Dye liquor recovery mechanism for energy-saving dyeing and finishing process
By combining the synergistic action of the pressure roller, filter screen, and scraping mechanism with the stirring rod of the mixing tank, the problem of low dye liquor recovery efficiency and unstable performance in traditional textile dyeing and finishing processes has been solved, realizing efficient and energy-saving dye liquor recovery and recycling, reducing production costs and environmental pollution.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG TAROKO WEAVING & DYEING IND
- Filing Date
- 2025-05-21
- Publication Date
- 2026-04-17
AI Technical Summary
In traditional textile dyeing and finishing processes, a large amount of dye liquor is used, resulting in a large amount of residual dye liquor. Direct discharge of this residual dye liquor leads to resource waste and environmental pollution. Existing recycling devices have low recycling efficiency, incomplete impurity separation, and lack effective stirring and mixing functions, resulting in unstable performance of the recycled dye liquor and difficulty in recycling.
A dye liquor recovery box including a pressure roller, a filter screen, and a scraping mechanism was designed. Combined with a mixing tank and a stirring rod, it achieves efficient extrusion, filtration, and uniform mixing of the dye liquor. The pressure roller extrudes the dye liquor, the filter screen intercepts impurities, the scraping mechanism collects impurities, and the mixing tank performs uniform mixing to ensure stable dye liquor quality.
It improves the dye liquor recovery rate, reduces resource waste and pollution, achieves stable recycling of dye liquor, reduces production costs, and meets the requirements of green manufacturing.
Smart Images
Figure CN224133380U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of dye liquor technology in dyeing and finishing processes, and relates to a dye liquor recovery mechanism for energy-saving dyeing and finishing processes. Background Technology
[0002] Dye liquor is a key medium in textile dyeing and finishing processes. It is mainly composed of dyes, auxiliaries and water, and is used to color or chemically treat fibers, yarns or fabrics. Its composition and properties directly affect the dyeing effect, color fastness and environmental friendliness.
[0003] In traditional textile dyeing and finishing processes, a large amount of dye liquor is used, and a large amount of residual dye liquor is generated during the production process. This dye liquor usually contains unutilized dyes, auxiliaries, and other chemical substances. If directly discharged, it will not only waste resources but also cause serious environmental pollution. At present, some dyeing and finishing enterprises use simple filtration or sedimentation methods to recover dye liquor, but there are problems such as low recovery efficiency and incomplete separation of impurities. In addition, existing dye liquor recovery devices often lack effective stirring and mixing functions, resulting in unstable performance of the recovered dye liquor, which is difficult to directly reuse in production. Therefore, it is urgent to develop an efficient and energy-saving dye liquor recovery mechanism to realize the recycling of dye liquor, reduce production costs, and reduce environmental pollution. Utility Model Content
[0004] The technical problem this invention aims to solve is that in traditional textile dyeing and finishing processes, a large amount of dye liquor is used, and a large amount of residual dye liquor is generated during the production process. This dye liquor usually contains underutilized dyes, auxiliaries, and other chemical substances. If directly discharged, it will not only waste resources but also cause serious environmental pollution. Currently, some dyeing and finishing enterprises use simple filtration or sedimentation methods to recover dye liquor, but there are problems such as low recovery efficiency and incomplete separation of impurities. In addition, existing dye liquor recovery devices often lack effective stirring and mixing functions, resulting in unstable performance of the recovered dye liquor, making it difficult to directly reuse it in production. Therefore, it is urgent to develop an efficient and energy-saving dye liquor recovery mechanism to realize the recycling of dye liquor, reduce production costs, and reduce environmental pollution.
[0005] The present invention discloses a dye liquor recovery mechanism for an energy-saving dyeing and finishing process, comprising a recovery box. A pressure roller A is movably connected to one side of the inner cavity of the recovery box via a bearing. A pressure roller B is movably connected to the upper part of the middle of the inner cavity of the recovery box via a bearing. A pressure roller C is movably connected to the other side of the inner cavity of the recovery box via a bearing. A filter screen is fixedly connected to the inner cavity of the recovery box. The filter screen is inclined. A scraping mechanism is fixedly connected to the upper part of the recovery box. A circulation mechanism is provided on one side of the recovery box.
[0006] The scraping mechanism includes a support frame, a drive electric cylinder is fixedly connected to the upper part of the support frame, the output shaft of the drive electric cylinder passes through the support frame, a pressure plate is fixedly connected to the output shaft of the drive electric cylinder, and scraper heads are fixedly connected to both sides of the lower part of the pressure plate.
[0007] The recycling mechanism includes an L-shaped pipe connected to one side of the recycling bin, a water pump connected to the rear side of the L-shaped pipe, a conveying pipe connected to the upper part of the water pump, and a mixing tank installed at the lower part of the conveying pipe.
[0008] A drive motor A is fixedly connected to the upper part of the mixing tank. The output shaft of the drive motor A passes through the mixing tank. A stirring rod is fixedly connected to the output shaft of the drive motor A through a coupling. Mixing blades are fixedly connected to the surface of the stirring rod. Connecting rods are fixedly connected to the front and rear sides of the stirring rod, respectively. Cleaning plates are fixedly connected to the opposite sides of each connecting rod. Each cleaning plate is in movable contact with the inner wall of the mixing tank.
[0009] The rear side of the mixing tank is connected to an output pipe, and a solenoid valve is fixedly connected to the surface of the output pipe.
[0010] Connecting frames are fixedly connected to the front and rear sides of one side of the recycling bin. Collection wheels are movably connected between opposite sides of each connecting frame via a rotating joint. A drive motor B is fixedly connected to the rear side of one of the connecting frames. The output shaft of the drive motor B is fixedly connected to the collection wheel. A groove is provided on one side of the recycling bin near the filter screen. A pull-out frame is provided on the side of the recycling bin near the groove. The pull-out frame is located below the filter screen and is used to collect filtered impurities. A pull plate is slidably connected to the inner cavity of the pull-out frame.
[0011] Compared with the prior art, the beneficial effects of this utility model are: it provides a dye liquor recovery mechanism for an energy-saving dyeing and finishing process, which achieves efficient extrusion, filtration and collection of dye liquor through the synergistic action of pressure rollers, filter screens and scraping mechanism. At the same time, the dye liquor is uniformly stirred by the mixing tank in the recovery mechanism to ensure the quality stability of the recovered dye liquor, which can significantly improve the dye liquor recovery rate, reduce resource waste and pollution emissions, and meet the requirements of green manufacturing and sustainable development. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This is a top view schematic diagram of the overall structure of this utility model.
[0014] Figure 3 This is a cross-sectional structural diagram of the present invention.
[0015] Figure 4 This is a top view of the recycling bin in this utility model.
[0016] Figure 5 This is a schematic diagram of the mixing tank structure in this utility model.
[0017] Figure 6 This is a schematic diagram of the stirring rod structure in this utility model.
[0018] In the diagram: 1. Recycling bin; 2. Pressure roller A; 3. Pressure roller B; 4. Pressure roller C; 5. Filter screen; 6. Scraping mechanism; 7. Circulation mechanism; 61. Support frame; 62. Drive cylinder; 63. Pressure plate; 64. Scraper head; 71. L-shaped pipe; 72. Water pump; 73. Conveying pipe; 74. Mixing tank; 75. Drive motor A; 76. Stirring rod; 77. Mixing blade; 78. Connecting rod; 79. Cleaning plate; 710. Output pipe; 711. Solenoid valve; 8. Connecting frame; 9. Collection wheel; 10. Drive motor B; 11. Pull-out frame; 12. Pull plate. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0020] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0022] Example 1
[0023] like Figures 1-4As shown, the device includes a recycling bin 1. A pressure roller A2 is movably connected to one side of the inner cavity of the recycling bin 1 via a bearing. A pressure roller B3 is movably connected to the upper part of the middle of the inner cavity of the recycling bin 1 via a bearing. A pressure roller C4 is movably connected to the other side of the inner cavity of the recycling bin 1 via a bearing. A filter screen 5 is fixedly connected to the inner cavity of the recycling bin 1. The filter screen 5 is inclined. A scraping mechanism 6 is fixedly connected to the upper part of the recycling bin 1. A circulation mechanism 7 is provided on one side of the recycling bin 1. The front and rear sides of one side of the recycling bin 1 are respectively fixedly connected to… There is a connecting frame 8, and a collection wheel 9 is movably connected between opposite sides of each connecting frame 8 via a rotating joint. A drive motor B10 is fixedly connected to the rear side of one of the connecting frames 8. The output shaft of the drive motor B10 is fixedly connected to the collection wheel 9. A groove is opened on one side of the recycling box 1 near the filter screen 5. A pull-out frame 11 is provided on the side of the recycling box 1 near the groove. The pull-out frame 11 is located below the filter screen 5 and is used to collect filtered impurities. A pull plate 12 is slidably connected to the inner cavity of the pull-out frame 11.
[0024] The scraping mechanism 6 includes a support frame 61, with a drive cylinder 62 fixedly connected to the upper part of the support frame 61. The output shaft of the drive cylinder 62 passes through the support frame 61, and a pressure plate 63 is fixedly connected to the output shaft of the drive cylinder 62. Scraper heads 64 are fixedly connected to both sides of the lower part of the pressure plate 63. The dyed and finished fabric enters the recycling box 1 and passes through pressure rollers A2, B3, and C4 in sequence. One end of the fabric is wound around the collection wheel 9, which drives the drive motor B10. The drive motor B10 drives the collection wheel 9 to rotate, and the fabric passing through pressure rollers A2, B3, and C4 is squeezed, causing the fabric to... The residual dye liquor is fully squeezed out, and the squeezed-out dye liquor drips onto the inclined filter screen 5. The filter screen 5 can intercept solid particles such as fibers and impurities, thus initially purifying the dye liquor. The filtered dye liquor flows into the bottom of the recovery box 1 along the inclined filter screen 5, while the filtered impurities are trapped on the filter screen 5 and can be cleaned periodically by the pull-out frame 11. The output shaft of the drive cylinder 62 drives the pressure plate 63 and the scraper head 64 to move up and down, scraping the liquid off the moving fabric. By using the above structure in combination, the efficiency of dye liquor recovery is improved. The pull-out frame 11 can be pulled out along the groove to facilitate cleaning the impurities trapped by the filter screen 5 and maintain filtration efficiency.
[0025] Example 2
[0026] like Figures 5-6 As shown, the circulation mechanism 7 includes an L-shaped pipe 71, which is connected to one side of the recycling box 1. A water pump 72 is connected to the rear side of the L-shaped pipe 71. A conveying pipe 73 is connected to the upper part of the water pump 72. A mixing tank 74 is provided at the lower part of the conveying pipe 73.
[0027] A drive motor A75 is fixedly connected to the upper part of the mixing tank 74. The output shaft of the drive motor A75 passes through the mixing tank 74. A stirring rod 76 is fixedly connected to the output shaft of the drive motor A75 through a coupling. Mixing blades 77 are fixedly connected to the surface of the stirring rod 76. Connecting rods 78 are fixedly connected to the front and rear sides of the stirring rod 76, respectively. Cleaning plates 79 are fixedly connected to the opposite side of each connecting rod 78. Each cleaning plate 79 is in movable contact with the inner wall of the mixing tank 74.
[0028] The rear side of the mixing tank 74 is connected to an output pipe 710. A solenoid valve 711 is fixedly connected to the surface of the output pipe 710. Dye liquor falling into the bottom of the recovery tank 1 is pumped by a water pump 72, which drives an L-shaped pipe 71 to extract the dye liquor from inside the recovery tank 1 and transport it to a conveying pipe 73. The conveying pipe 73 then transports the dye liquor into the mixing tank 74. Workers add an appropriate amount of raw materials into the mixing tank 74 through a vertical pipe installed on the mixing tank, and drive a drive motor B10. The output shaft of the drive motor B10 drives a coupling to drive the agitator. When the stirring rod 76 rotates, it drives the fixedly connected mixing blade 77 to rotate. The mixing blade 77 stirs the raw materials and the recycled dye liquor, so that the dye liquor can be recycled and reused. The stirring of the dye liquor makes its composition uniform. When the stirring rod 76 rotates, it can simultaneously drive the connecting rod 78 set on the surface to rotate, and the connecting rod 78 drives the cleaning plate 79 to rotate to scrape off the dye liquor adhering to the inner wall of the mixing tank, preventing the dye liquor from depositing and scaling. The uniformly mixed dye liquor can be discharged through the output pipe 710. The solenoid valve 711 controls the discharge volume, so that the dye liquor can be directly reused in the dyeing and finishing process, realizing recycling.
[0029] The descriptions of the orientation and relative positional relationships of the structure in this utility model, such as descriptions of front, back, left, right, up, and down, do not constitute a limitation on this utility model, but are merely for the convenience of description.
Claims
1. A dye liquor recovery mechanism for energy efficient dyeing and finishing process, characterized in that: The system includes a recycling bin (1), with a pressure roller A (2) movably connected to one side of the inner cavity of the recycling bin (1) via a bearing, a pressure roller B (3) movably connected to the upper part of the middle of the inner cavity of the recycling bin (1) via a bearing, a pressure roller C (4) movably connected to the other side of the inner cavity of the recycling bin (1) via a bearing, a filter screen (5) fixedly connected to the inner cavity of the recycling bin (1), the filter screen (5) being inclined, a scraping mechanism (6) fixedly connected to the upper part of the recycling bin (1), and a circulation mechanism (7) provided on one side of the recycling bin (1).
2. An energy efficient dyeing and finishing process dye liquor recovery mechanism as claimed in claim 1 wherein: The scraping mechanism (6) includes a support frame (61), a drive cylinder (62) is fixedly connected to the upper part of the support frame (61), the output shaft of the drive cylinder (62) passes through the support frame (61), a pressure plate (63) is fixedly connected to the output shaft of the drive cylinder (62), and scraper heads (64) are fixedly connected to both sides of the lower part of the pressure plate (63).
3. The dye liquor recovery mechanism for an energy-saving dyeing and finishing process according to claim 2, characterized in that: The circulation mechanism (7) includes an L-shaped pipe (71), which is connected to one side of the recycling box (1). A water pump (72) is connected to the rear side of the L-shaped pipe (71). A conveying pipe (73) is connected to the upper part of the water pump (72), and a mixing tank (74) is provided at the lower part of the conveying pipe (73).
4. An energy efficient dyeing and finishing process dye liquor recovery mechanism as claimed in claim 3, wherein: A drive motor A (75) is fixedly connected to the upper part of the mixing tank (74). The output shaft of the drive motor A (75) passes through the mixing tank (74). A stirring rod (76) is fixedly connected to the output shaft of the drive motor A (75) via a coupling. A mixing blade (77) is fixedly connected to the surface of the stirring rod (76). A connecting rod (78) is fixedly connected to the front and rear sides of the stirring rod (76). A cleaning plate (79) is fixedly connected to the opposite side of each connecting rod (78). Each cleaning plate (79) is in contact with the inner wall of the mixing tank (74).
5. An energy efficient dyeing and finishing process dye liquor recovery mechanism as claimed in claim 4, wherein: The rear side of the mixing tank (74) is connected to an output pipe (710), and a solenoid valve (711) is fixedly connected to the surface of the output pipe (710).
6. The dye liquor recovery mechanism for an energy-saving dyeing and finishing process according to claim 1, characterized in that: The recycling bin (1) has connecting frames (8) fixedly connected to the front and back sides of one side. The opposite sides of each connecting frame (8) are connected to a collection wheel (9) via a rotating joint. A drive motor B (10) is fixedly connected to the rear side of one of the connecting frames (8). The output shaft of the drive motor B (10) is fixedly connected to the collection wheel (9). A groove is provided on one side of the recycling bin (1) near the filter screen (5). A pull-out frame (11) is provided on the side of the recycling bin (1) near the groove. The pull-out frame (11) is located below the filter screen (5) and is used to collect filtered impurities. A pull plate (12) is slidably connected to the inner cavity of the pull-out frame (11).