Latex synthesis reactor with high cost performance

By installing lifting and rotating devices inside the latex synthesis reactor, the problem of slow stirring speed caused by unidirectional stirring is solved, and a better emulsification effect is achieved.

CN224142263UActive Publication Date: 2026-04-21NANTONG TENGLONG CHEM TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG TENGLONG CHEM TECH CO LTD
Filing Date
2025-05-12
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing latex synthesis reactors rely solely on a single-direction stirring device, resulting in slow stirring speeds and unsatisfactory emulsification effects.

Method used

A lifting device and a rotating device are installed inside the reactor body. The lifting device drives the stirring device to be inserted into the container, and the rotating device drives the container and the stirring device to rotate in opposite directions to increase the stirring speed.

Benefits of technology

The reverse rotation increases the stirring speed, resulting in better emulsification of latex synthetic materials.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224142263U_ABST
    Figure CN224142263U_ABST
Patent Text Reader

Abstract

The utility model discloses a latex synthesis reactor with high cost performance, which belongs to the field of chemical equipment and reactors and comprises a reactor main body, a lifting platform is arranged on the left side of the top of the reactor main body, a lifting device is arranged on the left side in the reactor main body, and a rotating device is arranged on the right side in the reactor main body. A containing vessel is arranged in the rotating device, a stirring device is arranged above the containing vessel, and fixing suction cups are fixedly connected to the four corners of the bottom of the reactor body. The lifting device and the rotating device are arranged in the reactor body, the containing vessel is arranged in the rotating device, the stirring device is arranged above the containing vessel, the lifting device drives the stirring device to be inserted into the containing vessel, and the rotating device drives the containing vessel and the stirring device to be matched with each other. Through reverse rotation of the rotating device and the stirring device, the rotating speed of the rotating blades is higher, and the emulsion effect of the latex synthetic material is better.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of chemical equipment and reactor technology, specifically relating to a high-performance latex synthesis reactor. Background Technology

[0002] Latex is a stable colloidal system formed by dispersing high molecular weight polymer particles in an aqueous phase. It is widely used in coatings, adhesives, textiles, medical devices, papermaking and other fields. Latex synthesis reactor is a key piece of equipment for preparing polymer emulsions (such as acrylate, styrene-acrylic emulsions, etc.). Its core functions include monomer emulsification, polymerization reaction, temperature control and product stabilization. The equipment supports continuous dripping process and is suitable for free radical emulsion polymerization. The resulting latex has uniform particle size and high stability.

[0003] The working principle of a latex synthesis reactor is to mix hydrophobic monomers (such as acrylates and styrene) with emulsifiers (such as SDS and OP-10) and water, and form a milky white monomer emulsion by high-speed stirring. Therefore, the stirring speed is directly related to the emulsification effect of latex synthesis materials. However, most synthesis reactors rely solely on stirring in one direction, which results in slow stirring speed and unsatisfactory emulsification effect. Utility Model Content

[0004] The technical problem to be solved by this invention is that existing equipment is difficult to achieve the goal of most synthesis reactors relying solely on stirring in one direction, resulting in slow stirring speed and unsatisfactory emulsification effect.

[0005] The technical solution adopted to solve the above-mentioned technical problems is to provide a high-performance, cost-effective latex synthesis reactor.

[0006] Furthermore, the reactor body includes a lifting platform on the top left side, a lifting device on the inside left side, a rotating device on the inside right side, a holding dish inside the rotating device, a stirring device above the holding dish, a control panel fixedly connected to the front right side of the reactor body, and fixed suction cups fixedly connected to the four corners of the bottom of the reactor body.

[0007] The above technical solution involves using a lifting device to insert a stirring device into a container, a rotating device to coordinate the container and the stirring device, and the counter-rotation of the rotating device and the stirring device to make the rotating blades rotate faster and the latex synthetic material emulsification effect better.

[0008] Furthermore, the lifting device includes a rotating rod located on the left side of the front of the reactor body. The rotating rod is rotatably connected to the reactor body. A first bevel tooth is fixedly connected to the rear end of the rotating rod. A second bevel tooth meshes above the first bevel tooth. A connecting rod is fixedly connected to the middle of the top surface of the second bevel tooth. A drive gear is fixedly connected to the top end of the connecting rod.

[0009] Furthermore, several transmission gears mesh with the outer side of the drive gear, the transmission gears are rotatably connected to the reactor body, and each transmission gear has a threaded rod threadedly connected to its middle part. The threaded rod passes through the transmission gear, the top of the threaded rod is fixedly connected to the lifting platform, and the bottom end of the threaded rod is fixedly connected to a limit block. The first bevel tooth, the second bevel tooth, and the connecting rod are all located inside the reactor body.

[0010] Through the above technical solution, by manually rotating the rotating rod, the first bevel tooth on the rear side of the rotating rod drives the second bevel tooth to rotate, and the connecting rod drives the drive gear to rotate. The drive gear drives the outer meshing transmission gear to rotate, and the rotating gear drives the threaded rod and the lifting platform to move down, while simultaneously driving the fixed block and the stirring device to move down.

[0011] Furthermore, the rotating device includes a rotating tank located on the right side of the top surface of the reactor body and outside the container. Several limiting rings are fixedly connected to the outer side of the rotating tank in a circumferential manner, and the limiting rings are slidably connected to the reactor body. Several anti-slip pads are fixedly connected vertically to the inner side of the rotating tank, and the anti-slip pads are correspondingly arranged with the container. A first motor is fixedly connected to the center of the bottom surface of the rotating tank.

[0012] Through the above technical solution, the first motor drives the rotating tank to rotate through the first motor and the second motor. The limiting ring set on the outside of the rotating tank is used to assist the rotation of the rotating tank and prevent the rotating tank from shifting. The anti-slip pad set inside the rotating tank is used to fix the container.

[0013] Furthermore, the stirring device includes a second motor, a fixed block is fixedly connected to the lower part of the second motor, the fixed block is fixedly connected to the lifting platform, a drive rod is fixedly connected to the output end of the second motor, the drive rod passes through the fixed block, and a plurality of rotating blades are fixedly connected to the bottom of the drive rod in a circumferential direction, the rotating blades being correspondingly arranged with the container.

[0014] The second motor drives the drive rod and rotating blades to rotate, which is used to stir the latex synthetic material inside the container. It works in conjunction with the rotating device to make the rotation speed faster and the emulsification effect of the latex synthetic material better.

[0015] The beneficial effects of this utility model are as follows:

[0016] This invention features a lifting device and a rotating device inside the reactor body. A container is placed inside the rotating device, and a stirring device is placed above the container. The lifting device drives the stirring device to be inserted into the container, and the rotating device drives the container and the stirring device to work together. The counter-rotation of the rotating device and the stirring device makes the rotating blades rotate faster and the emulsification effect of the latex synthetic material better. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the high-performance latex synthesis reactor of this utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the lifting device of the high-performance latex synthesis reactor of this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the stirring device of the high-performance latex synthesis reactor of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the rotating device of the high-performance latex synthesis reactor of this utility model.

[0021] Reference numerals in the attached drawings: 1. Reactor body; 2. Lifting platform; 3. Lifting device; 301. Rotating rod; 302. First bevel gear; 303. Second bevel gear; 304. Connecting rod; 305. Drive gear; 306. Transmission gear; 307. Threaded rod; 308. Limiting block; 4. Rotating device; 401. Rotating tank; 402. Anti-slip pad; 403. Limiting ring; 404. First motor; 5. Fixing block; 6. Stirring device; 601. Second motor; 602. Drive rod; 603. Rotating blade; 7. Container; 8. Control panel; 9. Fixed suction cup. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0023] like Figure 1 - Figure 4As shown, a high-performance latex synthesis reactor includes a reactor body 1. A lifting platform 2 is located on the top left side of the reactor body 1. A lifting device 3 is located on the inner left side of the reactor body 1. The lifting device 3 includes a rotating rod 301, which is located on the front left side of the reactor body 1. The rotating rod 301 is rotatably connected to the reactor body 1. A first conical tooth 302 is fixedly connected to the rear end of the rotating rod 301. A second conical tooth 303 meshes above the first conical tooth 302. A connecting rod 3 is fixedly connected to the middle of the top surface of the second conical tooth 303. 04. A drive gear 305 is fixedly connected to the top of the connecting rod 304. Several transmission gears 306 mesh with the outer side of the drive gear 305. The transmission gears 306 are rotatably connected to the reactor body 1. A threaded rod 307 is threadedly connected to the middle of each transmission gear 306. The threaded rod 307 passes through the transmission gear 306. The top of the threaded rod 307 is fixedly connected to the lifting platform 2. A limit block 308 is fixedly connected to the bottom of the threaded rod 307. The first bevel tooth 302, the second bevel tooth 303 and the connecting rod 304 are all located inside the reactor body 1.

[0024] A rotating device 4 is provided on the right side inside the reactor body 1. The rotating device 4 includes a rotating tank 401, which is located on the right side of the top surface of the reactor body 1 and outside the container 7. Several limiting rings 403 are fixedly connected to the outer side of the rotating tank 401 in a circumferential manner. The limiting rings 403 are used to cooperate with the rotation of the rotating tank 401 and prevent the rotating tank 401 from shifting. The limiting rings 403 are slidably connected to the reactor body 1. Several anti-slip pads 402 are fixedly connected vertically to the inner side of the rotating tank 401. The anti-slip pads 402 are correspondingly arranged with the container 7 and are used to fix the container 7. A first motor 404 is fixedly connected to the middle of the bottom surface of the rotating tank 401. The container 7 is provided inside the rotating device 4. The container 7 is used to load latex synthetic material. A stirring device 6 is provided above the container 7.

[0025] The stirring device 6 includes a second motor 601. A fixing block 5 is fixedly connected to the lower part of the second motor 601. The fixing block 5 is fixedly connected to the lifting platform 2. A drive rod 602 is fixedly connected to the output end of the second motor 601. The drive rod 602 passes through the fixing block 5. Several rotating blades 603 are fixedly connected to the bottom of the drive rod 602 in a circumferential direction. The rotating blades 603 are correspondingly arranged with the container 7. A control panel 8 is fixedly connected to the right side of the front of the reactor body 1. The control panel 8 is used to control the first motor 404 and the second motor 601. Fixed suction cups 9 are fixedly connected to the four corners of the bottom of the reactor body 1.

[0026] The working principle of this embodiment is as follows: When in use, the container 7 containing latex synthetic material is placed into the rotating tank 401 inside the reactor body 1. By manually rotating the rotating rod 301, the first bevel tooth 302 on the rear side of the rotating rod 301 drives the second bevel tooth 303 to rotate, and the connecting rod 304 drives the drive gear 305 to rotate. The drive gear 305 drives the outer meshing transmission gear 306 to rotate, and the transmission gear 306 drives the threaded rod 307 and the lifting platform 2 to move down. At the same time, the fixed block 5 and the stirring device 6 move down, and the rotating blade 603 and part of the drive rod 602 are inserted into the container 7.

[0027] The first motor 404 and the second motor 601 are started via the control panel 8. The first motor 404 drives the rotating tank 401 to rotate. The limiting ring 403 on the outside of the rotating tank 401 is used to assist the rotation of the rotating tank 401 and prevent the rotating tank 401 from shifting. The anti-slip pad 402 on the inside of the rotating tank 401 is used to fix the container 7. The second motor 601 drives the drive rod 602 and the rotating blade 603 to rotate, which is used to stir the latex synthetic material inside the container 7. The first motor 404 and the second motor 601 rotate in opposite directions, so that the rotation speed is faster and the emulsification effect of the latex synthetic material is better.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the scope of protection of the present utility model.

Claims

1. A cost effective latex synthesis reactor comprising a reactor body (1) characterised in that: The reactor body (1) has a lifting platform (2) on the top left side, a lifting device (3) on the inside left side, a rotating device (4) on the inside right side, a holding dish (7) inside the rotating device (4), a stirring device (6) above the holding dish (7), a control panel (8) fixedly connected to the front right side of the reactor body (1), and fixed suction cups (9) fixedly connected to the four corners of the bottom of the reactor body (1).

2. A cost effective latex synthesis reactor as claimed in claim 1, wherein, The lifting device (3) includes a rotating rod (301), which is located on the left side of the front of the reactor body (1). The rotating rod (301) and the reactor body (1) are rotatably connected. A first bevel tooth (302) is fixedly connected to the rear end of the rotating rod (301). A second bevel tooth (303) meshes above the first bevel tooth (302). A connecting rod (304) is fixedly connected to the middle of the top surface of the second bevel tooth (303). A drive gear (305) is fixedly connected to the top end of the connecting rod (304).

3. A cost effective latex synthesis reactor as claimed in claim 2, wherein, The drive gear (305) is meshed with several transmission gears (306) on its outer side. The transmission gears (306) are rotatably connected to the reactor body (1). The transmission gears (306) are all threaded with threaded rods (307) in the middle. The threaded rods (307) pass through the transmission gears (306). The top of the threaded rods (307) is fixedly connected to the lifting platform (2). The bottom end of the threaded rods (307) is fixedly connected to a limit block (308). The first bevel tooth (302), the second bevel tooth (303), and the connecting rod (304) are all located inside the reactor body (1).

4. A cost effective latex synthesis reactor as claimed in claim 1, wherein, The rotating device (4) includes a rotating tank (401), which is located on the right side of the top surface of the reactor body (1) and outside the container (7). A number of limiting rings (403) are fixedly connected to the outer side of the rotating tank (401) in a circumferential manner. The limiting rings (403) are slidably connected to the reactor body (1). A number of anti-slip pads (402) are fixedly connected to the inner side of the rotating tank (401) in a vertical manner. The anti-slip pads (402) are correspondingly arranged with the container (7). A first motor (404) is fixedly connected to the middle of the bottom surface of the rotating tank (401).

5. The cost effective latex synthesis reactor as claimed in claim 1, wherein, The stirring device (6) includes a second motor (601), a fixed block (5) is fixedly connected below the second motor (601), the fixed block (5) is fixedly connected to the lifting platform (2), a drive rod (602) is fixedly connected to the output end of the second motor (601), the drive rod (602) passes through the fixed block (5), and a plurality of rotating blades (603) are fixedly connected to the bottom of the drive rod (602) in a circumferential direction, the rotating blades (603) and the container (7) are correspondingly arranged.