Plasma cleaning device for cylindrical surface of battery
By designing a plasma cleaning device for battery cylinders, employing multiple nozzles and a clamping and rotating mechanism, the issues of consistency and efficiency in cleaning battery cylinders were resolved, simplifying the structure and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN BROTHERS AUTOMATION TECH CO LTD
- Filing Date
- 2025-03-27
- Publication Date
- 2026-04-21
AI Technical Summary
In existing technologies, plasma cleaning of battery cylinders is difficult to achieve consistent and efficient cleaning, and it also has high structural complexity and maintenance costs.
A battery cylindrical plasma cleaning device is designed, comprising a cleaning mechanism, a clamping and rotating mechanism, and a support component. The axial rotation of the battery is achieved through multiple cleaning nozzles and the clamping and rotating mechanism. Combined with a dust collection component and a dust cover, the cleaning process is optimized.
It improves cleaning efficiency and quality consistency, simplifies device structure, reduces maintenance costs, and achieves uniform and efficient cleaning of battery cylinder surfaces.
Smart Images

Figure CN224143043U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of battery manufacturing technology, and in particular to a battery cylindrical plasma cleaning device. Background Technology
[0002] In battery manufacturing, plasma cleaning is a common surface treatment process, mainly used to clean and pre-treat batteries, improve the surface properties of materials, and effectively remove dirt, oil, dust and debris from the battery surface by using plasma.
[0003] In existing technologies, for the shape of a battery, the cylindrical surface occupies a larger outer surface area than the end face, which is the part that needs to be focused on in plasma cleaning; moreover, the shape of the cylindrical surface is mainly curved, which makes the cleaning process more difficult. Generally, multiple plasma cleaning mechanisms need to be set up in relative positions for cleaning, which increases the structural complexity and maintenance costs; however, there are still problems with inconsistent cleaning effects, which affect subsequent processing procedures.
[0004] Therefore, a solution is needed to address at least one of the above problems. Utility Model Content
[0005] In view of at least one of the defects in the prior art, this application proposes a battery cylindrical plasma cleaning apparatus.
[0006] The technical solution adopted by this application to solve at least one of the above-mentioned technical problems is as follows:
[0007] A battery cylindrical plasma cleaning device includes: a cleaning mechanism, a clamping and rotating mechanism, and a support component;
[0008] The cleaning mechanism is oriented toward the support member, and the cleaning mechanism is provided with a plurality of cleaning nozzles. The support member is provided with a plurality of workstations for placing batteries to be cleaned, and each cleaning nozzle is provided with at least one of the workstations.
[0009] The clamping and rotating mechanism includes: a first clamping member, a second clamping member, and a rotating member. The supporting member is located between the first clamping member and the second clamping member. The first clamping member is used to clamp one end of the battery, and the second clamping member is used to clamp the other end of the battery.
[0010] The rotating component is used to drive one or more of the first clamping components and / or the second clamping components to rotate each battery about the axial direction as the rotation axis, switching the cylindrical portion of the battery opposite to the cleaning nozzle.
[0011] In one specific embodiment, a dust collection component is also provided, which is disposed on the side of the support component away from the cleaning mechanism;
[0012] The dust collection device is equipped with several dust collection bins, and the arrangement direction of the dust collection bins corresponds to the arrangement direction of the workstation.
[0013] In one specific embodiment, the inner diameter of the dust collection bin gradually decreases in the direction away from the support member to form a bucket shape.
[0014] In one specific embodiment, each of the cleaning nozzles is further provided with a dust cover.
[0015] In one specific embodiment, the clamping and rotating mechanism is further provided with a synchronization mechanism, and the first clamping member and the second clamping member are provided with multiple sets of opposing clamping parts;
[0016] The rotating component is connected to multiple clamping parts through the synchronization mechanism so that the multiple clamping parts rotate synchronously.
[0017] In one specific embodiment, the clamping part is provided with a clamping surface for clamping the battery, and the clamping surface is provided with a mesh-like anti-slip texture.
[0018] In one specific embodiment, all the cleaning nozzles are connected by a connector, and the connector is provided with a plurality of reinforcing structures at intervals, the reinforcing structures including triangles.
[0019] In one specific embodiment, the axis of the clamping portion located on the first clamping member and the axis of the clamping portion located on the second clamping member are respectively perpendicular to the axis of the cleaning nozzle.
[0020] In one specific embodiment, the side of the cleaning nozzle facing the clamping and rotating mechanism is the cleaning surface, and multiple nozzles are spaced apart along the circumferential direction of the cleaning surface to form a ring-shaped nozzle array.
[0021] In one specific embodiment, it further includes a frame, a drive component, a slider, and a slide rail that matches the shape of the slider;
[0022] One of the cleaning mechanism and the frame is provided with a sliding member, and the other is provided with a slide rail. The sliding member is movably mounted on the slide rail to achieve a movable connection between the cleaning mechanism and the frame.
[0023] The frame or the cleaning mechanism is also provided with a distance sensing device that is communicatively connected to the drive component. The output end of the drive component is connected to the cleaning mechanism to drive the cleaning mechanism to adjust its relative position with the support component.
[0024] Beneficial effects:
[0025] This application provides a plasma cleaning device for battery cylinders, which can effectively improve cleaning efficiency, reduce structural complexity, lower maintenance costs, optimize the consistency of cleaning results, and improve cleaning quality. Specifically, it is equipped with multiple cleaning nozzles to perform batch cleaning of battery cylinders, shortening battery cleaning time and effectively improving cleaning efficiency. It is also equipped with a clamping and rotating mechanism, which can maintain the stability of the battery position while cleaning the battery cylinders by rotating them, achieving a more consistent cleaning effect and improving cleaning quality. Therefore, it simplifies the overall structure of the device and reduces maintenance costs. Attached Figure Description
[0026] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0027] Figure 1 This embodiment shows the three-dimensional plasma cleaning device for battery cylindrical surfaces. Figure 1 ;
[0028] Figure 2 This embodiment shows the three-dimensional plasma cleaning device for battery cylindrical surfaces. Figure 2 ;
[0029] Figure 3 This is a diagram showing the positional relationship between the clamping and rotating mechanism and the supporting component in this embodiment;
[0030] Figure 4 This is an enlarged view of the clamping and rotating mechanism in this embodiment;
[0031] Figure 5 This is a structural diagram of the cleaning nozzle in this embodiment.
[0032] Figure label:
[0033] 1-Cleaning mechanism; 11-Cleaning nozzle; 110-Cleaning surface; 111-Nozzle; 12-Dust cover; 13-Connector; 130-Reinforcing structure; 2-Clamping and rotating mechanism; 21-First clamping component; 210-Clamping part; 211-Clamping surface; 212-Anti-slip texture; 22-Second clamping component; 23-Rotating component; 3-Supporting component; 31-Workstation; 4-Dust collection component; 41-Dust collection bin; 5-Battery; 6-Frame; 61-Drive component; 62-Sliding component; 63-Slide rail; 64-Distance sensing device. Detailed Implementation
[0034] Various embodiments of this disclosure will be described more fully below. This disclosure may have various embodiments, and adjustments and changes may be made therein. However, it should be understood that there is no intention to limit the various embodiments of this disclosure to the specific embodiments disclosed herein, but rather this disclosure should be understood to cover all adjustments, equivalents, and / or alternatives falling within the spirit and scope of the various embodiments of this disclosure.
[0035] In the following, the terms “comprising” or “may include”, which may be used in various embodiments of this disclosure, indicate the presence of the disclosed functions, operations, or elements, and do not limit the addition of one or more functions, operations, or elements. Furthermore, as used in various embodiments of this disclosure, the terms “comprising,” “having,” and their cognates are intended only to indicate a particular feature, number, step, operation, element, component, or combination of the foregoing, and should not be construed as primarily excluding the presence of one or more other features, numbers, steps, operations, elements, components, or combinations of the foregoing, or the possibility of adding one or more combinations of features, numbers, steps, operations, elements, components, or combinations of the foregoing.
[0036] In various embodiments of this disclosure, the expression "or" or "at least one of A and / or B" includes any combination or all combinations of the words listed simultaneously. For example, the expression "A or B" or "at least one of A and / or B" may include A, may include B, or may include both A and B.
[0037] The terms used in the various embodiments of this disclosure (such as "first," "second," etc.) may modify various components in the various embodiments, but do not limit the corresponding components. For example, the above terms do not limit the order and / or importance of the components. The above terms are only used for the purpose of distinguishing one component from others. For example, a first user device and a second user device refer to different user devices, although both are user devices. For example, a first component may be referred to as a second component without departing from the scope of the various embodiments of this disclosure, and similarly, a second component may also be referred to as a first component.
[0038] It should be noted that if a description is made of "connecting" one component to another, then the first component can be directly connected to the second component, and a third component can be "connected" between the first and second components. Conversely, when a component is "directly connected" to another component, it can be understood that there is no third component between the first and second components.
[0039] The term "user" as used in various embodiments of this disclosure may refer to a person using an electronic device or a device using an electronic device (e.g., an artificial intelligence electronic device).
[0040] The terminology used in the various embodiments of this disclosure is for the purpose of describing particular embodiments only and is not intended to limit the various embodiments of this disclosure. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as commonly understood by one of ordinary skill in the art to which the various embodiments of this disclosure pertain. Terms (such as those defined in a generally used dictionary) are to be interpreted as having the same meaning as in the context of the relevant technical field and are not to be interpreted as having an idealized or overly formal meaning, unless clearly defined in the various embodiments of this disclosure.
[0041] Example
[0042] This application provides a battery cylindrical plasma cleaning device, combined with... Figures 1 to 3 As shown, it includes: a cleaning mechanism 1, a clamping and rotating mechanism 2, and a support component 3;
[0043] The cleaning mechanism 1 is arranged facing the support member 3. The cleaning mechanism 1 is provided with multiple cleaning nozzles 11. The support member 3 is provided with multiple workstations 31 for placing the batteries 5 to be cleaned. Each cleaning nozzle 11 is provided corresponding to at least one workstation 31; wherein, multiple includes two, three or more.
[0044] Understandably, with the configuration of multiple cleaning nozzles 11 and multiple workstations 31, the battery 5 cylindrical plasma cleaning device can clean multiple batteries 5 to be cleaned at the same time, which can significantly shorten the time required to clean all batteries 5, thereby improving the overall cleaning efficiency.
[0045] The corresponding setup of a cleaning nozzle 11 and at least one station 31 helps to ensure the uniformity of the batteries 5 to be cleaned on each station 31 during the plasma cleaning process, so that the cylindrical surface of each battery 5 can be thoroughly and uniformly cleaned; and through the above setup, the battery cleaning conditions on each station 31 are relatively consistent, such as gas flow rate and pressure, which in turn can ensure the consistency of battery cleaning to a certain extent.
[0046] The clamping and rotating mechanism 2 includes: a first clamping member 21, a second clamping member 22 and a rotating member 23. The supporting member 3 is located between the first clamping member 21 and the second clamping member 22. The first clamping member 21 is used to clamp one end of the battery 5 and the second clamping member 22 is used to clamp the other end of the battery 5.
[0047] The rotating member 23 is used to drive one or more first clamping members 21 and / or second clamping members 22 to make each battery 5 rotate in the axial direction as the rotation axis direction, switching the cylindrical part of the battery 5 opposite to the cleaning nozzle 11.
[0048] The clamping and rotating mechanism 2 is used to clamp and rotate the battery 5, so that the entire cylindrical part of the battery 5 can be evenly contacted with the cleaning nozzle 11, avoiding the situation where only the part of the battery 5 cylindrical part opposite to the cleaning nozzle 11 is cleaned. By controlling the battery through the clamping and rotating mechanism 2, the cleaning time of each position on the cylindrical part of the battery 5 is consistent, thereby achieving the consistency of the cleaning effect of each position on the cylindrical part of each battery 5, thus improving the plasma cleaning quality of the battery 5; it also shortens the cleaning time of a single battery 5, which can effectively improve the battery cleaning efficiency compared with the static cleaning method.
[0049] Furthermore, such as Figure 1 and Figure 2 As shown, a dust collection component 4 is also provided, which is located on the side of the support component 3 away from the cleaning mechanism 1.
[0050] The dust collection component 4 is equipped with several dust collection bins 41, and the arrangement direction of the dust collection bins 41 corresponds to the arrangement direction of the workstation 31.
[0051] Understandably, the arrangement direction of the dust collection bin 41 corresponds to the arrangement direction of the workstation 31, which helps to collect the debris or dust that falls off each workstation 31 during the cleaning process in a timely manner, thereby improving cleaning efficiency; it also helps to make effective use of the internal space of the device, making the arrangement of the dust collection components 4 more compact and orderly, and improving the space utilization rate of the device.
[0052] Furthermore, such as Figure 2 As shown, the inner diameter of the dust collection bin 41 gradually decreases in the direction away from the support member 3 to form a bucket shape.
[0053] The bucket-shaped design of the dust collection bin 41 helps to accelerate the settling of debris. When the airflow enters the dust collection bin 41, dust and debris particles settle more easily to the bottom due to gravity, thereby improving the dust collection efficiency. When the airflow speed is high, the bucket-shaped dust collection bin 41 can guide the airflow to flow along a certain path, effectively slowing down the airflow and thus promoting the settling of debris. It can also prevent debris from splashing to a certain extent.
[0054] Furthermore, such as Figure 1 and Figure 5 As shown, each cleaning nozzle 11 is also equipped with a dust cover 12.
[0055] The dust cover 12 can effectively prevent dust and debris from directly entering the cleaning nozzle 11, and to a certain extent prevent the cleaning nozzle 11 from being blocked by dust and debris, so that the plasma cleaning effect is not affected; in addition, the dust cover 12 isolates dust and debris, and also protects the cleaning nozzle 11, thereby extending the service life of the cleaning nozzle 11.
[0056] Furthermore, the clamping and rotating mechanism 2 is also provided with a synchronization mechanism (not shown in the figure), and the first clamping member 21 and the second clamping member 22 are provided with multiple sets of opposing clamping parts 210; the rotating member 23 connects multiple clamping parts 210 through the synchronization mechanism so that the multiple clamping parts 210 rotate synchronously.
[0057] The synchronous mechanism enables the synchronous rotation of multiple clamping parts 210 located on the same clamping member, so that the multiple clamping parts 210 rotate at the same speed and angle, thereby improving the rotation accuracy and consistency among the multiple clamping parts 210; thus achieving the consistency of the rotation speed and rotation frequency of the battery 5 at different workstations 31, which in turn helps to improve the consistency of the plasma cleaning effect of the battery 5.
[0058] For example, the synchronization mechanism can be a structure of chain and gear, a structure of gear and transmission belt, or a linkage structure;
[0059] Of course, there are no restrictions on the specific synchronization mechanism.
[0060] Furthermore, such as Figure 3 and Figure 4 As shown, the clamping part 210 is provided with a clamping surface 211 for clamping the battery 5, and a mesh-like anti-slip texture 212 is provided on the clamping surface 211.
[0061] The mesh anti-slip texture 212 design can increase the friction of the clamping surface 211, which can prevent the battery 5 from sliding or falling off during the clamping process to a certain extent, thereby enhancing the stability of the clamping state and helping to maintain the stability of the battery 5 during the plasma cleaning process, achieving a good plasma cleaning effect; and by dispersing the contact pressure on the clamping surface 211 through the mesh anti-slip texture 212, it can also help reduce local wear when the clamping surface 211 is in direct contact with the surface of the battery 5.
[0062] Furthermore, such as Figure 2 As shown, all cleaning nozzles 11 are connected by connectors 13. Multiple reinforcing structures 130 are spaced apart on the connectors 13, and the shape of the reinforcing structures 130 includes triangles.
[0063] The triangular reinforcing structure 130 has strong stability and can effectively disperse and bear stress from all directions, improving the tensile strength and compressive strength of the connector 13, thereby enhancing the stability and durability of the entire connector 13. Multiple reinforcing structures 130 are spaced apart on the connector 13, which can effectively improve seismic resistance and impact resistance, and prevent the connector 13 from deforming or breaking under strong impact.
[0064] Furthermore, the axis of the clamping portion 210 located on the first clamping member 21 and the axis of the clamping portion 210 located on the second clamping member 22 are respectively perpendicular to the axis of the cleaning nozzle 11.
[0065] By setting the axis of the clamping part 210 on the first clamping member 21 and the axis of the clamping part 210 on the second clamping member 22 to be perpendicular to the axis of the cleaning nozzle 11, the cleaning angle of the cleaning nozzle 11 on the battery 5 located on the work station 31 is improved, thereby optimizing the action method of the gas in the cleaning nozzle 11, avoiding airflow loss, helping to improve energy utilization, increasing the cleaning intensity of the battery 5, and improving the plasma cleaning effect.
[0066] Furthermore, combined Figure 1 , Figure 2 and Figure 5 As shown, the side of the cleaning nozzle 11 facing the clamping and rotating mechanism 2 is the cleaning surface 110, and multiple nozzles 111 are spaced apart along the circumferential direction of the cleaning surface 110 to form a ring-shaped nozzle array.
[0067] The arrangement of nozzles 111 forms a ring-shaped nozzle array. The cleaning nozzle 11 can spray gas evenly from different angles, so that the cylindrical surface of the battery 5 can be thoroughly cleaned and has a wider coverage range. This can reduce the cleaning time and improve cleaning efficiency to a certain extent. The ring-shaped nozzle array design can be used in conjunction with the clamping and rotating mechanism 2. The clamping and rotating mechanism 2 will rotate the cylindrical surface of the battery 5 and change its angle. The ring-shaped nozzle array helps to ensure that the gas sprayed by the nozzles 111 can always evenly cover the cylindrical surface of the battery 5 during the cleaning process.
[0068] Furthermore, such as Figure 1 As shown, it also includes a frame 6, a drive component 61, a slider 62, and a slide rail 63 that matches the shape of the slider 62;
[0069] One of the cleaning mechanism 1 and the frame 6 is provided with a sliding member 62, and the other is provided with a slide rail 63. The sliding member 62 is movably mounted on the slide rail 63 to realize the movable connection between the cleaning mechanism 1 and the frame 6.
[0070] The frame 6 or the cleaning mechanism 1 is also equipped with a distance sensing device 64 that is communicatively connected to the drive component 61. The output end of the drive component 61 is connected to the cleaning mechanism 1 to drive the cleaning mechanism 1 to adjust its relative position with the support component 3.
[0071] With the cooperation of the slider 62 and the slide rail 63, the cleaning mechanism 1 can slide flexibly on the frame 6, and the relative position of the cleaning mechanism 1 and the support 3 can be adjusted. This adjustability allows the cleaning mechanism 1 to adapt to the cleaning needs of batteries 5 of different shapes and sizes, thus improving the versatility and adaptability of the device.
[0072] The drive unit 61 can cooperate with the distance sensing device 64 to enable the cleaning mechanism 1 to precisely adjust its relative position with the support member 3, so that the cleaning nozzle 11 can be aligned with the column of the battery 5, thereby improving cleaning efficiency and cleaning quality; wherein, the distance sensing device 64 can be a distance sensor.
[0073] The embodiments of this application have at least the following beneficial effects:
[0074] This application provides a plasma cleaning device for the cylindrical surface of a battery 5, which can effectively improve cleaning efficiency, reduce the structural complexity of the device, lower maintenance costs, optimize the consistency of cleaning results, and improve cleaning quality. Specifically, multiple cleaning nozzles 11 are provided to achieve batch cleaning of the cylindrical surface of the battery 5, shortening the cleaning time of the battery 5 and effectively improving cleaning efficiency. A clamping and rotating mechanism 2 is provided, which can maintain the positional stability of the battery 5 while cleaning by rotating the cylindrical surface of the battery 5, achieving a more consistent cleaning effect and improving cleaning quality. Therefore, the overall structure of the device is simplified and maintenance costs are reduced.
[0075] Those skilled in the art will understand that the accompanying drawings are merely schematic diagrams of a preferred embodiment, and the modules or processes shown in the drawings are not necessarily essential for implementing this application.
[0076] Those skilled in the art will understand that the modules in the apparatus of the implementation scenario can be distributed within the apparatus of the implementation scenario as described, or they can be located in one or more apparatuses different from this implementation scenario, with corresponding changes. The modules of the above-described implementation scenario can be combined into one module, or they can be further divided into multiple sub-modules.
[0077] The serial numbers in this application are for descriptive purposes only and do not represent the superiority or inferiority of the implementation scenario.
[0078] The above disclosures are only a few specific implementation scenarios of this application. However, this application is not limited to these. Any variations that can be conceived by those skilled in the art should fall within the protection scope of this application.
Claims
1. A battery cylindrical plasma cleaning apparatus, characterized by, include: Cleaning mechanism, clamping and rotating mechanism and supporting components; The cleaning mechanism is oriented toward the support member, and the cleaning mechanism is provided with a plurality of cleaning nozzles. The support member is provided with a plurality of workstations for placing batteries to be cleaned, and each cleaning nozzle is provided with at least one of the workstations. The clamping and rotating mechanism includes: a first clamping member, a second clamping member, and a rotating member. The supporting member is located between the first clamping member and the second clamping member. The first clamping member is used to clamp one end of the battery, and the second clamping member is used to clamp the other end of the battery. The rotating component is used to drive one or more of the first clamping components and / or the second clamping components to rotate each battery about the axial direction as the rotation axis, switching the cylindrical portion of the battery opposite to the cleaning nozzle.
2. The apparatus of claim 1, wherein the cylindrical electrode is made of a material selected from the group consisting of aluminum, stainless steel, and copper. 2 It is also equipped with a dust collection component, which is located on the side of the support component away from the cleaning mechanism; The dust collection device is equipped with several dust collection bins, and the arrangement direction of the dust collection bins corresponds to the arrangement direction of the workstation.
3. The apparatus of claim 2, wherein the cylindrical electrode is a hollow cylinder. The inner diameter of the dust collection bin gradually narrows away from the support member to form a bucket shape.
4. The apparatus of claim 1 wherein the battery cylinder is a cylindrical battery. Each of the cleaning nozzles is also equipped with a dust cover.
5. The apparatus of claim 1 wherein the battery cylinder is a cylindrical battery. The clamping and rotating mechanism is also provided with a synchronization mechanism, and the first clamping member and the second clamping member are provided with multiple sets of opposing clamping parts; The rotating component is connected to multiple clamping parts through the synchronization mechanism so that the multiple clamping parts rotate synchronously.
6. The apparatus of claim 5, wherein the cylindrical electrode is made of a material selected from the group consisting of aluminum, stainless steel, and copper. The clamping part is provided with a clamping surface for clamping the battery, and the clamping surface is provided with a mesh-like anti-slip texture.
7. The apparatus of claim 1 wherein the battery cylinder is a cylindrical battery. All the cleaning nozzles are connected by connectors, and the connectors are provided with multiple reinforcing structures at intervals, the reinforcing structures being triangular in shape.
8. The apparatus of claim 5 or 6, wherein the cylindrical electrode is made of a material selected from the group consisting of aluminum, stainless steel, and copper. 5 The axis of the clamping part located on the first clamping member and the axis of the clamping part located on the second clamping member are respectively perpendicular to the axis of the cleaning nozzle.
9. A cylindrical surface plasma cleaning apparatus as claimed in any one of claims 1 to 7, wherein The side of the cleaning nozzle facing the clamping and rotating mechanism is the cleaning surface, and multiple nozzles are spaced apart along the circumferential direction of the cleaning surface to form a ring-shaped nozzle array.
10. A cylindrical surface plasma cleaning apparatus as claimed in any one of claims 1 to 7, wherein It also includes a frame, a drive unit, a sliding component, and a slide rail that matches the shape of the sliding component; One of the cleaning mechanism and the frame is provided with a sliding member, and the other is provided with a slide rail. The sliding member is movably mounted on the slide rail to achieve a movable connection between the cleaning mechanism and the frame. The frame or the cleaning mechanism is also provided with a distance sensing device that is communicatively connected to the drive component. The output end of the drive component is connected to the cleaning mechanism to drive the cleaning mechanism to adjust its relative position with the support component.