Multi-stage screening device for storage battery recycling

A multi-stage screening device driven by servo motors and stepper motors has been developed, which enables efficient crushing and decomposition of batteries and convenient grading and screening of particulate matter. This solves the convenience problem of existing devices and improves the efficiency of particulate matter collection.

CN224142816UActive Publication Date: 2026-04-21ZHEJIANG TIANNENG POWER SOURCE MATERIAL
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG TIANNENG POWER SOURCE MATERIAL
Filing Date
2025-05-16
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing multi-stage screening devices are not convenient for crushing and decomposing batteries, affecting crushing and decomposition efficiency. They are also not convenient for classifying and screening particles by size, collecting particles of different sizes, or dispersing and discharging fine particles, thus affecting the convenience of particle collection.

Method used

The crushing process is carried out using a servo motor-driven synchronous belt pulley assembly and crushing rollers, combined with a stepper motor-driven screen plate and stirring rod for multi-stage screening, and the particle classification and conveying are carried out using the synchronous belt pulley assembly and stirring rod.

Benefits of technology

It enables convenient battery crushing and decomposition, improves crushing and decomposition efficiency, facilitates the classification and screening of particulate matter and the collection of particulate matter of different sizes, and enhances the convenience of particulate matter collection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The multistage screening device comprises a first support and a second support, the second support is installed at the top end of the first support, a third support is arranged outside the first support, a first screening plate is arranged outside the third support, and a second screening plate is installed at the top end of the first screening plate. A servo motor is arranged in the second support, and a first synchronous belt wheel assembly is installed at the output end of the servo motor. According to the storage battery crushing and decomposing device, the storage battery can be conveniently crushed and decomposed by the multi-stage screening device, the crushing and decomposing efficiency of the storage battery is improved, particulate matters can be conveniently classified and screened according to different sizes, the particulate matters with different specifications can be conveniently collected, fine particulate matters can be conveniently dispersed, conveyed and discharged, and the storage battery crushing and decomposing efficiency is improved. And the convenience of collecting particulate matters with different specifications is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of multi-stage screening devices, specifically a multi-stage screening device for battery recycling. Background Technology

[0002] Storage batteries (also known as secondary batteries or lead-acid batteries) are widely used energy storage devices in modern society. Their core function is to realize the recycling of electrical energy through reversible chemical reactions. A storage battery is an electrochemical device that converts chemical energy into electrical energy and can be repeatedly charged. It is mainly used to store and release electrical energy. Through the chemical reaction of internal active materials (such as lead and its oxides, sulfuric acid electrolyte, etc.), the stored chemical energy is converted into electrical energy output; during charging, the reverse reaction is carried out to store the electrical energy back into chemical energy.

[0003] The multi-stage screening device, through multi-stage crushing and screening processes, can thoroughly crush and screen waste batteries, separating them into materials of different particle sizes, which is beneficial for subsequent utilization. This fine processing can significantly improve the metal recovery rate and purity; for example, the purity of copper-aluminum foil separation can reach 99.2%, and the recovery rate of positive and negative electrode powder exceeds 98%. During the screening process, the multi-stage screening device is equipped with environmental protection equipment, such as cyclone separators, pulse dust collectors, and spray towers, which can effectively prevent material spillage and loss and pollution to the surrounding environment, meeting environmental protection requirements. This design not only reduces wastewater discharge and energy consumption but also reduces negative environmental impacts.

[0004] Existing multi-stage screening devices of this type are generally not conducive to the convenient crushing and decomposition of batteries, which affects the efficiency of crushing and decomposition of batteries. They are not convenient for classifying and screening particles by size, collecting particles of different sizes, or dispersing and discharging fine particles, which affects the convenience of collecting particles of different sizes. Utility Model Content

[0005] The purpose of this utility model is to provide a multi-stage screening device for battery recycling, so as to solve the problems in the background art where the multi-stage screening device is not convenient for crushing and decomposing batteries, which affects the efficiency of crushing and decomposing batteries, is not convenient for classifying and screening particles by size, is not convenient for collecting particles of different specifications, and is not convenient for dispersing and discharging fine particles, which affects the convenience of collecting particles of different specifications.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage screening device for battery recycling, comprising a first support and a second support, the second support being mounted on the top of the first support, a third support being disposed outside the first support, a first screen plate being disposed outside the third support, a second screen plate being mounted on the top of the first screen plate, a servo motor being disposed inside the second support, a first synchronous pulley assembly being mounted on the output end of the servo motor, a hopper being mounted inside the second support near the servo motor, the hopper extending through the second support to its exterior, a rotating shaft being movably mounted on the surface of the hopper outside the second support, the rotating shaft extending through the hopper to its exterior, the end of the first synchronous pulley assembly away from the servo motor being connected to the rotating shaft, a second crushing roller being fitted onto the surface of the rotating shaft inside the hopper, and a rotating shaft being movably mounted inside the hopper near the rotating shaft, the rotating shaft extending through the hopper to its exterior.

[0007] Preferably, a first crushing roller is fitted onto the surface of the inner rotating shaft of the hopper, and a first gear is fitted onto the surface of the outer rotating shaft of the hopper.

[0008] Preferably, a second gear is fitted onto the surface of the external rotating shaft of the hopper, and the first gear meshes with the second gear.

[0009] Preferably, a stepper motor is installed at the top of the first bracket, a rotating disk is installed at the output end of the stepper motor, a connecting column is provided on the outside of the rotating disk, and a first shaft is fitted on the surface of the rotating disk.

[0010] Preferably, the rotating disk is connected to the connecting column via a first shaft, and a second shaft is movably installed on the side of the connecting column away from the first shaft. The connecting column is movably connected to the first screen plate via the second shaft.

[0011] Preferably, four sets of rollers are movably installed at the bottom of the first sieve plate, and tracks are symmetrically installed at the top of the first support, with the rollers and tracks slidably connected.

[0012] Preferably, a feeding funnel is installed inside the third support, a power motor is installed on the side wall of the third support, a support shaft is installed at the output end of the power motor, and the support shaft extends through the feeding funnel to its outside.

[0013] Preferably, a stirring rod is fitted onto the surface of the internal support shaft of the feeding funnel, a second synchronous pulley assembly is installed on the side wall of the support shaft, and a third shaft is movably installed on the side wall of the third bracket.

[0014] Preferably, the third shaft extends through the third bracket to the outside, and the side of the second synchronous pulley assembly away from the support shaft is connected to the third shaft.

[0015] Preferably, conveyor rollers are symmetrically installed on the outside of the third support, and a set of conveyor rollers are connected to the third shaft, with a conveyor belt fitted between the conveyor rollers.

[0016] Compared with the prior art, the beneficial effects of this utility model are: the multi-stage screening device not only realizes the convenient crushing and decomposition of the battery, improving the efficiency of crushing and decomposing the battery, but also facilitates the classification and screening of particle size, facilitates the collection of particles of different specifications, facilitates the dispersion and discharge of fine particles, and improves the convenience of collecting particles of different specifications.

[0017] (1) The servo motor drives the first synchronous belt pulley assembly to rotate. The first synchronous belt pulley assembly drives the rotating shaft, the second crushing roller, and the first gear to rotate. The first gear drives the second gear to rotate. The second gear drives the rotating shaft and the first crushing roller to rotate. Under the crushing of the first crushing roller and the second crushing roller, the storage battery is crushed. The crushed storage battery falls onto the surface of the second screen plate through the hopper. This facilitates the crushing and decomposition of the storage battery. It realizes the convenient crushing and decomposition of the storage battery by the multi-stage screening device for storage battery recycling, and improves the efficiency of the multi-stage screening device for storage battery recycling in crushing and decomposing the storage battery.

[0018] (2) The stepper motor drives the rotating disk and the first shaft to rotate. The first shaft drives the connecting column, the second shaft, the first screen plate, and the second screen plate to reciprocate. The batteries crushed on the surface of the second screen plate are screened by the reciprocating movement. Large particles are discharged through the second screen plate, while small particles fall through the second screen plate to the surface of the first screen plate for reciprocating screening. Small particles are discharged through the first screen plate, while fine particles fall through the first screen plate into the inside of the feeding funnel for collection. The power motor drives the support shaft to rotate, and the support shaft drives the stirring rod to move against the feeding funnel. The internal fine particles are rotated and dispersed, while the support shaft drives the second synchronous belt pulley assembly to rotate. The second synchronous belt pulley assembly drives the third shaft, conveyor roller, and conveyor belt to rotate, conveying and collecting the fine particles on the surface of the conveyor belt. This facilitates the convenient collection of particles of different sizes, realizing a multi-stage screening device for battery recycling that can conveniently classify and screen particles by size, facilitating the collection of particles of different sizes and the dispersion and discharge of fine particles, thus improving the convenience of collecting particles of different sizes. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2This is a front view structural diagram of the present utility model;

[0021] Figure 3 This is a three-dimensional structural diagram of the second support of this utility model;

[0022] Figure 4 This is a three-dimensional structural diagram of the rotating shaft of this utility model;

[0023] Figure 5 This is a three-dimensional structural diagram of the first support of this utility model;

[0024] Figure 6 This is a three-dimensional structural diagram of the third support of this utility model;

[0025] Figure 7 This is a three-dimensional structural diagram of the stirring rod of this utility model.

[0026] In the diagram: 1. First support; 2. Second support; 3. Third support; 4. First screen plate; 5. Second screen plate; 6. Servo motor; 7. First synchronous belt pulley assembly; 8. Rotating shaft; 9. Feed hopper; 10. Rotating shaft; 11. First crushing roller; 12. Second crushing roller; 13. First gear; 14. Second gear; 15. Stepper motor; 16. Rotary disk; 17. First shaft; 18. Connecting column; 19. Second shaft; 20. Roller; 21. Track; 22. Power motor; 23. Support shaft; 24. Feed hopper; 25. Second synchronous belt pulley assembly; 26. Third shaft; 27. Conveyor belt; 28. Conveyor roller; 29. ​​Agitator rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0030] Example 1

[0031] Please see Figure 1-7 This utility model provides an embodiment of a multi-stage screening device for battery recycling, comprising a first support 1 and a second support 2. The second support 2 is mounted on the top of the first support 1, and a third support 3 is disposed outside the first support 1. A first screen plate 4 is disposed outside the third support 3, and a second screen plate 5 is mounted on the top of the first screen plate 4. A servo motor 6 is disposed inside the second support 2, and a first synchronous pulley assembly 7 is mounted on the output end of the servo motor 6. A feeding hopper 9 is installed inside the second support 2 near the servo motor 6, extending through the second support 2 to its exterior. The surface of the feeding hopper 9 outside the second support 2 is movable. A rotating shaft 8 is installed, which extends through the hopper 9 to its outside. The end of the first synchronous pulley assembly 7 away from the servo motor 6 is connected to the rotating shaft 8. A second crushing roller 12 is fitted on the surface of the rotating shaft 8 inside the hopper 9. A rotating shaft 10 is movably installed inside the hopper 9 near the rotating shaft 8, which extends through the hopper 9 to its outside. A first crushing roller 11 is fitted on the surface of the rotating shaft 10 inside the hopper 9. A first gear 13 is fitted on the surface of the rotating shaft 8 outside the hopper 9. A second gear 14 is fitted on the surface of the rotating shaft 10 outside the hopper 9. The first gear 13 and the second gear 14 mesh with each other.

[0032] When using the multi-stage screening device for battery recycling, the battery is poured into the hopper 9, the servo motor 6 is turned on, and under the support of the second bracket 2, the servo motor 6 drives the first synchronous pulley assembly 7 to rotate. The first synchronous pulley assembly 7 drives the rotating shaft 8, the second crushing roller 12, and the first gear 13 to rotate. Under the meshing of the first gear 13 and the second gear 14, the first gear 13 drives the second gear 14 to rotate. The second gear 14 drives the rotating shaft 10 and the first crushing roller 11 to rotate. Under the crushing of the first crushing roller 11 and the second crushing roller 12, the battery is crushed. The crushed battery falls through the hopper 9 onto the surface of the second screen plate 5, which facilitates the convenient crushing and decomposition of the battery. This realizes the convenient crushing and decomposition of the battery by the multi-stage screening device for battery recycling, and improves the efficiency of the multi-stage screening device for battery recycling in crushing and decomposing the battery.

[0033] A stepper motor 15 is installed at the top of the first bracket 1, a rotary disk 16 is installed at the output end of the stepper motor 15, a connecting post 18 is provided on the outside of the rotary disk 16, and a first shaft 17 is fitted on the surface of the rotary disk 16.

[0034] The rotating disk 16 is connected to the connecting column 18 via the first shaft 17. The connecting column 18 is movably mounted with a second shaft 19 on the side away from the first shaft 17. The connecting column 18 is movably connected to the first screen plate 4 via the second shaft 19.

[0035] Four sets of rollers 20 are movably installed at the bottom of the first sieve plate 4, and rails 21 are symmetrically installed at the top of the first support 1. The rollers 20 are slidably connected to the rails 21.

[0036] The third support 3 has a feeding hopper 24 installed inside, and a power motor 22 is installed on the side wall of the third support 3. A support shaft 23 is installed at the output end of the power motor 22, and the support shaft 23 extends through the feeding hopper 24 to its outside.

[0037] A stirring rod 29 is fitted on the surface of the internal support shaft 23 of the feeding hopper 24. A second synchronous belt pulley assembly 25 is installed on the side wall of the support shaft 23, and a third shaft 26 is movably installed on the side wall of the third bracket 3.

[0038] The third shaft 26 extends through the third bracket 3 and outwards therefrom, and the second synchronous pulley assembly 25 is connected to the third shaft 26 on the side away from the support shaft 23;

[0039] The third support 3 is symmetrically equipped with conveyor rollers 28, and a set of conveyor rollers 28 are connected to the third shaft 26. A conveyor belt 27 is fitted between the conveyor rollers 28.

[0040] When it is necessary to screen the crushed batteries, the stepper motor 15 is turned on. Supported by the first bracket 1, the stepper motor 15 drives the rotating disk 16 and the first shaft 17 to rotate. With the sliding connection between the roller 20 and the track 21, the first shaft 17 drives the connecting column 18, the second shaft 19, the first screen plate 4, and the second screen plate 5 to reciprocate. The crushed batteries on the surface of the second screen plate 5 are screened by the reciprocating movement. Large particles are discharged through the second screen plate 5, while small particles fall through the second screen plate 5 onto the surface of the first screen plate 4 for reciprocating screening. Small particles are discharged through the first screen plate 4, while fine particles fall through the first screen plate 4 into the inside of the feeding funnel 24 for collection. The power motor 22 is turned on, and the third... Supported by frame 3, the power motor 22 drives the support shaft 23 to rotate. The support shaft 23 drives the stirring rod 29 to rotate and disperse the fine particles inside the feeding hopper 24. At the same time, the support shaft 23 drives the second synchronous belt pulley assembly 25 to rotate. The second synchronous belt pulley assembly 25 drives the third shaft 26, the conveying roller 28, and the conveyor belt 27 to rotate, conveying and collecting the fine particles on the surface of the conveyor belt 27. This facilitates the convenient collection of particles of different sizes, realizes the convenient classification and screening of particle size by the multi-stage screening device for battery recycling, facilitates the collection of particles of different sizes, facilitates the dispersion and discharge of fine particles, and improves the convenience of collecting particles of different sizes.

[0041] Work steps

[0042] Servo motor 6 drives the first synchronous belt pulley assembly 7 to rotate. The first synchronous belt pulley assembly 7 drives the rotating shaft 8, the second crushing roller 12, and the first gear 13 to rotate. The first gear 13 drives the second gear 14 to rotate. The second gear 14 drives the rotating shaft 10 and the first crushing roller 11 to rotate. Under the crushing action of the first crushing roller 11 and the second crushing roller 12, the battery is crushed. The crushed battery falls through the hopper 9 onto the surface of the second screen plate 5. Stepper motor 15 drives the rotating disk 16 and the first shaft 17 to rotate. The first shaft 17 drives the connecting column 18, the second shaft 19, the first screen plate 4, and the second screen plate 5 to reciprocate. The crushed battery on the surface of the second screen plate 5 is screened by the reciprocating movement. Large particles are discharged through the second screen plate 5, while small particles fall through the second screen plate 5 onto the surface of the first screen plate 4 for reciprocating screening. The small particles are discharged through the first screen plate 4, while the fine particles fall through the first screen plate 4 into the inside of the feeding hopper 24 for collection. The power motor 22 drives the support shaft 23 to rotate, and the support shaft 23 drives the stirring rod 29 to rotate and disperse the fine particles inside the feeding hopper 24. At the same time, the support shaft 23 drives the second synchronous belt pulley assembly 25 to rotate, and the second synchronous belt pulley assembly 25 drives the third shaft 26, the conveying roller 28, and the conveyor belt 27 to rotate, conveying and collecting the fine particles on the surface of the conveyor belt 27, thus completing the operation of the multi-stage screening device.

[0043] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-stage screening device for battery recycling, characterized by: The system includes a first support and a second support. The second support is mounted on the top of the first support. A third support is disposed outside the first support. A first screen plate is disposed outside the third support. A second screen plate is mounted on the top of the first screen plate. A servo motor is disposed inside the second support. A first synchronous pulley assembly is mounted on the output end of the servo motor. A hopper is mounted inside the second support near the servo motor. The hopper extends through the second support to its exterior. A rotating shaft is movably mounted on the surface of the hopper outside the second support. The rotating shaft extends through the hopper to its exterior. The end of the first synchronous pulley assembly away from the servo motor is connected to the rotating shaft. A second crushing roller is fitted on the surface of the rotating shaft inside the hopper. A rotating shaft is movably mounted inside the hopper near the rotating shaft. The rotating shaft extends through the hopper to its exterior.

2. A multi-stage screening device for battery recycling according to claim 1, characterized in that: The surface of the inner rotating shaft of the hopper is fitted with a first crushing roller, and the surface of the outer rotating shaft of the hopper is fitted with a first gear.

3. A multi-stage screening device for battery recycling according to claim 2, characterized in that: A second gear is fitted onto the surface of the external rotating shaft of the hopper, and the first gear meshes with the second gear.

4. A multi-stage screening device for battery recycling according to claim 3, characterized in that: A stepper motor is mounted on the top of the first bracket, a rotating disk is mounted on the output end of the stepper motor, a connecting post is provided on the outside of the rotating disk, and a first shaft is fitted on the surface of the rotating disk.

5. A multi-stage screening device for battery recycling according to claim 4, characterized in that: The rotating disk is connected to the connecting column via a first shaft. A second shaft is movably installed on the side of the connecting column away from the first shaft. The connecting column is movably connected to the first sieve plate via the second shaft.

6. A multi-stage screening device for battery recycling according to claim 5, characterized in that: Four sets of rollers are movably installed at the bottom of the first sieve plate, and tracks are symmetrically installed at the top of the first support. The rollers are slidably connected to the tracks.

7. A multi-stage screening device for battery recycling according to claim 6, characterized in that: The third support is equipped with a feeding funnel inside, and a power motor is installed on the side wall of the third support. A support shaft is installed at the output end of the power motor, and the support shaft extends through the feeding funnel to the outside.

8. The multi-stage screening device for battery recycling according to claim 7, characterized in that: A stirring rod is fitted onto the surface of the internal support shaft of the feeding hopper, a second synchronous pulley assembly is installed on the side wall of the support shaft, and a third shaft is movably installed on the side wall of the third bracket.

9. A multi-stage screening device for battery recycling according to claim 8, characterized in that: The third shaft extends through the third bracket and outwards therefrom, and the side of the second synchronous pulley assembly away from the support shaft is connected to the third shaft.

10. A multi-stage screening device for battery recycling according to claim 9, characterized in that: The third support is symmetrically equipped with conveyor rollers, and a set of conveyor rollers is connected to the third shaft. A conveyor belt is fitted between the conveyor rollers.