Spraying purification dust remover

Abstract

The utility model provides a spray purification dust remover, which belongs to the technical field of environmental protection equipment and comprises a spray tower and a purification tower, a spray air guide pipe, a dust inlet pipe head and an external spray nozzle are fixedly mounted in an inner cavity of the spray tower, the dust inlet pipe head is fixedly mounted on the outer side of the spray tower and close to the top, and the external spray nozzle is fixedly mounted on the top of the spray tower. According to the utility model, through the collaborative design of the two towers and the annular array arrangement of the external nozzles, high-concentration dust and fibers generated by grinding and polishing are efficiently collected, and the maintenance frequency and the operation cost are obviously reduced through a closed-loop water circulation system and a packless design; the airflow speed is accurately controlled through the negative pressure fan, raised dust is effectively restrained, an ignition source is eliminated, and the dust explosion risk is fundamentally prevented; and a multi-stage treatment process of primary purification of the spray tower and secondary separation of the purification tower is adopted, so that the particulate matter emission concentration strictly meets the environmental protection standard, and the effects of efficient dust removal, safe explosion prevention and intelligent operation and maintenance are integrally achieved.

Description

Technical Field

[0001] This utility model belongs to the technical field of environmental protection equipment, specifically relating to a spray purification dust collector. Background Technology

[0002] Wet scrubbers are a type of environmental protection equipment that captures dust by contacting the dust-laden gas with a liquid (usually water) and utilizing mechanisms such as inertial collision, interception, and diffusion. Common wet scrubber equipment includes Venturi scrubbers, spray towers, water curtain scrubbers, self-excited wet scrubbers, and spray scrubbers, which are widely used in high-dust working environments in industries such as grinding, cutting, and chemicals.

[0003] However, in operations such as grinding and polishing, when the amount of dust or shed fibers is extremely large, existing wet dust collection equipment generally suffers from clogging problems. Frequent cleaning and packing replacement not only increase maintenance costs but also seriously affect production efficiency. Therefore, developing a new type of spray purification dust collector with strong anti-clogging properties and convenient maintenance is of significant practical importance. Utility Model Content

[0004] The purpose of this invention is to provide a spray purification dust collector, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A spray purification dust collector includes a spray tower and a purification tower. The spray tower has a spray air guide pipe fixedly installed inside its inner cavity, a dust inlet pipe head fixedly installed on the outside of the spray tower near the top, and an external nozzle fixedly installed on the top of the spray tower.

[0007] As a preferred embodiment of this utility model, a first observation window is fixedly installed on the outside of the spray tower, and a circulating water tank is fixedly installed on the bottom of the spray tower and the purification tower through a bracket.

[0008] As a preferred embodiment of this utility model, a water inlet pipe is fixedly installed on one side of the spray tower, a water pump is fixedly installed in the inner cavity of the circulating water tank, and the end of the water inlet pipe is fixedly connected to the water pump.

[0009] As a preferred embodiment of this utility model, a first air duct is fixedly installed on the top of the spray tower, and one end of the first air duct is fixedly connected to the outside of the purification tower and they are interconnected.

[0010] As a preferred embodiment of this utility model, a purification air duct is fixedly installed inside the purification tower, a second observation window is fixedly installed on the outside of the purification tower, and a second air duct is fixedly installed on the top of the purification tower.

[0011] As a preferred embodiment of this utility model, a negative pressure fan is fixedly installed at the end of the second air duct, and an exhaust port is provided on the outside of the negative pressure fan.

[0012] As a preferred embodiment of this utility model, a drain pipe is provided on the outside of the circulating water tank, and the external nozzles are distributed in a ring array on the top of the spray tower.

[0013] Compared with existing technologies, the beneficial effects of this utility model are as follows: through the dual-tower collaborative design and the arrangement of an external nozzle ring array, it achieves efficient collection of high-concentration dust and fibers generated during grinding and polishing; its closed-loop water circulation system and filler-free design significantly reduce maintenance frequency and operating costs; through the precise control of airflow speed by a negative pressure fan, it effectively suppresses dust and eliminates ignition sources, fundamentally preventing the risk of dust explosion; the multi-stage treatment process of primary purification by a spray tower and secondary separation by a purification tower ensures that the particulate matter emission concentration strictly meets environmental protection standards, achieving the overall effects of efficient dust removal, explosion-proof safety, and intelligent operation and maintenance. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a partial sectional view of the overall structure of this utility model;

[0017] Figure 3 This is a bottom view of the overall structure of this utility model;

[0018] Figure 4 This is a left view of the overall structure of this utility model;

[0019] Figure 5 This is a right view of the overall structure of this utility model;

[0020] Figure 6 This is a top view of the overall structure of this utility model;

[0021] Figure 7 This is a front view of the overall structure of this utility model;

[0022] Figure 8 This is a rear view of the overall structure of this utility model;

[0023] Figure 9 This is a schematic diagram of the external nozzle structure of this utility model.

[0024] In the diagram: 1. Spray tower; 2. Spray duct; 3. Dust inlet pipe; 4. External nozzle; 5. First observation window; 6. Circulating water tank; 7. Inlet pipe; 8. Water pump; 9. First duct; 10. Purification tower; 11. Purification duct; 12. Second observation window; 13. Second duct; 14. Negative pressure fan; 15. Exhaust outlet; 16. Sewage outlet. Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0028] Example

[0029] Reference Figures 1-9 This is an embodiment of the present utility model, which provides a spray purification dust collector, including a spray tower 1 and a purification tower 10. The spray tower 1 has a spray air guide pipe 2 fixedly installed in its inner cavity, a dust inlet pipe head 3 fixedly installed on the outside of the spray tower 1 near the top, and an external nozzle 4 fixedly installed on the top of the spray tower 1.

[0030] The system features a dual-tower structure consisting of a spray tower 1 and a purification tower 10, along with a spray duct 2 and a dust inlet pipe 3. This structure enables the initial collection of dust and the guidance of airflow. The annular array design of the external nozzles 4 prevents fiber blockage and facilitates cleaning and maintenance. It also enhances atomization and improves dust wetting efficiency.

[0031] Specifically, a first observation window 5 is fixedly installed on the outside of the spray tower 1, and a circulating water tank 6 is fixedly installed at the bottom of the spray tower 1 and the purification tower 10 through a bracket.

[0032] The first observation window 5 facilitates real-time monitoring of the internal operating status of the spray tower 1, while the circulating water tank 6, through its integrated support design, enables centralized collection and recycling of sewage, reducing water waste and lowering maintenance frequency.

[0033] Furthermore, a water inlet pipe 7 is fixedly installed on one side of the spray tower 1, and a water pump 8 is fixedly installed inside the circulating water tank 6. The end of the water inlet pipe 7 is fixedly connected to the water pump 8.

[0034] The connection between the water inlet pipe 7 and the water pump 8 forms a closed-loop water circulation system, ensuring continuous water supply to the external nozzle 4 and preventing spray interruption due to blockage. At the same time, the circulating water is reused after filtration, reducing operating costs.

[0035] Preferably, a first air duct 9 is fixedly installed on the top of the spray tower 1, and one end of the first air duct 9 is fixedly connected to the outside of the purification tower 10 and they are interconnected.

[0036] The first duct 9 connects the spray tower 1 and the purification tower 10, allowing the escaped dust to enter the secondary purification stage. Through centrifugal motion, particulate matter is further separated, improving the overall dust removal efficiency and meeting environmental emission standards.

[0037] Furthermore, a purification air duct 11 is fixedly installed inside the purification tower 10, a second observation window 12 is fixedly installed on the outside of the purification tower 10, a second air duct 13 is fixedly installed on the top of the purification tower 10, a negative pressure fan 14 is fixedly installed at the end of the second air duct 13, and an exhaust port 15 is opened on the outside of the negative pressure fan 14.

[0038] Among them, the purification duct 11 and the second observation window 12 optimize the airflow distribution and visualization management in the purification tower 10, the second duct 13 guides the purified air to be discharged, multi-stage treatment ensures that the emitted gas meets the standards, the negative pressure fan 14 provides stable negative pressure power, enabling the dust to be efficiently sucked into the system, the exhaust port 15 discharges clean air in a directional manner, and at the same time, by controlling the airflow speed, dust is suppressed, the risk of dust explosion is reduced, and intrinsic safety is achieved.

[0039] Furthermore, a drain pipe 16 is provided on the outside of the circulating water tank 6, and external nozzles 4 are arranged in a ring array on the top of the spray tower 1.

[0040] Among them, the drain outlet 16 facilitates the regular cleaning of sediment in the circulating water tank 6, and the annular layout of the external nozzle 4 enhances the atomization coverage, ensuring long-term stable operation of the system and reducing manual intervention.

[0041] During operation, under the suction of the negative pressure fan 14, the dust-laden gas enters the spray tower 1 through the dust inlet pipe 3. The annular spray system of the external nozzle 4 fully atomizes the circulating water, causing the dust and fibers to wet and settle. The pre-purified airflow carries the escaped particles into the purification tower 10 through the first air duct 9, and achieves secondary purification through the centrifugal separation of the purification guide pipe 11. The settled sludge is collected in the circulating water tank 6 for filtration and then re-supplied to the spray system by the water pump 8. Finally, the clean gas is discharged from the exhaust port 15 in compliance with standards. The entire process is monitored in real time through the first observation window 5 and the second observation window 12. The sewage outlet 16 periodically discharges the sediment, forming a highly efficient closed-loop dust removal system.

[0042] In summary, through the collaborative design of the dual towers 1 (spray tower 1) and 10 (purification tower 10), combined with the annular array arrangement of external nozzles 4 and the airflow guidance of the spray duct 2, efficient dust collection and fiber anti-clogging are achieved. The circulating water tank 6 and the water pump 8 form a closed-loop water circulation system, which, together with the sewage outlet 16, reduces maintenance costs. The multi-stage purification process driven by the negative pressure fan 14, through the linkage of the first duct 9, the purification duct 11, and the second duct 13, significantly improves dust removal efficiency. At the same time, the first observation window 5 and the second observation window 12 enable operation visualization. This structure combines explosion-proof safety with the effects of effectively suppressing dust, recycling resources, and easy cleaning of the external nozzles 4. It effectively solves the clogging problem under high dust conditions, meets environmental emission standards, and reduces operating costs.

[0043] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0044] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0045] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine task in design, manufacturing, and production without requiring extensive experimentation.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A spray purifier, characterized by: It includes a spray tower (1) and a purification tower (10). The spray tower (1) is fixedly installed with a spray air guide pipe (2), a dust inlet pipe head (3) fixedly installed on the outside of the spray tower (1) near the top, and an external nozzle (4) fixedly installed on the top of the spray tower (1).

2. A wet scrubber according to claim 1, characterized in that: A first observation window (5) is fixedly installed on the outside of the spray tower (1), and a circulating water tank (6) is fixedly installed on the bottom of the spray tower (1) and the purification tower (10) through a bracket.

3. A wet scrubber according to claim 2, wherein: A water inlet pipe (7) is fixedly installed on one side of the spray tower (1), and a water pump (8) is fixedly installed in the inner cavity of the circulating water tank (6). The end of the water inlet pipe (7) is fixedly connected to the water pump (8).

4. A wet scrubber according to claim 3, wherein: The top of the spray tower (1) is fixedly installed with a first air duct (9), one end of the first air duct (9) is fixedly connected to the outside of the purification tower (10) and they are interconnected.

5. A wet scrubber according to claim 4, wherein: The purification tower (10) has a purification air duct (11) fixedly installed inside its cavity, a second observation window (12) fixedly installed on the outside of its exterior, and a second air duct (13) fixedly installed on the top of its top.

6. A wet scrubber according to claim 5, wherein: A negative pressure fan (14) is fixedly installed at the end of the second air duct (13), and an exhaust port (15) is opened on the outside of the negative pressure fan (14).

7. A wet scrubber according to claim 6, wherein: The circulating water tank (6) has a drain pipe (16) on its outer side, and the external nozzles (4) are arranged in a ring array on the top of the spray tower (1).

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