharge tank 3 through the feeding pipe 4, thus preventing material blockage during the feeding process, eliminating the need for manual clearing, and increasing the feeding speed. The solenoid valve controls the opening and closing of the feeding pipe 4, thereby controlling the amount of material entering the discharge tank 3, facilitating adjustments to the amount of material added to the electrolytic cell. The rotating opening and closing mechanism allows the material in the discharge tank 3 to enter the electrolytic cell through the feeding hole 9, simultaneously achieving uniform dispersion of the material within the electrolytic cell and increasing the electrolyte content.

[0029] In this embodiment, the feeding mechanism includes a rotating rod 5, on which a first stirring plate 6 and a second stirring plate 7 are mounted. One end of the rotating rod 5 extends out of the storage tank 2 and is connected to a first motor 8.

[0030] In this embodiment, the first stirring plate 6 and the second stirring plate 7 are fixed in a cross structure. The cross structure can accelerate the material flow of the first stirring plate 6 and the second stirring plate 7, further improving the material feeding efficiency.

[0031] In this embodiment, the rotating opening and closing mechanism includes a rotating plate 13, which is connected to the feeding barrel 3 via a rotating shaft. A second motor 12 is connected to the bottom end of the rotating shaft. Multiple connecting plates 14 are evenly distributed on the outer periphery of the rotating plate 13. A baffle 15 is provided at the end of the connecting plate 14 away from the rotating plate 13. The baffle 15 is used to open and close the feeding hole 9.

[0032] In this embodiment, a material agitator is provided inside the discharge hopper 3, and the material agitator is fixedly connected to the rotating shaft. The material agitator can stir the material inside the discharge hopper 3, and when the baffle 15 opens the discharge hole 9, it can accelerate the discharge of the material from the discharge hole 9 in the discharge hopper 3.

[0033] In this embodiment, the material slurry component includes a rotating column 10, which is fixedly connected to the rotating shaft, and a plurality of material slurries 11 are provided on the rotating column 10.

[0034] In this embodiment, a vibration motor 16 is provided on the outside of the feeding pipe 4. The vibration motor 16 can clear the material in the feeding pipe 4 and prevent the feeding pipe 4 from becoming blocked.

[0035] In this embodiment, an electromagnetic flow meter 17 is installed at the connection between the feed pipe 4 and the discharge bucket 3. The electromagnetic flow meter 17 can monitor the amount of material in the discharge bucket 3, thereby realizing the quantitative addition of material.

[0036] The working principle of an automatic feeding device for an aluminum electrolysis overhead crane is as follows: The entire automatic feeding device is installed on the overhead crane via a mounting frame 1, and automatic feeding can be performed as the overhead crane moves. A first motor 8 drives a rotating rod 5 to rotate, causing the first stirring plate 6 and the second stirring plate 7 to rotate, opening the solenoid valve, allowing the material in the storage tank 2 to enter the discharge tank 3 along the discharge pipe 4. A second motor 12 drives a rotating shaft to rotate, causing the rotating plate 13 to rotate, synchronously driving the connecting plate 14 and the baffle 15 to rotate, opening the discharge hole 9, allowing the material to enter the electrolytic cell from the discharge hole 9; simultaneously, the rotating column 10 drives the agitator 11 to rotate, the agitator 11 agitates the material in the discharge tank 3, accelerating the material discharge from the discharge hole 9, thus achieving automatic feeding.

[0037] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automatic feeding device for an aluminum electrolysis crane, characterized in that: The device includes a mounting frame, on which a storage bin and a discharge bin are mounted. The discharge bin is located below the storage bin. A discharge pipe is provided between the storage bin and the discharge bin. A solenoid valve is provided at the inlet of the discharge pipe. A discharge mechanism is provided at the outlet of the storage bin. Several evenly distributed discharge holes are provided at the bottom of the discharge bin. A rotating opening and closing mechanism is provided at the bottom of each discharge hole.

2. The automatic feeding device of the aluminum electrolysis crab according to claim 1, characterized in that, The feeding mechanism includes a rotating rod, on which a first stirring plate and a second stirring plate are mounted. One end of the rotating rod extends out of the storage bin and is connected to a first motor.

3. The automatic feeding device of the aluminum electrolysis crab according to claim 2, characterized in that, The first and second stirring plates are fixed in a cross-shaped structure.

4. The automatic feeding device of the aluminum electrolysis crab according to claim 1, characterized in that, The rotating opening and closing mechanism includes a rotating plate, which is connected to the feeding hopper via a rotating shaft. A second motor is connected to the bottom end of the rotating shaft. Multiple connecting plates are evenly distributed on the outer periphery of the rotating plate. A baffle is provided at the end of the connecting plate away from the rotating plate. The baffle is used to open and close the feeding hole.

5. The automatic feeding device of the aluminum electrolysis crab according to claim 4, characterized in that, The material discharge hopper is equipped with a material deflector, which is fixedly connected to the rotating shaft.

6. The automatic feeding device of the aluminum electrolysis crab according to claim 5, characterized in that, The material slurry component includes a rotating column, which is fixedly connected to the rotating shaft, and a plurality of material slurries are provided on the rotating column.

7. The automatic feeding device of the aluminum electrolysis crab according to claim 1, characterized in that, A vibration motor is installed on the outside of the feeding pipe.

8. The automatic feeding device of the aluminum electrolysis crab according to claim 1, characterized in that, An electromagnetic flow meter is installed at the connection between the feed pipe and the discharge bucket.