Polyethylene wax melting centrifugal separation equipment

Abstract

The utility model discloses polyethylene wax melting centrifugal separation equipment which comprises a working table, a supporting plate is fixedly installed on the top of one side of the working table, one side of the supporting plate is connected with a protective cylinder through a rotating assembly, the bottom of the protective cylinder rotates downwards to penetrate through the working table, and a fixing ring is fixedly connected to an opening of the protective cylinder. One end of the connecting rod extends to the inner cavity of the processing barrel, the connecting disc is fixed to the end of the connecting rod, the stirring plate is installed on the outer circle face of the connecting disc, when the centrifugal assembly rotates the protective barrel, the connecting rod keeps still, and the stirring plate is fixed to the outer circle face of the connecting disc. Therefore, the polyethylene wax in the processing barrel is stirred by the connecting disc and the stirring plate in the barrel, so that the polyethylene wax in the barrel can continuously flow, and heat is more uniformly transferred in materials.

Description

Technical Field

[0001] This utility model belongs to the technical field of centrifugal separation equipment, specifically relating to a polyethylene wax melting centrifugal separation device. Background Technology

[0002] Polyethylene wax, as an important synthetic wax of polyolefins, has low toxicity, high softening point, low melt viscosity, and excellent wear resistance, heat resistance, lubrication, dispersion and flow properties. It is widely used in many industries such as plastics, rubber, coatings, and inks. In order to obtain high-purity polyethylene wax products with specific properties, separation and purification operations are often required during the production process.

[0003] Chinese Patent Publication No. CN210999568U discloses a melting device for manufacturing rubber products, including a support plate, a mounting groove on the top of a buffer seat, a melting furnace fixedly mounted inside the mounting groove, a sealing cover fixedly mounted on the top of the melting furnace, a centrifugal inner liner in the middle of the melting furnace, and two electric heating plates fixedly mounted on the inner walls of both sides of the melting furnace. This invention, a melting device for manufacturing rubber products, by setting a centrifugal inner liner inside the melting furnace, and driving it to rotate via a geared motor and two transmission wheels, combined with heat-conducting oil set in the interlayer of the inner wall of the centrifugal inner liner, can evenly transfer heat to the rubber raw material during the heating process, making the rubber raw material more evenly heated and effectively improving the melting and phase formation effect of the rubber. By setting a treatment box and a fixed connection to an exhaust pipe, multiple filters and activated carbon adsorption plates can adsorb toxic substances in the gas, achieving the purpose of safe emission.

[0004] In the above-mentioned device, the electric heating plate is fixed to the inner walls of both sides of the melting furnace, which causes uneven heating of the material in the centrifugal inner liner. This results in the polyethylene wax being heated too much near the heating plate in the centrifugal inner liner, leading to excessive melting and altering its molecular structure and properties. Utility Model Content

[0005] The purpose of this invention is to provide a centrifugal separation device for melting polyethylene wax to solve the technical problem of excessive melting.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A polyethylene wax melting centrifugal separation device includes a workbench with a support plate fixedly installed on the top of one side. A protective cylinder is connected to one side of the support plate via a rotating assembly. The bottom of the protective cylinder rotates downward and passes through the workbench. A fixing ring is fixedly connected to the opening of the protective cylinder, and a processing cylinder is fixedly inserted into the inner cavity of the fixing ring. The processing cylinder is equipped with a stirring assembly for stirring the polyethylene wax inside the cylinder. The opening of the processing cylinder is oriented downward and passes through the protective cylinder downward, and is connected to a cylinder cover via a detachable assembly. A heating assembly for melting the polyethylene wax inside the processing cylinder is provided between the protective cylinder and the processing cylinder. A centrifugal assembly for rotating the protective cylinder to centrifuge the liquid polyethylene wax inside is provided on one side of the support plate. A feed hole for feeding material is opened at the top of the processing cylinder.

[0008] The mixing assembly includes a support arm fixedly installed on the top of the support plate. One end of the support arm extends upward toward the processing cylinder. A connecting rod is inserted into the end of the support arm above the processing cylinder. One end of the connecting rod extends downward into the inner cavity of the processing cylinder. A connecting plate is fixedly connected to the end of the connecting rod inside the processing cylinder. Several sets of mixing plates are fixedly installed on the outer circular surface of the connecting plate. A fixing assembly for fixing the connecting rod is provided above the end of the support arm at the top of the processing cylinder.

[0009] As a further embodiment of this utility model, the fixing component includes a guide ring fixedly installed above the end of the support arm and at a corresponding position on the outer circular surface of the connecting rod. A fixing bolt is threadedly connected to one side of the guide ring, and one end of the fixing bolt is threaded through the guide ring and abuts against the surface of the connecting rod. A handle is fixedly installed on the top of the connecting rod.

[0010] As a further embodiment of this utility model, the rotating assembly includes bearings fixedly sleeved on the upper and lower surfaces of the processing cylinder, a support frame fixedly sleeved on the outer circular surface of the bearing, and the ends of the two sets of support frames fixedly connected to the surface of the support plate.

[0011] As a further embodiment of this utility model, the heating assembly includes several sets of heating rods fixedly inserted into the top of the fixing ring, with the heating end of the heating rods extending between the protective cylinder and the processing cylinder.

[0012] As a further embodiment of this invention, a heat-conducting layer is provided in the inner cavity between the protective cylinder and the processing cylinder.

[0013] As a preferred embodiment of this utility model, the detachable component includes an external thread provided on the outer circular surface of the processing cylinder opening, and an internal thread adapted to the external thread on the inner wall of the cylinder cover, wherein the internal thread of the cylinder cover and the external thread are threadedly connected to the opening of the processing cylinder.

[0014] As a further preferred embodiment of this utility model, the centrifugal assembly includes a drive motor embedded in one side surface of the support plate, the output shaft of the drive motor is keyed to a drive rod, the end of the drive rod is fixedly connected to a gear, the gear is rotatably connected to one side surface of the support plate, and a toothed ring is fixedly sleeved on the surface of the protective cylinder at the corresponding position of the gear, the toothed ring meshing with the gear.

[0015] Compared with existing technologies, the polyethylene wax melting centrifugal separation device of this utility model has the following beneficial effects:

[0016] 1. This equipment, through the setting of the stirring component, has one end of the connecting rod extending into the inner cavity of the processing cylinder, the connecting plate fixed at the end of the connecting rod, and the stirring plate installed on the outer circular surface of the connecting plate. When the centrifugal component rotates the protective cylinder, the connecting rod remains stationary, so that the connecting plate and the stirring plate located inside the cylinder stir the polyethylene wax in the processing cylinder. This allows the polyethylene wax in the cylinder to flow continuously, promoting a more uniform heat transfer in the material, enabling the polyethylene wax to mix more evenly during the melting process, thereby ensuring a uniform temperature distribution and effectively solving the problem of uneven material temperature inside the cylinder.

[0017] 2. The equipment uses a fixed assembly, guide ring and fixing bolts to fix the connecting rod, ensuring that the connecting rod will not shake during the mixing process, thus guaranteeing the stability and reliability of the mixing. At the same time, the handle at the top of the connecting rod allows the operator to manually operate the connecting rod and easily adjust the height of the mixing plate.

[0018] 3. The device effectively prevents leakage of molten polyethylene wax through the design of detachable components, ensuring the safety and cleanliness of the processing process. The rotating cylinder cover can be easily installed or removed, facilitating cleaning and maintenance of the inside of the processing cylinder, and making it easy to remove the centrifuged polyethylene wax. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only examples of embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0021] Figure 2 This is a cross-sectional view of the support frame according to an embodiment of the present invention;

[0022] Figure 3 This is a cross-sectional view of the processing cylinder in an embodiment of this utility model.

[0023] Figure label:

[0024] 100. Workbench; 101. Support plate; 102. Support frame; 103. Support arm; 104. Connecting rod; 105. Guide ring; 106. Handle; 107. Fixing bolt; 108. Processing cylinder; 109. Bearing; 110. Protective cylinder; 111. Cylinder cover; 112. Fixing ring; 113. Feed hole;

[0025] 200. Gear; 201. Drive rod; 202. Drive motor; 203. Gear ring;

[0026] 300, Heating rod; 301, Thermal conductive layer;

[0027] 400, external thread; 401, internal thread;

[0028] 500. Connecting plate; 501. Stirring plate. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0030] In the description of the embodiments of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.

[0031] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, an integral connection, or a detachable connection; they can refer to the internal connection of two components; they can refer to a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of this utility model can be understood according to the specific circumstances.

[0032] See appendix Figure 1-3As shown in the figure, an embodiment of the present invention discloses a polyethylene wax melting centrifugal separation device, including a workbench 100. A support plate 101 is fixedly installed on the top of one side of the workbench 100. A protective cylinder 110 is connected to one side of the support plate 101 via a rotating assembly. The bottom of the protective cylinder 110 rotates downward and passes through the workbench 100. A fixing ring 112 is fixedly connected to the opening of the protective cylinder 110. A processing cylinder 108 is fixedly inserted into the inner cavity of the fixing ring 112. The processing cylinder 108 is provided with a stirring device for stirring the polyethylene wax inside the cylinder. The processing cylinder 108 has its opening facing downwards. The opening of the processing cylinder 108 extends downwards through the protective cylinder 110 and is connected to a cylinder cover 111 via a detachable assembly. A heating assembly for melting the polyethylene wax inside the processing cylinder 108 is provided between the protective cylinder 110 and the processing cylinder 108. A centrifugal assembly for rotating the protective cylinder 110 to centrifuge the liquid polyethylene wax inside is provided on one side of the support plate 101. A feed hole 113 for feeding material is provided at the top of the processing cylinder 108.

[0033] The stirring assembly includes a support arm 103 fixedly mounted on the top of a support plate 101. One end of the support arm 103 extends upward toward the processing cylinder 108. A connecting rod 104 is inserted into the end of the support arm 103 above the processing cylinder 108. One end of the connecting rod 104 extends downward into the inner cavity of the processing cylinder 108. A connecting plate 500 is fixedly connected to the end of the connecting rod 104 inside the processing cylinder 108. Several sets of stirring plates 501 are fixedly mounted on the outer surface of the connecting plate 500. A fixing assembly for fixing the connecting rod 104 is provided above the end of the support arm 103 at the upper part of the processing cylinder 108. The connecting rod 104 extends to the inner cavity of the processing cylinder 108 at one end, the connecting plate 500 is fixed to the end of the connecting rod 104, and the stirring plate 501 is installed on the outer surface of the connecting plate 500. When the centrifugal assembly rotates the protective cylinder 110, the connecting rod 104 remains stationary, so that the connecting plate 500 and the stirring plate 501 located in the cylinder can stir the polyethylene wax in the processing cylinder 108. This can make the polyethylene wax in the cylinder flow continuously, promote the heat transfer in the material more evenly, and make the polyethylene wax mix more evenly during the melting process, thereby ensuring uniform temperature distribution and effectively solving the problem of uneven temperature of the material in the cylinder.

[0034] The fixing assembly includes a guide ring 105 fixedly installed above the end of the support arm 103 and at a corresponding position on the outer circumference of the connecting rod 104. A fixing bolt 107 is threadedly connected to one side of the guide ring 105. One end of the fixing bolt 107 is threaded through the guide ring 105 and abuts against the surface of the connecting rod 104. A handle 106 is fixedly installed on the top of the connecting rod 104. Through the setting of the fixing assembly, the guide ring 105 and the fixing bolt 107 fix the connecting rod 104, ensuring that the connecting rod 104 will not shake during the stirring process, thus ensuring the stability and reliability of the stirring. At the same time, the handle 106 on the top of the connecting rod 104 makes it convenient for the operator to manually operate the connecting rod 104 and adjust the height of the stirring plate 501.

[0035] The rotating assembly includes bearings 109 fixedly sleeved on the upper and lower surfaces of the processing cylinder 108. Support frames 102 are fixedly sleeved on the outer circular surface of the bearings 109. The ends of the two sets of support frames 102 are fixedly connected to the surface of the support plate 101. Through the setting of the rotating assembly, the structure of bearings 109 and support frames 102 allows the processing cylinder 108 to rotate flexibly. Furthermore, the bearings 109 reduce friction during rotation, reduce energy loss, and ensure the stability and accuracy of rotation. At the same time, the support frames 102 firmly connect the processing cylinder 108 to the support plate 101, enhancing the overall structural strength of the equipment and ensuring that the processing cylinder 108 will not shift or shake during centrifugation.

[0036] The heating assembly includes several sets of heating rods 300 fixedly inserted into the top of the fixing ring 112. The heating ends of the heating rods 300 extend between the protective cylinder 110 and the processing cylinder 108. By setting the heating assembly, the heating rods 300 are fixedly inserted into the top of the fixing ring 112, and their heating ends extend between the protective cylinder 110 and the processing cylinder 108. This allows for uniform heating of the polyethylene wax inside the processing cylinder 108, ensuring that the polyethylene wax receives sufficient heat in all parts, avoiding local overheating or undercooling, and improving the melting effect. Furthermore, the heating rods 300 directly transfer heat to the processing cylinder 108, reducing heat loss during the heat transfer process, improving heating efficiency, shortening heating time, and reducing energy consumption.

[0037] A heat-conducting layer 301 is provided in the inner cavity between the protective cylinder 110 and the processing cylinder 108. The heat-conducting layer 301 can distribute heat evenly, making the temperature inside the processing cylinder 108 more uniform and ensuring the quality stability of polyethylene wax during the melting process.

[0038] The thermal conductive layer 301 is one or two of the following: thermal conductive oil and silicone oil.

[0039] The detachable component includes an external thread 400 on the outer circular surface of the opening of the processing cylinder 108, and an internal thread 401 on the inner wall of the cylinder cover 111 that matches the external thread 400. The internal thread 401 of the cylinder cover 111 is threadedly connected to the opening of the processing cylinder 108 by the external thread 400. The detachable component effectively prevents the leakage of molten polyethylene wax, ensuring the safety and cleanliness of the processing process. The cylinder cover 111 can be easily installed or removed by rotating it, which facilitates the cleaning and maintenance of the inside of the processing cylinder 108 and the removal of the centrifuged polyethylene wax.

[0040] The centrifugal assembly includes a drive motor 202 embedded in one side surface of a support plate 101. The output shaft of the drive motor 202 is keyed to a drive rod 201. A gear 200 is fixedly connected to the end of the drive rod 201. The gear 200 is rotatably connected to one side surface of the support plate 101. A gear ring 203 is fixedly fitted on the surface of the protective cylinder 110 at a corresponding position to the gear 200. The gear ring 203 meshes with the gear 200. Through the centrifugal assembly, the transmission structure of the drive motor 202, drive rod 201, gear 200, and gear ring 203 can provide stable centrifugal power. The output shaft of the drive motor 202 is keyed to the drive rod 201 to ensure the reliability of power transmission. The meshing transmission of the gear 200 and gear ring 203 ensures the rotational stability and accuracy of the protective cylinder 110.

[0041] In use, the cylinder cover 111 is threadedly connected to the outer thread 400 on the outer surface of the opening of the processing cylinder 108 through the internal thread 401 on its inner wall. The cylinder cover 111 is rotated to tighten it, ensuring a good seal at the connection and preventing leakage of molten polyethylene wax during processing. An appropriate amount of polyethylene wax raw material is added into the processing cylinder 108 through the feed hole 113 at the top of the processing cylinder 108.

[0042] Tighten the fixing bolt 107 on one side of the guide ring 105 so that one end of the fixing bolt 107 abuts against the surface of the connecting rod 104, thereby fixing the connecting rod 104 and ensuring that the connecting rod 104 will not shake during the stirring process.

[0043] Activating the heating assembly means energizing the heating rod 300, which is fixedly inserted into the top of the fixing ring 112. The heating end of the heating rod 300 transfers heat to the heat-conducting layer 301 between the protective cylinder 110 and the processing cylinder 108. The heat-conducting layer 301 then evenly transfers the heat to the polyethylene wax inside the processing cylinder 108, causing the polyethylene wax to gradually heat up to a molten state.

[0044] When the drive motor 202 starts working, its output shaft drives the drive rod 201 to rotate. The gear 200 at the end of the drive rod 201 rotates accordingly. The gear 200 meshes with the toothed ring 203 on the surface of the protective cylinder 110. The rotation of the gear 200 will drive the protective cylinder 110 to rotate, thereby causing the liquid polyethylene wax in the processing cylinder 108 to undergo centrifugal treatment under the action of centrifugal force, realizing the separation of polyethylene wax from existing impurities or air bubbles. At the same time, the impurities move to the edge of the polyethylene wax under the action of centrifugal force.

[0045] During the rotation of the protective cylinder 110, the connecting rod 104 remains stationary, thereby the connecting plate and the stirring plate 501 located inside the processing cylinder 108 stir the polyethylene wax inside the processing cylinder 108, making the polyethylene wax more uniformly mixed during the melting process, ensuring uniform temperature distribution, and also helping to improve the melting effect of the polyethylene wax.

[0046] After centrifugation, turn off the drive motor 202 and the heating component. After the polyethylene wax in the processing cylinder 108 has cooled to a certain degree, unscrew the cylinder cover 111, take out the processed polyethylene wax from the processing cylinder 108, and cut the polyethylene wax, removing the parts with impurities.

[0047] In summary, in the embodiment of this utility model, a polyethylene wax melting centrifugal separation device has a connecting rod 104 extending to the inner cavity of the processing cylinder 108 at one end, a connecting plate 500 fixed to the end of the connecting rod 104, and a stirring plate 501 installed on the outer surface of the connecting plate 500. When the centrifugal assembly rotates the protective cylinder 110, the connecting rod 104 remains stationary, thereby the connecting plate 500 and the stirring plate 501 located inside the cylinder stir the polyethylene wax in the processing cylinder 108. This allows the polyethylene wax inside the cylinder to flow continuously, promoting a more uniform heat transfer in the material. This enables the polyethylene wax to mix more evenly during the melting process, thereby ensuring a uniform temperature distribution and effectively solving the problem of uneven material temperature inside the cylinder.

[0048] The foregoing has shown and described the basic principles of the present invention. The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. The above embodiments and descriptions in the specification are only illustrative of the principles of the present invention. Any modifications, equivalent substitutions, and improvements made within the scope of the present invention without departing from the scope of the present invention should be included within the protection scope of the present invention.

Claims

1. A polyethylene wax melt centrifugation apparatus comprising a workbench (100), characterized in that: A support plate (101) is fixedly installed on the top of one side of the workbench (100). A protective cylinder (110) is connected to one side of the support plate (101) via a rotating assembly. The bottom of the protective cylinder (110) rotates downward and passes through the workbench (100). A fixing ring (112) is fixedly connected to the opening of the protective cylinder (110). A processing cylinder (108) is fixedly inserted into the inner cavity of the fixing ring (112). The processing cylinder (108) is equipped with a stirring assembly for stirring the polyethylene wax inside the cylinder. The opening of the processing cylinder (108) is... The processing cylinder (108) is arranged downwards, with its opening penetrating the protective cylinder (110) and connected to a cylinder cover (111) via a detachable assembly. A heating assembly for melting the polyethylene wax inside the processing cylinder (108) is provided between the protective cylinder (110) and the processing cylinder (108). A centrifugal assembly for rotating the protective cylinder (110) to centrifuge the liquid polyethylene wax inside is provided on one side of the support plate (101). A feed hole (113) for feeding is provided at the top of the processing cylinder (108). The stirring assembly includes a support arm (103) fixedly installed on the top of the support plate (101). One end of the support arm (103) extends upward toward the processing cylinder (108). A connecting rod (104) is inserted into the end of the support arm (103) above the processing cylinder (108). One end of the connecting rod (104) extends downward to the inner cavity of the processing cylinder (108). A connecting plate (500) is fixedly connected to the end of the connecting rod (104) inside the processing cylinder (108). Several sets of stirring plates (501) are fixedly installed on the outer circular surface of the connecting plate (500). A fixing assembly for fixing the connecting rod (104) is provided above the end of the support arm (103) at the upper part of the processing cylinder (108).

2. A polyethylene wax melt centrifugation apparatus as claimed in claim 1, wherein: The fixing assembly includes a guide ring (105) fixedly installed above the end of the support arm (103) and located at a corresponding position on the outer circular surface of the connecting rod (104). A fixing bolt (107) is threadedly connected to one side of the guide ring (105). One end of the fixing bolt (107) is threaded through the guide ring (105) and abuts against the surface of the connecting rod (104). A handle (106) is fixedly installed on the top of the connecting rod (104).

3. A polyethylene wax melt centrifugation apparatus as claimed in claim 2, wherein: The rotating assembly includes bearings (109) fixedly sleeved on the upper and lower surfaces of the processing cylinder (108). Support frames (102) are fixedly sleeved on the outer circular surface of the bearings (109), and the ends of the two sets of support frames (102) are fixedly connected to the surface of the support plate (101).

4. A polyethylene wax melt centrifugation apparatus as claimed in claim 3, wherein: The heating assembly includes several sets of heating rods (300) fixedly inserted into the top of the fixing ring (112), and the heating end of the heating rods (300) extends between the protective cylinder (110) and the processing cylinder (108).

5. A polyethylene wax melt centrifugation apparatus as claimed in claim 4, wherein: A heat-conducting layer (301) is provided in the inner cavity between the protective cylinder (110) and the processing cylinder (108).

6. A polyethylene wax melt centrifugation apparatus as defined in claim 1, wherein: The detachable component includes an external thread (400) on the outer circular surface of the opening of the processing cylinder (108), and an internal thread (401) adapted to the external thread (400) is provided on the inner wall of the cylinder cover (111). The internal thread (401) of the cylinder cover (111) and the external thread (400) are threadedly connected to the opening of the processing cylinder (108).

7. A polyethylene wax melt centrifugation apparatus as claimed in claim 5, wherein: The centrifugal assembly includes a drive motor (202) embedded in one side surface of the support plate (101). The output shaft of the drive motor (202) is keyed to a drive rod (201). A gear (200) is fixedly connected to the end of the drive rod (201). The gear (200) is rotatably connected to one side surface of the support plate (101). A toothed ring (203) is fixedly sleeved on the surface of the protective cylinder (110) at the corresponding position of the gear (200). The toothed ring (203) meshes with the gear (200).

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