Air tightness detection device for pressure container
By combining multi-camera visual measurement technology with a transparent sealing cover, the problem of locating tiny leaks in traditional detection methods has been solved, achieving efficient and low-cost pressure vessel airtightness testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG LULI MEDICINE CHEM EQUIP MFG INSTALLATION CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-04-17
AI Technical Summary
Traditional airtightness testing methods cannot quickly locate minute leaks, and infrared detection equipment is expensive, which affects the results of pressure vessel sealing tests.
Employing multi-camera visual measurement technology, a detection device consisting of a transparent sealing cover and a camera, combined with a booster pump and lighting, enables full-cavity observation of the pressure vessel and precise location of leak points.
It improves detection sensitivity and positioning accuracy, supports online detection, reduces costs, and achieves automated and efficient micro-leakage identification.
Smart Images

Figure CN224136793U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pressure vessel testing devices, and more specifically, to a pressure vessel airtightness testing device. Background Technology
[0002] Pressure vessels are widely used pressure-bearing equipment in the industrial field. Before use, personnel need to use detection devices to check for leaks in the vessel shell. Therefore, airtightness is a core indicator for ensuring safe operation. Traditional airtightness detection methods have the following technical limitations: technicians cannot quickly locate minute leaks manually, and the high cost of infrared detection equipment affects the test results of the pressure vessel's sealing performance. Utility Model Content
[0003] To overcome the shortcomings of existing technologies, this utility model provides a pressure vessel airtightness testing device.
[0004] This utility model is achieved through the following technical solution: a pressure vessel airtightness testing device, comprising a base and a pressure vessel to be tested, wherein a transparent sealing cover made of high-strength transparent material is fixedly installed on the top of the base, and its shape is adapted to the outer surface of the pressure vessel to be tested; the pressure vessel to be tested is placed inside the transparent sealing cover and liquid is filled between the pressure vessel to be tested and the transparent sealing cover; three columns are erected vertically at equal intervals around the outer perimeter of the transparent sealing cover, the three columns being spaced 120° apart with the transparent sealing cover as the center; a camera and a lighting lamp are fixedly installed on the middle of the three columns respectively; a booster pump is installed on the base for filling the pressure vessel to be tested with test gas; the outlet of the booster pump is connected to the inlet of the pressure vessel to be tested through a hose for filling the pressure vessel to be tested with test gas.
[0005] As a preferred option, the transparent sealing cover is made of tempered glass or polycarbonate with a thickness of 5-20mm.
[0006] As a preferred option, the camera is a wide-angle high-definition camera.
[0007] As a preferred option, the cameras on the pillars are all equipped with image processing modules and connected to a PC.
[0008] This utility model, by adopting the above technical solutions, has the following beneficial effects compared with the prior art: it achieves spatial coordinate positioning of the leak point through multi-camera visual measurement, which breaks through the detection sensitivity, can identify micro-leakage, improves positioning accuracy and detection efficiency, supports online detection, does not require disassembly of container auxiliary pipelines, and can expand image recognition function to realize automated detection.
[0009] Additional aspects and advantages of this invention will become apparent in the following description or may be learned by practice of this invention. Attached Figure Description
[0010] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0011] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0012] Figure 2 This is a top view of the structure of this utility model;
[0013] in, Figures 1 to 2 The correspondence between the reference numerals and components in the attached drawings is as follows:
[0014] 1. Base, 2. Pressure vessel under test, 3. Transparent sealing cover, 4. Column, 5. Camera, 6. Lighting, 7. Booster pump, 8. Hose, 9. Air inlet. Detailed Implementation
[0015] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0017] The following is combined Figures 1 to 2 The pressure vessel airtightness testing device of the present invention will be described in detail below.
[0018] like Figure 1 , Figure 2As shown, this utility model proposes a pressure vessel airtightness testing device, comprising a base 1 and a pressure vessel 2 to be tested. A transparent sealing cover 3, made of high-strength transparent material, is fixedly installed on the top of the base 1. The transparent sealing cover 3 is made of tempered glass or polycarbonate material with a thickness of 5-20mm. Its shape is adapted to the outer surface of the pressure vessel 2 to be tested. The pressure vessel 2 to be tested is placed inside the transparent sealing cover 3, and liquid is filled between the pressure vessel 2 and the transparent sealing cover 3. Three columns 4 are erected vertically at equal intervals around the transparent sealing cover 3, with an angle of 120° between the three columns 4 and the transparent sealing cover 3. A camera 5 and a lighting lamp 6 are fixedly installed in the middle of each of the three columns 4. A booster pump 7 is installed on the base 1 for filling the pressure vessel 2 with test gas. The outlet of the booster pump 7 is connected to the inlet 9 of the pressure vessel 2 through a hose 8 for filling the pressure vessel 2 with test gas. The camera 5 is a wide-angle high-definition camera. Each camera 5 on the column 4 is equipped with an image processing module and connected to a PC. The three cameras 5, positioned at 120° relative to each other, jointly observe the entire cavity of the pressure vessel 2 under test inside the transparent sealing cover 3.
[0019] Working process: The pressure vessel to be tested is placed inside a transparent sealing cover, which covers the outer surface of the vessel to be tested, forming an observation chamber; the operator can directly observe or use a camera to observe the location of bubble generation and accurately locate the leak point.
[0020] In the description of this utility model, the term "multiple" refers to two or more. Unless otherwise explicitly defined, the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The terms "connection," "installation," "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0021] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0022] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A pressure vessel air tightness detection device, comprising a base (1) and a pressure vessel to be measured (2), characterized in that The base (1) is fixedly installed with a transparent sealing cover (3) whose shape is adapted to the outer surface of the pressure container (2) being tested; the pressure container (2) being tested is placed inside the transparent sealing cover (3) and liquid is poured between the pressure container (2) being tested and the transparent sealing cover (3); three columns (4) are erected vertically at equal intervals around the transparent sealing cover (3); the three columns (4) are spaced 120° apart with the transparent sealing cover (3) as the center; a camera (5) and a lighting lamp (6) are fixedly installed on the three columns (4) respectively in the middle; a booster pump (7) is installed on the base (1); the outlet of the booster pump (7) is connected to the inlet (9) of the pressure container (2) being tested through a hose (8) for filling the pressure container (2) with test gas.
2. The pressure vessel air tightness detection device according to claim 1, characterized in that The transparent sealing cover (3) is made of tempered glass or polycarbonate and has a thickness of 5-20mm.
3. The pressure vessel air tightness detection device according to claim 1, characterized in that The camera (5) is a wide-angle high-definition camera (5).
4. The pressure vessel air tightness detection device according to claim 1, characterized in that The cameras (5) on the column (4) are all equipped with image processing modules and connected to the PC.