Earthenware brick curtain wall system
By using randomly arranged ceramic brick modules and steel reinforcement in the ceramic brick curtain wall system, combined with the design of filling ceramic bricks, the problem of low construction efficiency was solved, and a construction effect of uniform and beautiful ceramic brick color was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN FANGDA DECORATION ENG
- Filing Date
- 2025-04-11
- Publication Date
- 2026-04-17
AI Technical Summary
The existing terracotta brick curtain wall system has low construction efficiency. Workers randomly arrange the colors of the terracotta bricks, resulting in adjacent terracotta bricks having the same color, which makes it difficult to make adjustments later.
The ceramic brick module consists of multiple ceramic bricks randomly arranged horizontally. The random arrangement is pre-arranged using an Excel spreadsheet, fixed with vertical steel bars, and staggered according to a preset length. Filler ceramic bricks are used to fill the gaps at the ends of the module to achieve a flush ceramic brick module.
It improves the efficiency of terracotta brick curtain wall construction, ensures that the colors of the terracotta bricks are randomly arranged in a uniform and aesthetically pleasing manner, reduces the amount of work required for later adjustments, and meets the requirements for the building's appearance.
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Figure CN224134004U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of curtain wall technology, and in particular to a ceramic brick curtain wall system. Background Technology
[0002] With the development of modern architecture and architects' pursuit of aesthetics, terracotta bricks, similar to brick walls, are increasingly being used in building curtain walls. Often, two or more colors are used and arranged in a specific proportion on the facade. However, during construction, the random arrangement by workers and the selection of different colored terracotta bricks can lead to adjacent terracotta bricks being the same color. This makes subsequent adjustments difficult and reduces construction efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a ceramic brick curtain wall system that addresses the technical problem of low construction efficiency in existing ceramic brick curtain wall systems.
[0004] To address the aforementioned problems, according to one aspect of this application, an embodiment of the present invention provides a ceramic brick curtain wall system. The ceramic brick curtain wall system includes vertical keels, angle steel, reinforcing bars, and ceramic brick modules. The angle steel is horizontally arranged on the vertical keels. The ceramic brick module includes multiple sets of ceramic brick modules arranged vertically. Each ceramic brick module includes multiple ceramic bricks randomly arranged horizontally. Each ceramic brick has multiple through holes. The reinforcing bars are sequentially inserted vertically into any through hole of the ceramic bricks in the multiple sets of ceramic brick modules, and the reinforcing bars are connected to the angle steel to fix the ceramic brick module.
[0005] The ceramic brick module contains multiple ceramic bricks of three colors, and multiple sets of ceramic brick modules are arranged in a staggered manner according to a preset length.
[0006] In some embodiments, the spacing between two horizontally adjacent ceramic bricks is c, the spacing between the middle of two adjacent through holes is c, the spacing between the middle and two ends of the two through holes at the beginning and end of the ceramic bricks is d, and the sum of d and 0.5b equals 0.5c.
[0007] The preset length is:
[0008] a = nc;
[0009] Where n = 0, 1, 2, ..., x-1, x is the number of through holes, and a is the preset length.
[0010] In some embodiments, the terracotta brick curtain wall system further includes filler terracotta bricks for filling the ends of the terracotta brick modules, so that multiple sets of terracotta brick modules are flush, wherein the length e of the filler terracotta bricks is:
[0011] e = ya;
[0012] Where y = 1, 2, 3, ..., x-1 degrees.
[0013] In some embodiments, two adjacent terracotta bricks along the horizontal direction are of different colors; and / or, two adjacent terracotta bricks along the vertical direction are of different colors.
[0014] In some embodiments, the terracotta brick curtain wall system includes multiple terracotta brick modules arranged horizontally and vertically, and the multiple terracotta brick modules are arranged symmetrically vertically, horizontally, and / or centrally.
[0015] In some implementations, the ratio of the three colors of ceramic bricks is m1:m2:m3; where m1>m2>m3.
[0016] Compared with the prior art, the ceramic brick curtain wall system of this utility model has at least the following beneficial effects:
[0017] This utility model discloses a ceramic brick curtain wall system. The ceramic brick module of the ceramic brick curtain wall system includes multiple ceramic bricks randomly arranged in the horizontal direction. Before the actual construction, the ceramic bricks are first randomly arranged to achieve the random arrangement of the three colors of ceramic bricks in the ceramic brick module. Then, multiple sets of the ceramic brick modules are staggered according to a preset length. During construction, workers carry out construction according to the generated drawings, which improves the efficiency of layout work while achieving the architectural appearance effect.
[0018] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 A schematic diagram of the structure of the ceramic brick curtain wall system provided in this embodiment of the utility model;
[0021] Figure 2 A transverse cross-sectional view of the ceramic brick curtain wall system provided in an embodiment of this utility model;
[0022] Figure 3 A schematic diagram of the arrangement of ceramic bricks in the ceramic brick curtain wall system provided in this embodiment of the utility model;
[0023] Figure 4A schematic diagram of the structure of the ceramic bricks in the ceramic brick curtain wall system provided in this embodiment of the utility model;
[0024] Figure 5 A schematic diagram of the structure of the terracotta brick filling in the terracotta brick curtain wall system provided in this embodiment of the utility model;
[0025] Figure 6 A schematic diagram of the arrangement of ceramic bricks provided in an embodiment of this utility model;
[0026] Figure 7 A schematic diagram showing the arrangement of ceramic bricks into 5 columns 1-10 according to an embodiment of this utility model;
[0027] Figure 8 The ceramic brick arrangement provided for the utility model embodiment is illustrated by X1, X2, X3, X4, and X5 representing a schematic diagram of 5 columns arranged from 1 to 10.
[0028] Figure 9 A schematic diagram showing the arrangement of ceramic bricks 1-5 randomly arranged into 10 columns according to an embodiment of this utility model;
[0029] Figure 10 The diagram shows the arrangement of ceramic bricks provided in this embodiment of the invention after replacing 10 columns 1-5 with X1, X2, X3, X4, and X5.
[0030] Explanation of reference numerals in the attached figures:
[0031] 1. Erect the keel;
[0032] 2. Angle steel;
[0033] 3. Reinforcing steel bars;
[0034] 4. Ceramic brick; 41. Through hole;
[0035] 5. Fill in the terracotta bricks. Detailed Implementation
[0036] To further illustrate the technical means and effects adopted by this utility model to achieve its intended purpose, the specific implementation methods, structures, features, and effects according to this utility model application are described in detail below with reference to the accompanying drawings and preferred embodiments. In the following description, different "an embodiment" or "an embodiment" do not necessarily refer to the same embodiment. Furthermore, specific features, structures, or characteristics in one or more embodiments can be combined in any suitable form.
[0037] In the description of this utility model, it should be clarified that the terms "first," "second," etc., in the specification, claims, and drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence; the terms "vertical," "lateral," "longitudinal," "front," "back," "left," "right," "up," "down," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this utility model, and do not mean that the device or element referred to must have a specific orientation or position, and therefore should not be construed as a limitation of this utility model.
[0038] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0039] Example 1
[0040] like Figure 1-10 As shown, this utility model embodiment provides a ceramic brick curtain wall system, which includes a vertical keel 1, an angle steel 2, a reinforcing bar 3, and ceramic brick modules. The angle steel 2 is horizontally arranged on the vertical keel 1. The ceramic brick module includes multiple sets of ceramic brick modules arranged vertically. Each ceramic brick module includes multiple ceramic bricks 4 randomly arranged horizontally. Each ceramic brick 4 has multiple through holes 41. The reinforcing bar 3 is sequentially inserted vertically into any through hole 41 of the ceramic bricks 4 in the multiple sets of ceramic brick modules, and the reinforcing bar 3 is connected to the angle steel 2 to fix the ceramic brick module.
[0041] The ceramic bricks 4 in the ceramic brick module include ceramic bricks 4 of three colors. Multiple sets of ceramic brick modules are arranged in a staggered manner according to a preset length. The ceramic bricks 4 in the ceramic brick module are randomly arranged in advance using an Excel spreadsheet.
[0042] In this embodiment, the ceramic brick module includes multiple ceramic bricks 4 arranged randomly in the horizontal direction. Before the actual construction, an Excel spreadsheet is used to pre-arrange the ceramic bricks 4 of the three colors in the ceramic brick module. Then, multiple sets of the ceramic brick modules are arranged in a staggered manner according to a preset length. During construction, workers carry out construction according to the generated drawings, which improves the efficiency of the layout work while achieving the architectural appearance effect.
[0043] In the specific arrangement, the numbers 1-10 are randomly arranged into 5 columns using the "=RANDBETWEEN(1,10)" command in the Excel spreadsheet; where 1-5, 6-9 and 10 correspond to three different colored ceramic tiles, and columns 4 and 5 are represented by X1, X2, X3, X4 and X5 respectively.
[0044] The Excel spreadsheet uses the "=RANDBETWEEN(1,5)" command to randomly arrange the numbers 1-5 into 10 columns, where 1-5 correspond to X1, X2, X3, X4, and X5 respectively.
[0045] The preset length 'a' of the vertically spaced ceramic bricks is randomly generated using the "=RANDBETWEEN(0, x-1)" command in an Excel spreadsheet, and the corresponding ceramic brick module is shifted to the right according to the generated preset length 'a'.
[0046] In some embodiments, the distance between two horizontally adjacent ceramic bricks 4 is b, the distance between the middle of two adjacent through holes 41 is c, and the distance between the middle and the two ends of the two through holes 41 at the beginning and end of the ceramic brick 4 is d, and the sum of d and 0.5b equals 0.5c.
[0047] The preset length is:
[0048] a = nc;
[0049] Where n = 0, 1, 2, ..., x-1, x is the number of through holes 41, and a is the preset length.
[0050] In this embodiment, the preset length is a = nc; where n = 0, 1, 2....., x-1. Using this method of staggered placement allows the reinforcing bars 3 to be sequentially inserted vertically into any through hole 41 of the ceramic bricks 4 of multiple sets of ceramic brick modules, avoiding the problem of the reinforcing bars 3 not being able to pass through and improving installation efficiency.
[0051] In some embodiments, the terracotta brick curtain wall system further includes filler terracotta bricks 5 for filling the ends of the terracotta brick modules, so that multiple sets of terracotta brick modules are flush, wherein the length e of the filler terracotta bricks 5 is:
[0052] e = ya;
[0053] Where y = 1, 2, 3, ..., x-1, and a is the preset length.
[0054] In order to make the two ends of the ceramic brick module flush, this embodiment uses a filling ceramic brick 5 to fill the gaps at both ends. The length e of the filling ceramic brick 5 is: e = ya; where y = 1, 2, 3, ... x-1. The filling ceramic brick 5 that meets this size can fill the gaps at both ends of the ceramic brick module, making the ceramic brick module beautiful and easy to modularly replicate, reducing the difficulty of arrangement.
[0055] In some embodiments, two adjacent terracotta bricks 4 along the horizontal direction are of different colors. This embodiment makes the random arrangement of three different colored terracotta bricks more uniform, improving the aesthetics of the curtain wall.
[0056] In some embodiments, two adjacent terracotta bricks 4 along the vertical direction are of different colors. This embodiment makes the random arrangement of three different colored terracotta bricks more uniform, improving the aesthetics of the curtain wall.
[0057] In some embodiments, the terracotta brick curtain wall system includes multiple terracotta brick modules arranged horizontally and vertically, and the multiple terracotta brick modules are arranged symmetrically vertically, horizontally, and / or centrally.
[0058] This embodiment reduces the workload of rearranging and improves the arrangement efficiency by arranging multiple ceramic brick modules horizontally and vertically, and by arranging the multiple ceramic brick modules symmetrically vertically, horizontally, and / or centrally.
[0059] In some implementations, the ratio of the three colors of ceramic tiles is m1:m2:m3; where m1>m2>m3, and the arrangement of the three colors of ceramic tiles in a certain proportion can meet the different needs of customers.
[0060] The terracotta bricks are arranged using the following steps:
[0061] The numbers 1-10 are randomly arranged into 5 columns using the "=RANDBETWEEN(1,10)" command in an Excel spreadsheet. Columns 1-5, 6-9, and 10 correspond to three different colors of ceramic bricks, and the 5 columns are represented by X1, X2, X3, X4, and X5, respectively.
[0062] The Excel spreadsheet uses the "=RANDBETWEEN(1,5)" command to randomly arrange the numbers 1-5 into 10 columns, where 1-5 correspond to X1, X2, X3, X4, and X5 respectively.
[0063] The preset length 'a' of the vertically spaced ceramic bricks 4 is randomly generated using the "=RANDBETWEEN(0, x-1)" command in an Excel spreadsheet, and the corresponding ceramic brick module is shifted to the right according to the generated preset length 'a'.
[0064] This embodiment uses an Excel spreadsheet to pre-arrange multiple ceramic bricks in the ceramic brick module randomly, which improves the efficiency of the arrangement work while achieving the desired architectural appearance.
[0065] Specifically, taking a terracotta brick 4 with a horizontal width of 500mm (490mm is the size of terracotta brick 4 + 10mm is the gap size between two adjacent terracotta bricks 4) as an example, the cross-section of the steel bars 3 is checked based on the 500mm spacing. To achieve a random arrangement effect, the gaps between the terracotta bricks 4 are arranged in a staggered manner of n*c between two adjacent layers (n is an integer, and c is 100mm as an example). The arrangement of the through holes 41 of the terracotta bricks is such that when the joints are staggered by 100mm, the steel bars can all pass through the through holes 41 of the terracotta bricks. First, consider the through holes 41 on both sides of the ceramic brick 4. When the upper and lower ceramic bricks 4 are staggered by 400mm, the overlapping part of the upper and lower ceramic bricks 4 is 490-400=90mm. Ideally, the reinforcing bar 3 should be 45mm away from the edge of the ceramic brick 4 to ensure that the minimum distance from the reinforcing bar 3 to the through holes 41 on both sides is the same when the staggered joint is 400mm. At the same time, the solid dimension from the through hole 41 to the edge of the ceramic brick 4 is set to 20mm (considering the success rate of the ceramic brick 4 firing process, it should not be too small). The distance from the steel bar 3 to the edge of the through hole 41 can be calculated as 45 - 20 - 4 (steel bar diameter 8 / 2) = 21 mm. Considering the placement of the through hole 41 in the center of the terracotta brick 4, since the staggered joint size of the terracotta brick 4 is 100 mm * N, the arrangement of the through hole 41 must be based on a 100 mm module. This ensures that when the terracotta brick 4 is staggered, the gaps through which the steel bar passes through the through hole 41 are consistent. Here, the through hole 41 is set to a length of 85 mm and a solid length of 15 mm, centered. Simultaneously, it is verified that when the terracotta brick 4 is staggered in whole hundreds, the steel bar 3, arranged in a 200 mm + 300 mm pattern (with whole hundreds and relatively uniform dimensions), can pass through the through hole 41. Furthermore, considering the processing deviation of the terracotta brick 4 material, a gap of at least 5 mm should be left between the steel bar 3 and the through hole 41.
[0066] When arranging the tiles in an Excel spreadsheet, use the "=RANDBETWEEN(1,10)" command to generate an integer between 1 and 10 in cell A1. Place the mouse cursor in the lower right corner of the first cell, hold down the left mouse button and drag down 200 rows to generate random numbers in batches. Copy column A to column O, press F9 to refresh, and then copy column A to column P. Repeat this operation to copy column A to columns Q, R, and S. For these 5 columns, assign numbers 1-5 to light-colored ceramic tiles, numbers 6-9 to medium-colored ceramic tiles, and number 10 to dark-colored ceramic tiles. Arrange the 5 columns of ceramic tiles and make them into blocks of size X1, X2, X3, X4, and X5 respectively.
[0067] Use the "=RANDBETWEEN(1,5)" command in Excel to generate an integer between (1,5) (including the boundary 1 and 5) in cell A1. Place the mouse cursor in the lower right corner of the first cell, hold down the left mouse button and generate random numbers in batches down 100 rows. Press F9 to refresh and copy column A to other columns. Repeat this operation to get multiple columns with 1-5 randomly arranged.
[0068] Use the "=RANDBETWEEN(0,4)" command in Excel to generate a random number between 0 and 4. At this time, x is 4. Then, shift each row of ceramic bricks 4 to the right by 0mm, 100mm, 200mm, 300mm, and 400mm according to the random value.
[0069] In some implementations, after randomly arranging 1-10 into 5 columns using the "=RANDBETWEEN(1,10)" command in an Excel spreadsheet, the method further includes using the "Remove Duplicates" command in the Excel spreadsheet to ensure that the 1-10 values in the 5 randomly arranged columns are not repeated.
[0070] This embodiment uses the "Remove Duplicates" command in the OPQRS column of the Excel spreadsheet to ensure that 1-10 items in blocks X1, X2, X3, X4, and X5 are unique, thus guaranteeing the randomness of the arrangement.
[0071] In some implementations, after randomly arranging 1-5 into 10 columns using the "=RANDBETWEEN(1,5)" command in an Excel spreadsheet, the following steps are also included:
[0072] Use the "Remove Duplicates" command in an Excel spreadsheet to randomly arrange columns 1-5 without repetition.
[0073] In this embodiment, the "Remove Duplicates" command in an Excel spreadsheet is used to ensure that the numbers 1-5 in the random arrangement are not repeated with adjacent numbers or other numbers, thus guaranteeing the randomness of the arrangement.
[0074] Finally, 100mm+400mm or 200mm+300mm (including the brick joint) leveling bricks 5 can be used to reposition and adjust the adjacent bricks with joints, so that the bricks are basically all arranged horizontally with staggered joints.
[0075] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the specific working processes of the devices, apparatuses, and units described above can be referred to the corresponding processes in the foregoing method embodiments, and will not be repeated here.
[0076] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A ceramic tile wall system, characterized in that, The ceramic brick curtain wall system includes vertical keel (1), angle steel (2), reinforcing steel (3) and ceramic brick modules. The angle steel (2) is horizontally arranged on the vertical keel (1). The ceramic brick module includes multiple sets of ceramic brick modules arranged vertically. The ceramic brick module includes multiple ceramic bricks (4) randomly arranged horizontally. The ceramic bricks (4) have multiple through holes (41). The reinforcing steel (3) is sequentially inserted vertically into any through hole (41) of the ceramic bricks (4) of the multiple sets of ceramic brick modules. The reinforcing steel (3) is connected to the angle steel (2) to fix the ceramic brick module. Among them, the ceramic bricks (4) in the ceramic brick module include ceramic bricks (4) of three colors, and the multiple sets of ceramic brick modules are arranged in a staggered manner according to a preset length.
2. The ceramic tile wall system according to claim 1, wherein, The distance between two adjacent ceramic bricks (4) is b, the distance between the middle of two adjacent through holes (41) is c, the distance between the middle and the two ends of the two through holes (41) at the beginning and end of the ceramic brick (4) is d, and the sum of d and 0.5b is equal to 0.5c; The preset length is: a = nc; Where n = 0, 1, 2, ..., x-1, x is the number of through holes (41), and a is the preset length.
3. The ceramic tile wall system according to claim 2, wherein, The terracotta brick curtain wall system also includes filler terracotta bricks (5) for filling both ends of the terracotta brick modules, so that multiple sets of terracotta brick modules are flush. The length e of the filler terracotta bricks (5) is: e = ya; Where y = 1, 2, 3, ..., x-1.
4. The tile wall system according to claim 1, wherein The two adjacent ceramic bricks (4) along the horizontal direction are different in color.
5. The ceramic brick curtain wall system according to claim 1, characterized in that, The colors of two adjacent ceramic bricks (4) along the vertical axis are different.
6. The tile wall system according to claim 1, wherein, The terracotta brick curtain wall system includes multiple terracotta brick modules, which are arranged horizontally and vertically, and are arranged symmetrically vertically, horizontally, and / or centrally.
7. The tile wall system according to claim 1, wherein The ratio of the three colors of ceramic bricks is m1:m2:m3; where m1>m2>m3.