Pressure-adjustable terminal crimping machine
By introducing structures such as sliding columns, pads, and base plates into the terminal crimping machine, combined with adjusting rods and knobs, the problems of terminal jamming and constant pressure after crimping are solved, achieving adjustable pressure and convenient material removal, thus improving applicability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN JAPAN MACHINE KING CO LTD
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-17
AI Technical Summary
Existing terminal crimping machines are prone to deformation and jamming after crimping, making it difficult to remove the material. Furthermore, the fixed cylinder stroke results in constant pressure, which limits their applicability.
A structure including a sliding column, pad, base plate, baffle, guide rod, spring and lubrication mechanism is designed. The pressure is adjusted by adjusting rod and knob, and the pressure is adjustable by using the telescopic shaft of cylinder and threaded connection.
This technology enables adjustment of terminal crimping pressure while maintaining a fixed cylinder stroke, facilitating terminal ejection and improving applicability.
Smart Images

Figure CN224138497U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of terminal crimping machine technology, specifically to a terminal crimping machine with adjustable pressure. Background Technology
[0002] A terminal crimping machine is a device used to connect bare terminals to cables. It is an essential tool in the power industry for continuous crimping of conductors during basic line construction and line maintenance.
[0003] A search revealed a utility model patent with patent authorization announcement number CN114944582B, which discloses a terminal crimping machine, comprising: a crimping seat having a crimping cavity extending through in a straight direction, and a wire feeding port on the side wall of the crimping seat; a first crimping assembly including a first crimping connector and a first driving mechanism, the first crimping connector extending into the crimping cavity and being movable in the direction close to or away from the wire feeding port; and a second crimping assembly.
[0004] Existing terminal crimping machines are prone to deformation after crimping, which can cause them to get stuck on the machine and make it difficult to remove the material. In addition, the stroke of the cylinder used to provide the punching force is relatively fixed, so the pressure during terminal crimping is also relatively constant. This results in a lack of applicability for crimping different types of terminals. Utility Model Content
[0005] The purpose of this utility model is to provide a terminal crimping machine with adjustable pressure, which solves the problem that existing terminal crimping machines are prone to deformation after crimping, causing them to get stuck on the machine and making it difficult to remove the material. At the same time, it solves the problem that the stroke of the cylinder used to provide the punching pressure is relatively fixed, so the pressure during terminal crimping is also relatively constant, which results in insufficient applicability for crimping different types of terminals.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a pressure-adjustable terminal crimping machine, comprising a recessed seat, a sliding column slidably connected to the top of the recessed seat and extending through the recessed seat, a pad fixedly connected to the top of the sliding column, a lubrication mechanism provided on the outer side of the sliding column, a base plate fixedly connected to the bottom of the sliding column, the base plate slidably connected to the interior of the recessed seat, a bracket fixedly connected to the back of the recessed seat, a cylinder fixedly mounted on the top of the bracket, a telescopic shaft of the cylinder extending through the bracket and slidably connected to the bracket, an adjusting rod threadedly connected inside the telescopic shaft, a pressure strip mounted at the end of the adjusting rod via a bearing, and a knob fixedly connected to the body of the adjusting rod.
[0007] Preferably, the base plate has ball bearings on its side, and the ball bearings contact the inner wall of the recess. The ball bearings reduce the relative friction between the base plate and the recess.
[0008] Preferably, a baffle is fixedly connected inside the recessed seat, and a guide rod is fixedly connected to the bottom of the base plate. The guide rod passes through the baffle and is slidably connected to the baffle. A limit block is fixedly connected to the bottom of the guide rod and contacts the baffle. A spring is sleeved on the outer side of the guide rod. One end of the spring is fixedly connected to the baffle, and the other end of the spring is fixedly connected to the base plate. The baffle, guide rod, spring, and limit block provide guidance and limit the travel of the sliding column during lifting and lowering.
[0009] Preferably, a guide post is fixedly connected to the pressure strip, and the guide post passes through the bracket and is slidably connected to the bracket. The guide post guides the raising and lowering of the pressure strip.
[0010] Preferably, the lubrication mechanism includes a fixed ring fixedly connected to the sliding column body, a top pin fixedly connected to the upper end of the fixed ring, a hollow shell fixedly connected to the inner top of the recess, the sliding column slidably connected to the inner side of the hollow shell, a sponge block and an inclined block slidably connected inside the hollow shell, and the sponge block and the inclined block are in contact with each other, the top pin penetrates the hollow shell and is slidably connected to the hollow shell, and the top pin abuts against the inclined block. The lubrication mechanism provides lubrication for the sliding column, reducing wear during extension and retraction, and is suitable for continuous extension and retraction of the sliding column.
[0011] Preferably, the inner wall of the hollow shell is fixedly provided with an oil outlet hole, the position of which corresponds to both the sponge block and the sliding column. The oil outlet hole facilitates the discharge of lubricating oil from the sponge block.
[0012] Preferably, a guide block is fixedly connected to the inner wall of the hollow shell, and the guide block is slidably connected to the inclined block. A second spring is provided inside the inclined block, one end of which is fixedly connected to the guide block, and the other end of which is fixedly connected to the inner surface of the inclined block. The guide block and the second spring provide a telescopic guiding function for the inclined block.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model features an adjusting rod threadedly connected to the telescopic shaft of a cylinder. The adjusting rod has a knob and a pressure bar with a guide post at its end. Thus, with the cylinder's stroke fixed, the amount of extension and retraction within the telescopic shaft can be controlled by rotating the adjusting rod, thereby adjusting the terminal crimping pressure.
[0015] 2. This utility model provides elastic support for the pad by setting a pad supported by a sliding column inside the recess, and then setting a base plate, baffle, guide rod, spring and limiting block at the bottom of the sliding column. In this way, after the pressure strip and the recess are used to press the terminal, the pad will reset under the action of elastic force and pop the terminal out of the recess, which is convenient for material removal. Attached Figure Description
[0016] Figure 1 This is a perspective view of the overall structure of this utility model;
[0017] Figure 2 This utility model Figure 1 A partial structural diagram;
[0018] Figure 3 This utility model Figure 1 A front sectional view;
[0019] Figure 4 This utility model Figure 3 Enlarged view of point A.
[0020] In the diagram: 1. Recess; 2. Sliding column; 3. Pad; 4. Lubrication mechanism; 5. Base plate; 6. Ball bearing; 7. Baffle; 8. Guide rod; 9. Limiting block; 10. Spring 1; 11. Bracket; 12. Cylinder; 13. Adjusting rod; 14. Pressure strip; 15. Knob; 16. Guide column; 41. Fixing ring; 42. Top pin; 43. Hollow shell; 44. Sponge block; 45. Inclined block; 46. Guide block; 47. Spring 2; 48. Oil outlet. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-3An adjustable pressure terminal crimping machine includes a recess 1, a sliding column 2 slidably connected to the top of the recess 1 and extending through the recess 1, a pad 3 fixedly connected to the top of the sliding column 2, and a base plate 5 fixedly connected to the bottom of the sliding column 2. The base plate 5 is slidably connected to the interior of the recess 1, and a ball bearing 6 is provided on the side of the base plate 5, contacting the inner wall of the recess 1. The ball bearing 6 reduces the relative friction between the base plate 5 and the recess 1. A bracket 11 is fixedly connected to the back of the recess 1, and a cylinder 12 is fixedly mounted on the top of the bracket 11. The telescopic shaft of the cylinder 12 extends through the bracket 11 and is slidably connected to the bracket 11. An adjusting rod 13 is threadedly connected inside the telescopic shaft, and a pressure strip 14 is mounted on the end of the adjusting rod 13 via a bearing. A knob 15 is fixedly connected to the body of the adjusting rod 13, and a guide post 16 is fixedly connected to the pressure strip 14, extending through the bracket 11 and slidably connected to the bracket 11. The guide post 16 serves to guide the lifting and lowering of the pressure strip 14.
[0023] Please see Figure 3 A baffle 7 is fixedly connected inside the recessed seat 1, and a guide rod 8 is fixedly connected to the bottom of the base plate 5. The guide rod 8 passes through the baffle 7 and is slidably connected to the baffle 7. A limit block 9 is fixedly connected to the bottom of the guide rod 8 and contacts the baffle 7. A spring 10 is sleeved on the outside of the guide rod 8. One end of the spring 10 is fixedly connected to the baffle 7, and the other end of the spring 10 is fixedly connected to the base plate 5. Through the arrangement of the baffle 7, guide rod 8, spring 10, and limit block 9, the lifting and lowering of the sliding column 2 is guided and the stroke is limited.
[0024] Please see Figures 3-4A lubrication mechanism 4 is provided on the outer side of the sliding column 2. This mechanism lubricates the sliding column 2, reducing wear during extension and retraction, and is suitable for continuous extension and retraction of the sliding column 2. The lubrication mechanism 4 includes a fixing ring 41 fixedly connected to the column body of the sliding column 2. A top pin 42 is fixedly connected to the upper end of the fixing ring 41. A hollow shell 43 is fixedly connected to the top inner side of the recess 1. The sliding column 2 is slidably connected to the inner side of the hollow shell 43. A sponge block 44 and an inclined block 45 are slidably connected inside the hollow shell 43, and the sponge block 44 and the inclined block 45 are in contact with each other. The top pin 42 penetrates the hollow shell 43 and is slidably connected to it, abutting against the inclined block 45. An oil outlet hole 48 is fixedly opened on the inner wall of the hollow shell 43, and the position of the oil outlet hole 48 corresponds to both the sponge block 44 and the sliding column 2. The oil outlet hole 48 facilitates the discharge of lubricating oil from the sponge block 44. A guide block 46 is fixedly connected to the inner wall of the hollow shell 43. The guide block 46 is slidably connected to the inclined block 45. A second spring 47 is installed inside the inclined block 45. One end of the second spring 47 is fixedly connected to the guide block 46, and the other end of the second spring 47 is fixedly connected to the inner surface of the inclined block 45. The guide block 46 and the second spring 47 provide a telescopic guiding function for the inclined block 45.
[0025] The specific implementation process of this utility model is as follows: In use, after inserting the terminal sleeve into the end of the wire harness, both are placed into the recess 1. Then, the cylinder 12 pushes the pressure strip 14 downward. The pressure strip 14, together with the recess 1, presses the wire harness terminals together. At the same time, the pad 3 is forced downward and moves the sliding column 2 downward. The sliding column 2, through the base plate 5, moves the guide rod 8 downward and compresses the spring 10. When the cylinder 12 moves the pressure strip 14 upward, the pad 3 is reset under the action of the spring 10, and the wire harness terminal is ejected from the recess 1 for easy unloading. When column 2 moves upward and resets, the sliding column 2 drives the top pin 42 to be inserted into the hollow shell 43 from the bottom and presses the inclined block 45, thereby using the inclined block 45 to compress the sponge block 44 and release lubricating oil to lubricate the sliding column 2 and reduce wear between it and the recess 1. In addition, by rotating the adjusting rod 13 through the knob 15, the adjusting rod 13 moves axially through the threaded movement between it and the telescopic shaft of the cylinder 12, thereby adjusting the height of the pressure bar 14. In this way, under the premise that the stroke of the cylinder 12 is fixed, the purpose of adjusting the terminal crimping pressure can be achieved.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A terminal crimping machine with adjustable pressure, comprising a recess (1), characterized in that: The top of the recess (1) is slidably connected to a sliding column (2), and the sliding column (2) passes through the recess (1). The top of the sliding column (2) is fixedly connected to a pad (3). A lubrication mechanism (4) is provided on the outside of the sliding column (2). The bottom of the sliding column (2) is fixedly connected to a base plate (5). The base plate (5) is slidably connected to the inside of the recess (1). The back of the recess (1) is fixedly connected to a bracket (11). A cylinder (12) is fixedly installed on the top of the bracket (11). The telescopic shaft of the cylinder (12) passes through the bracket (11) and is slidably connected to the bracket (11). An adjusting rod (13) is threadedly connected inside the telescopic shaft. A pressure strip (14) is installed at the end of the adjusting rod (13) through a bearing. A knob (15) is fixedly connected to the rod body of the adjusting rod (13).
2. A pressure adjustable terminal crimping machine according to claim 1, characterized in that: The bottom plate (5) is provided with a ball bearing (6) on its side, and the ball bearing (6) is in contact with the inner wall of the recess (1).
3. A pressure adjustable terminal crimping machine according to claim 1, characterized in that: A baffle (7) is fixedly connected inside the recess (1), and a guide rod (8) is fixedly connected to the bottom of the base plate (5). The guide rod (8) passes through the baffle (7) and is slidably connected to the baffle (7). A limit block (9) is fixedly connected to the bottom of the guide rod (8), and the limit block (9) is in contact with the baffle (7). A spring (10) is sleeved on the outside of the guide rod (8). One end of the spring (10) is fixedly connected to the baffle (7), and the other end of the spring (10) is fixedly connected to the base plate (5).
4. A pressure adjustable terminal crimping machine according to claim 1, characterized in that: A guide post (16) is fixedly connected to the pressure strip (14), and the guide post (16) passes through the bracket (11) and is slidably connected to the bracket (11).
5. A pressure adjustable terminal crimping machine according to claim 1, characterized in that: The lubrication mechanism (4) includes a fixed ring (41) fixedly connected to the column of the sliding column (2). A top pin (42) is fixedly connected to the upper end of the fixed ring (41). A hollow shell (43) is fixedly connected to the top of the inner side of the recess (1). The sliding column (2) is slidably connected to the inner side of the hollow shell (43). A sponge block (44) and an inclined block (45) are slidably connected inside the hollow shell (43), and the sponge block (44) and the inclined block (45) are in contact with each other. The top pin (42) penetrates the hollow shell (43) and is slidably connected to the hollow shell (43). The top pin (42) abuts against the inclined block (45).
6. The terminal crimping machine with adjustable pressure according to claim 5, characterized in that: The inner wall of the hollow shell (43) is fixedly provided with an oil outlet hole (48), and the position of the oil outlet hole (48) corresponds to both the sponge block (44) and the sliding column (2).
7. A pressure adjustable terminal crimping machine according to claim 5, characterized in that: The hollow shell (43) has a guide block (46) fixedly connected to its inner wall. The guide block (46) is slidably connected to the inclined block (45). The inclined block (45) has a second spring (47) inside. One end of the second spring (47) is fixedly connected to the guide block (46), and the other end of the second spring (47) is fixedly connected to the inner surface of the inclined block (45).
Citation Information
Patent Citations
Terminal crimping machine
CN114944582B