Dust removal device for metal heat insulation sandwich plate

By using a combined mechanism to collect the cleaned impurities, the problem of impurities scattering in existing equipment is solved, achieving efficient cleaning and convenient maintenance, and improving production efficiency.

CN224143041UActive Publication Date: 2026-04-21YUNNAN HELI STEEL PRODUCTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUNNAN HELI STEEL PRODUCTS CO LTD
Filing Date
2025-03-14
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing dust removal devices for metal insulated sandwich panels fail to effectively collect impurities after cleaning, causing impurities to scatter, increasing the failure rate of processing equipment, and affecting production efficiency.

Method used

A combined mechanism was designed, including an extension plate, a locking groove, a collection box, a cylinder, a motor, and a cleaning fan. The cylinder drives the connecting frame to move, and the motor drives the transmission shaft and the cleaning fan to rotate. After cleaning, the impurities are collected in the collection box to prevent them from scattering.

Benefits of technology

It effectively collects and cleans impurities, reduces equipment malfunctions, improves production efficiency, and enhances maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224143041U_ABST
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Abstract

The utility model relates to the related technical field of production of metal heat insulation sandwich plates, in particular to a dust removal device for metal heat insulation sandwich plates, which comprises a processing machine main body and a combination mechanism arranged on one side of the surface of the processing machine main body. According to the dust removal device for the metal heat insulation sandwich plate, through the arrangement of the combined mechanism, when the sandwich plate extends out of one side of the processing machine body, an air cylinder and a first motor are started, the air cylinder drives a connecting frame to move, the first motor drives a transmission shaft to rotate, and the transmission shaft rotates to enable a transmission belt to synchronously move so as to drive the sandwich plate on the transmission belt to move; meanwhile, when a cleaning fan on a connecting frame is attached to one side of the sandwich plate, a second motor is started and drives the cleaning fan to rotate, then residues on the sandwich plate are scraped by the cleaning fan, meanwhile, the material residues or chippings fall into a material collecting box, when the residues or chippings are collected to a certain degree, a bolt is screwed, and then the material collecting box is detached from the processing machine body; and maintenance can be carried out.
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Description

Technical Field

[0001] This utility model relates to the technical field of metal insulated sandwich panel production, and in particular to a dust removal device for metal insulated sandwich panels. Background Technology

[0002] Metal insulated sandwich panel production refers to the manufacturing process of composite processing of metal panels (such as color steel plates and stainless steel plates) and thermal insulation core materials (such as polyurethane, rock wool, and polystyrene) through automated or semi-automated production lines to form sandwich panels with thermal insulation, heat preservation, fire resistance, lightweight and high strength properties. This production process includes metal plate forming, core material filling, composite pressing, cutting and shaping, and quality inspection and packaging. It is widely used in building envelopes, cold storage clean rooms, and industrial plants to improve building energy efficiency and durability. However, during the production process, it is necessary to clean impurities on both sides of the sandwich panels. Therefore, a dust removal device for metal insulated sandwich panels is particularly needed.

[0003] However, most existing dust removal devices for metal insulated sandwich panels clean the surface of the sandwich panels using motors and cleaning fans, but these devices do not collect the impurities after cleaning. As a result, a large amount of impurities are scattered around the processing equipment, which over time greatly increases the failure rate of the processing equipment and thus affects production efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a dust removal device for metal insulated sandwich panels, in order to solve the problem mentioned in the background art that most existing dust removal devices for metal insulated sandwich panels clean the surface of the sandwich panels by means of motors and cleaning fans, but the devices do not collect the impurities after cleaning, resulting in a large amount of impurities being scattered around the processing device. Over time, this greatly increases the failure rate of the processing device, thereby affecting production efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a dust removal device for metal heat-insulating sandwich panels, comprising a processing machine body and a combination mechanism, wherein the combination mechanism is provided on one side of the surface of the processing machine body;

[0006] The combined mechanism includes an extension plate, a locking groove, a first mounting groove, a slot, a collection box, a cylinder, a support block, bolts, a connecting frame, a second mounting groove, a third mounting groove, a drive shaft, a cleaning fan, a first motor, a transmission belt, and a second motor. An extension plate is fixedly connected to one end of the processing machine body. Locking grooves are formed on both sides of the processing machine body. A first mounting groove is formed at one end of the processing machine body. A slot is formed at the end of the extension plate. A collection box is attached to one side of the extension plate. A cylinder is installed inside the first mounting groove. A support block is fixedly connected to one end of the collection box. Bolts are threaded onto one side of the surface of the collection box. A connecting frame is connected to the output end of the cylinder. A second mounting groove is formed on one side of the surface of the support block. A third mounting groove is formed on one side of the surface of the connecting frame. A drive shaft is embedded inside the second mounting groove. A cleaning fan is embedded inside the third mounting groove. One side of the drive shaft is connected to the output end of the first motor. A transmission belt is connected to the surface of the drive shaft. One end of the cleaning fan is connected to the output end of the second motor.

[0007] Preferably, the two sides of the collection box are fitted inside the locking groove, and the collection box is fixed inside the locking groove by bolts.

[0008] Preferably, the slot is located at the mating end of the extension plate and the collection box, and the two ends of the collection box are fitted inside the slot.

[0009] Preferably, the main body of the first motor is mounted on the support block, and the connection end of the first motor and the transmission shaft is fitted into the interior of the second mounting groove.

[0010] Preferably, the main body of the second motor is mounted on the connecting frame, and the connection end of the second motor and the cleaning fan is fitted inside the third mounting slot.

[0011] Preferably, the cleaning fan is positioned directly opposite the transmission belt, and the cleaning fan is positioned between the two sets of extension plates.

[0012] Preferably, one side of the connecting frame is fitted inside the first mounting groove, and the connecting frame and the first mounting groove form a sliding structure through a cylinder.

[0013] Preferably, the transmission belt rotates synchronously with the transmission shaft via a first motor, and the transmission belt is aligned with the output end of the processing machine body.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the dust removal device for metal heat-insulating sandwich panels, through the setting of the combination mechanism, the combination mechanism collects the impurities during cleaning after cleaning the surface of the sandwich panel through simple parts cooperation, avoiding the situation where impurities and waste materials splash and damage the processing device. At the same time, with the help of bolts, the collection box can be disassembled when cleaning or replacement is needed, enhancing the convenience of maintenance. Attached Figure Description

[0015] Figure 1 This is a side view of the appearance structure of this utility model;

[0016] Figure 2 This is a cross-sectional exploded side view of some parts of the combined mechanism of this utility model;

[0017] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0018] Figure 4 This utility model Figure 2 Enlarged structural diagram at point B.

[0019] In the diagram: 1. Main body of the processing machine; 2. Combination mechanism; 201. Extension plate; 202. Engaging groove; 203. First mounting groove; 204. Slot; 205. Collection box; 206. Cylinder; 207. Support block; 208. Bolt; 209. Connecting frame; 210. Second mounting groove; 211. Third mounting groove; 212. Drive shaft; 213. Cleaning fan; 214. First motor; 215. Drive belt; 216. Second motor. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution: a dust removal device for metal heat-insulating sandwich panels, including a processing machine body 1 and a combination mechanism 2, wherein the combination mechanism 2 is provided on one side of the surface of the processing machine body 1;

[0022] The combined mechanism 2 includes an extension plate 201, a locking groove 202, a first mounting groove 203, a slot 204, a collection box 205, a cylinder 206, a support block 207, a bolt 208, a connecting frame 209, a second mounting groove 210, a third mounting groove 211, a drive shaft 212, a cleaning fan 213, a first motor 214, a drive belt 215, and a second motor 216. One end of the processing machine body 1 is fixedly connected to the extension plate 201. Locking grooves 202 are provided on both sides of the processing machine body 1. A first mounting groove 203 is provided at one end of the processing machine body 1. A slot 204 is provided at the end of the extension plate 201. A material collection box 205 is attached to one side of the first mounting groove 203. A cylinder 206 is installed inside the first mounting groove 203. A support block 207 is fixedly connected to one end of the material collection box 205. A bolt 208 is threadedly connected to one side of the surface of the material collection box 205. A connecting bracket 209 is connected to the output end of the cylinder 206. A second mounting groove 210 is opened on one side of the surface of the support block 207. A third mounting groove 211 is opened on one side of the surface of the connecting bracket 209. A drive shaft 212 is fitted inside the second mounting groove 210. A cleaning fan 213 is fitted inside the third mounting groove 211. One side of the drive shaft 212 is connected to the output end of the first motor 214. A drive belt 215 is connected to the surface of the drive shaft 212. One end of the cleaning fan 213 is connected to the output end of the second motor 216. Through the arrangement of the extension plate 201, engaging groove 202, first mounting groove 203, slot 204, collection box 205, cylinder 206, support block 207, bolt 208, connecting bracket 209, second mounting groove 210, third mounting groove 211, drive shaft 212, cleaning fan 213, first motor 214, drive belt 215, and second motor 216, in use, when the sandwich plate is extended from one side of the processing machine body 1, the cylinder 206 and the first motor 214 are activated. Motor 206 drives the connecting frame 209 to move, and the first motor 214 drives the transmission shaft 212 to rotate. The rotation of the transmission shaft 212 causes the transmission belt 215 to move synchronously, thereby driving the sandwich plate on it to move. At the same time, when the cleaning fan 213 on the connecting frame 209 is in contact with one side of the sandwich plate, the second motor 216 is started. The second motor 216 drives the cleaning fan 213 to rotate, thereby scraping off the residue on the sandwich plate. At the same time, the material residue or debris will fall into the collection box 205. When a certain amount is collected, the bolt 208 is tightened, thereby removing the collection box 205 from the main body of the processing machine 1 for maintenance.

[0023] Furthermore, the two sides of the collection box 205 are fitted into the inside of the locking groove 202. The collection box 205 is fixed inside the locking groove 202 by bolts 208. Through the setting of the locking groove 202 and bolts 208, the locking groove 202 is mainly used to fit and position the collection box 205 to ensure that it will not be misaligned or slipped during the cleaning process. The bolts 208 are used to fix the collection box 205 inside the locking groove 202, which plays a role in stabilizing and tightening, ensuring that the collection box 205 will not loosen or shift due to vibration or external force during the cleaning process. At the same time, since the bolts 208 adopt a threaded connection, the collection box 205 can be disassembled when cleaning or replacement is required, which enhances the convenience of maintenance.

[0024] Furthermore, slot 204 is provided at the mating end of extension plate 201 and collection box 205. Both ends of collection box 205 are fitted inside slot 204. Through the setting of slot 204, slot 204 is provided at the mating end of extension plate 201 and collection box 205 to fit the two ends of collection box 205, so that it can be firmly fixed on extension plate 201. This fitting method enhances the stability of collection box 205 and prevents it from loosening due to vibration or material impact during operation.

[0025] Furthermore, the main body of the first motor 214 is mounted on the support block 207. The connection end of the first motor 214 and the transmission shaft 212 is fitted inside the second mounting groove 210. Through the setting of the first motor 214, the first motor 214 is mounted on the support block 207, and its output end is connected to the transmission shaft 212. When the first motor 214 is powered on, its power is directly transmitted to the transmission shaft 212, causing the transmission shaft 212 to rotate. The surface of the transmission shaft 212 is connected to a transmission belt 215. The rotation of the motor drives the transmission belt 215 to rotate synchronously, thereby ensuring the normal movement and cleaning of the sandwich plate.

[0026] Furthermore, the main body of the second motor 216 is mounted on the connecting frame 209. The connection end of the second motor 216 and the cleaning fan 213 is fitted inside the third mounting slot 211. Through the setting of the second motor 216, the second motor 216 is mounted on the connecting frame 209, and its output end is connected to the cleaning fan 213. When the second motor 216 is started, it drives the cleaning fan 213 to rotate and generate airflow. This airflow can blow away debris, dust or impurities on the sandwich plate, keep the processing area clean, and reduce the impact of dust accumulation on the operation of the equipment.

[0027] Furthermore, the cleaning fan 213 is positioned directly opposite the transmission belt 215. The cleaning fan 213 is positioned between the two sets of extension plates 201. Through the setting of the cleaning fan 213, the cleaning fan 213 is driven to rotate by the second motor 216. During the high-speed rotation, an airflow is formed. This airflow can blow away the debris, powder, or impurities generated during the processing from the processing area, preventing them from adhering to the transmission components or the surface of the processed parts and affecting the processing quality.

[0028] Furthermore, one side of the connecting frame 209 is fitted inside the first mounting groove 203. The connecting frame 209 and the first mounting groove 203 form a sliding structure through the cylinder 206. The main function of the cylinder 206 is to drive the connecting frame 209 to move, thereby adjusting the position of the cleaning fan 213, ensuring that the cleaning effect can adapt to different processing needs, and improving the flexibility and automation of the equipment.

[0029] Furthermore, the transmission belt 215 rotates synchronously with the transmission shaft 212 via the first motor 214. The transmission belt 215 is aligned with the output end of the processing machine body 1. Through the setting of the transmission belt 215, the transmission belt 215 is connected to the transmission shaft 212 and driven by the first motor 214. When the motor starts, the transmission shaft 212 rotates, thereby driving the transmission belt 215 to rotate synchronously. At the same time, since the rotation direction of the transmission belt 215 is aligned with the output end of the processing machine body 1, power can be transmitted efficiently, ensuring the stable movement of the sandwich plate.

[0030] Working principle: When the sandwich plate extends out from one side of the processing machine body 1, the cylinder 206 and the first motor 214 are activated. The cylinder 206 drives the connecting frame 209 to move, and the first motor 214 drives the transmission shaft 212 to rotate. The rotation of the transmission shaft 212 causes the transmission belt 215 to move synchronously, thereby driving the sandwich plate on it to move. At the same time, when the cleaning fan 213 on the connecting frame 209 is in contact with one side of the sandwich plate, the second motor 216 is activated. The second motor 216 drives the cleaning fan 213 to rotate, thereby scraping off the residue on the sandwich plate. At the same time, the material residue or debris will fall into the collection box 205. When a certain amount is collected, the bolt 208 is tightened, thereby removing the collection box 205 from the processing machine body 1 for maintenance.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for a metal thermal insulation sandwich panel comprising a processing machine main body (1) and a combination mechanism (2), characterized in that: A combination mechanism (2) is provided on one side of the surface of the main body (1) of the processing machine; The combined mechanism (2) includes an extension plate (201), a locking groove (202), a first mounting groove (203), a slot (204), a collection box (205), a cylinder (206), a support block (207), a bolt (208), a connecting frame (209), a second mounting groove (210), a third mounting groove (211), a drive shaft (212), a cleaning fan (213), a first motor (214), a drive belt (215), and a second motor (216). One end of the processing machine body (1) is fixedly connected to the extension plate (201). Locking grooves (202) are provided on both sides of the processing machine body (1). A first mounting groove (203) is provided at one end of the processing machine body (1). A slot (204) is provided at the end of the extension plate (201). A collection box (205) is attached to one side of the extension plate (201). The first mounting groove (206)... A cylinder (206) is installed inside the collection box (205). A support block (207) is fixedly connected to one end of the collection box (205). A bolt (208) is threadedly connected to one side of the surface of the collection box (205). A connecting frame (209) is connected to the output end of the cylinder (206). A second mounting groove (210) is opened on one side of the surface of the support block (207). A third mounting groove (211) is opened on one side of the surface of the connecting frame (209). A drive shaft (212) is fitted inside the second mounting groove (210). A cleaning fan (213) is fitted inside the third mounting groove (211). One side of the drive shaft (212) is connected to the output end of the first motor (214). A drive belt (215) is connected to the surface of the drive shaft (212). One end of the cleaning fan (213) is connected to the output end of the second motor (216).

2. The dust removal device for a metal thermal- insulation sandwich panel according to claim 1, characterized in that: The two sides of the collection box (205) are fitted inside the locking groove (202), and the collection box (205) is fixed inside the locking groove (202) by bolts (208).

3. The dust removal device for a metal thermal- insulation sandwich panel according to claim 1, characterized in that: The slot (204) is located at the mating end of the extension plate (201) and the collection box (205), with both ends of the collection box (205) fitted inside the slot (204).

4. The dust removal device for a metal thermal- insulation sandwich panel according to claim 1, characterized in that: The main body of the first motor (214) is mounted on the support block (207), and the connection end of the first motor (214) and the transmission shaft (212) is fitted into the interior of the second mounting groove (210).

5. The dust removal device for a metal thermal- insulation sandwich panel according to claim 1, characterized in that: The main body of the second motor (216) is mounted on the connecting frame (209), and the connection end of the second motor (216) and the cleaning fan (213) is fitted inside the third mounting slot (211).

6. The dust removal device for a metal thermal- insulated sandwich panel according to claim 1, characterized in that: The cleaning fan (213) is positioned opposite the transmission belt (215), and the cleaning fan (213) is positioned between the two sets of extension plates (201).

7. The dust removal device for a metal thermal- insulated sandwich panel according to claim 1, characterized in that: One side of the connecting frame (209) is fitted inside the first mounting groove (203), and the connecting frame (209) and the first mounting groove (203) form a sliding structure through the cylinder (206).

8. The dust removal device for a metal thermal- insulated sandwich panel according to claim 1, characterized in that: The transmission belt (215) rotates synchronously with the transmission shaft (212) via the first motor (214), and the transmission belt (215) is aligned with the output end of the processing machine body (1).