Automatic rubber cover assembling equipment

By designing an automated assembly equipment for rubber caps, the fully automated assembly of precision and small parts has been achieved, solving the problems of low efficiency and safety risks associated with manual operation in existing technologies, and improving production efficiency and safety.

CN224143423UActive Publication Date: 2026-04-21DONGGUAN RUNMA INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN RUNMA INTELLIGENT TECH CO LTD
Filing Date
2025-04-08
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The current precision assembly of mechanical parts relies on manual operation, resulting in low production efficiency, high labor costs, and safety risks, making it unsuitable for large-scale, high-volume production needs.

Method used

An automatic assembly device for plastic caps was designed, including a frame, a lower and upper cap feeding mechanism, a material picking mechanism, a cap pressing mechanism, and a sorting mechanism, to realize a fully automated process of lower cap feeding, upper cap assembly, pressing, and sorting.

Benefits of technology

The assembly of the rubber caps has been fully automated, which has improved production efficiency, reduced labor costs, and avoided the safety risks of manual operation.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224143423U_ABST
    Figure CN224143423U_ABST
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Abstract

The utility model discloses automatic rubber cover assembling equipment which comprises a rack, a lower cover feeding mechanism and a lower cover feeding mechanism, an indexing turntable is arranged on the rack, a plurality of lower cover positioning seats are arranged on the edge of the upper plane of the indexing turntable at intervals, and lower cover positioning grooves are formed in the lower cover positioning seats. A lower cover taking mechanism, an upper cover taking mechanism, a cover pressing mechanism and a sorting mechanism are arranged on the rack along the periphery of the indexing turntable at intervals; a full-automatic assembling mode is adopted, lower cover feeding, upper cover assembling, pressing and sorting discharging are all automatically completed, manual operation is not needed in the middle, and the assembling efficiency of the rubber cover is effectively improved.
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Description

Technical Field

[0001] This utility model relates to a cap assembly equipment, and more particularly to an automatic cap assembly equipment. Background Technology

[0002] The production of most existing mechanical parts requires manual operation, especially for precision and small components. Manual sorting and assembly consume a lot of manpower, and the speed of manual operation is greatly limited, slowing down the production progress and failing to meet the needs of large-scale, high-volume production. For example, in the assembly of the outer shell and the cover, the cover is generally assembled onto the outer shell in a fixed direction. If the direction is incorrect, the cover cannot be assembled onto the outer shell.

[0003] Existing plastic cap assembly is usually done manually, where the upper cap is assembled onto the lower cap, and the assembled shell is then transferred to a riveting machine for riveting and fixing. After riveting, the product needs to be removed manually from the riveting machine. This semi-automatic assembly method has the disadvantages of low assembly efficiency and the risk of being crushed when manually handling the product. Summary of the Invention

[0004] In order to overcome the shortcomings and deficiencies of the existing technology, the purpose of this utility model is to provide an automatic assembly device for glue caps.

[0005] The purpose of this utility model is achieved through the following technical solution: an automatic assembly device for plastic caps, including a frame, a lower cap feeding mechanism and an upper cap feeding mechanism, wherein the frame is provided with an indexing turntable, and a plurality of lower cap positioning seats are provided at intervals along the upper edge of the indexing turntable, and a lower cap positioning groove is provided on the lower cap positioning seat; the frame is provided with a lower cap picking mechanism, an upper cap picking mechanism, a cap pressing mechanism and a sorting mechanism at intervals along the periphery of the indexing turntable.

[0006] The lower cover picking mechanism takes the lower cover from the outlet of the lower cover feeding mechanism and transports it to the lower cover positioning seat. The indexing turntable drives the lower cover to rotate to the position for assembling the upper cover. The upper cover picking mechanism takes the upper cover from the outlet of the upper cover feeding mechanism and places the upper cover on the lower cover. The indexing turntable continues to drive the product to the pressing station. The pressing mechanism presses the upper cover and the lower cover together. The mechanism continues to drive the product to the unloading station. The sorting mechanism removes the product from the lower cover positioning seat and unloads it.

[0007] As an improvement of the automatic assembly cap equipment of this utility model, the lower cap feeding mechanism includes a lower cap vibrating plate hopper and a lower cap conveying slide. The lower cap vibrating plate hopper is installed on a first support. The discharge port of the lower cap vibrating plate hopper is connected to the lower cap conveying slide. A lower cap positioning platform is provided at the discharge port of the lower cap conveying slide.

[0008] The upper cover feeding mechanism includes an upper cover vibrating plate hopper and an upper cover conveying slide. The upper cover vibrating plate hopper is mounted on a second support. The discharge port of the upper cover vibrating plate hopper is connected to the upper cover conveying slide. An upper cover positioning platform is provided at the discharge port of the upper cover conveying slide. The upper cover positioning platform is provided with a clamping and clearance groove.

[0009] As an improvement of the automatic cap assembly equipment of this utility model, both the lower cap picking mechanism and the upper cap picking mechanism include a bracket. The bracket is provided with a cap picking transverse cylinder mounting plate. The cap picking transverse cylinder mounting plate is provided with a cap picking transverse cylinder and a cap picking transverse slide rail. The piston rod end of the cap picking transverse cylinder is connected to the cap picking lifting cylinder mounting plate. The upper end of the cap picking lifting cylinder mounting plate is provided with a cap picking lifting cylinder. The cap picking lifting cylinder mounting plate is slidably connected to the cap picking transverse slide rail through a slider. The cap picking lifting cylinder mounting plate is provided with a cap picking lifting slide rail. The cap picking lifting slide rail is connected to the lifting mounting plate through a lifting slider. The bottom of the lifting mounting plate is provided with a cap picking cylinder mounting plate. The cap picking cylinder is fixedly installed at the bottom of the cap picking cylinder mounting plate. The piston rod end of the cap picking lifting cylinder is connected to the upper end of the cap picking cylinder mounting plate.

[0010] As an improvement of the automatic cap assembly equipment of this utility model, the cap pressing mechanism includes a cap pressing bracket, a cap pressing cylinder mounting plate is provided on the cap pressing bracket, a cap pressing cylinder and a cap pressing lifting slide rail are provided on the cap pressing cylinder mounting plate, the piston rod of the cap pressing cylinder is connected to the cap pressing lifting plate, the cap pressing lifting plate is connected to the cap pressing lifting slide rail through a slider, and a pressing head is provided at the bottom of the cap pressing lifting plate.

[0011] As an improvement of the automatic assembly cap equipment of this utility model, the sorting mechanism includes a sorting bracket, on which a sorting transverse cylinder mounting plate is provided. The sorting transverse cylinder mounting plate is provided with a sorting transverse cylinder and a sorting transverse slide rail. The piston rod end of the sorting transverse cylinder is connected to a sorting lifting cylinder mounting plate. A sorting lifting cylinder is provided at the upper end of the sorting lifting cylinder mounting plate. The sorting lifting cylinder mounting plate is slidably connected to the sorting transverse slide rail via a slider. The sorting lifting cylinder mounting plate is provided with a sorting lifting slide rail. The sorting lifting slide rail is connected to a lifting plate via a lifting slider. A sorting cylinder is provided on the lifting plate. The piston rod end of the sorting lifting cylinder is connected to the upper end of the lifting plate. The sorting cylinder controls the horizontal movement of the sorting clamping cylinder.

[0012] The beneficial effects of this utility model are as follows: This utility model adopts a fully automatic assembly method. The feeding of the lower cover, the assembly of the upper cover, the pressing and sorting are all completed automatically without the need for manual operation, which effectively improves the assembly efficiency of the rubber cover. Attached Figure Description

[0013] Figure 1 This is a perspective view of the present invention;

[0014] Figure 2 This is a schematic diagram of the upper cover feeding mechanism of this utility model;

[0015] Figure 3 This is a schematic diagram of the capping mechanism of this utility model;

[0016] Figure 4 This is a schematic diagram of the sorting mechanism of this utility model;

[0017] Figure 5 This is a schematic diagram of the frame structure of this utility model;

[0018] Figure 6 yes Figure 2 Enlarged view of point A in the image. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0021] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. If the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0022] like Figures 1-6As shown, an automatic cap assembly equipment includes a frame 1, a lower cap feeding mechanism 2 and an upper cap feeding mechanism 3. The frame 1 is provided with an indexing turntable 10. Multiple lower cap positioning seats 4 are provided at intervals along the upper edge of the indexing turntable 10. The lower cap positioning seats 4 are provided with lower cap positioning grooves 5. The frame 1 is provided with a lower cap picking mechanism 6, an upper cap picking mechanism 7, a cap pressing mechanism 8 and a sorting mechanism 9 at intervals along the periphery of the indexing turntable 10.

[0023] The lower cover picking mechanism 6 takes the lower cover from the outlet of the lower cover feeding mechanism 2 and moves it to the lower cover positioning seat 4. The indexing turntable 10 drives the lower cover to rotate to the position for assembling the upper cover. The upper cover picking mechanism 7 takes the upper cover from the outlet of the upper cover feeding mechanism 3 and places the upper cover on the lower cover. The indexing turntable 10 continues to drive the product to the pressing station. The pressing mechanism 8 presses the upper cover and the lower cover together. The indexing turntable 10 continues to drive the product to the unloading station. The sorting mechanism 9 takes the product out of the lower cover positioning seat 4 and unloads it.

[0024] Preferably, the lower cover feeding mechanism 2 includes a lower cover vibrating plate hopper 21 and a lower cover conveying slide 22. The lower cover vibrating plate hopper 21 is mounted on the first support 23. The discharge port of the lower cover vibrating plate hopper 21 is connected to the lower cover conveying slide 22. A lower cover positioning platform 24 is provided at the discharge port of the lower cover conveying slide 22.

[0025] The upper cover feeding mechanism 3 includes an upper cover vibrating plate hopper 31 and an upper cover conveying slide 32. The upper cover vibrating plate hopper 31 is mounted on the second support 33. The discharge port of the upper cover vibrating plate hopper 31 is connected to the upper cover conveying slide 32. An upper cover positioning platform 34 is provided at the discharge port of the upper cover conveying slide 32. The upper cover positioning platform 34 is provided with a clamping clearance groove 35. The clamping clearance groove 35 facilitates the upper cover picking mechanism 7 to clamp the upper cover.

[0026] Preferably, both the lower cover picking mechanism 6 and the upper cover picking mechanism 7 include a bracket 61. The bracket 61 is provided with a cover picking transverse cylinder mounting plate 62. The cover picking transverse cylinder mounting plate 62 is provided with a cover picking transverse cylinder 63 and a cover picking transverse slide rail. The piston rod end of the cover picking transverse cylinder 63 is connected to the cover picking lifting cylinder mounting plate 64. The upper end of the cover picking lifting cylinder mounting plate 64 is provided with a cover picking lifting cylinder 65. The cover picking lifting cylinder mounting plate 64 is slidably connected to the cover picking transverse slide rail through a slider. The cover picking lifting cylinder mounting plate 64 is provided with a cover picking lifting slide rail. The cover picking lifting slide rail is connected to the lifting mounting plate 66 through a lifting slider. The bottom of the lifting mounting plate 66 is provided with a cover picking cylinder mounting plate 67. The bottom of the cover picking cylinder mounting plate 67 is fixedly installed with a cover picking cylinder 68. The piston rod end of the cover picking lifting cylinder 65 is connected to the upper end of the cover picking cylinder mounting plate 67.

[0027] Preferably, the capping mechanism 8 includes a capping bracket 81, a capping cylinder mounting plate 82 on the capping bracket 81, a capping cylinder 83 and a capping lifting slide rail on the capping cylinder mounting plate 82, the piston rod of the capping cylinder 83 is connected to the capping lifting plate 84, the capping lifting plate 84 is connected to the capping lifting slide rail by a slider, and a pressure head 85 is provided at the bottom of the capping lifting plate 84, the pressure head 85 is cylindrical.

[0028] Preferably, the sorting mechanism 9 includes a sorting bracket 91, on which a sorting transverse cylinder mounting plate 92 is provided. The sorting transverse cylinder mounting plate 92 is provided with a sorting transverse cylinder 93 and a sorting transverse slide rail. The piston rod end of the sorting transverse cylinder 93 is connected to a sorting lifting cylinder mounting plate 94. A sorting lifting cylinder 95 is provided at the upper end of the sorting lifting cylinder mounting plate 94. The sorting lifting cylinder mounting plate 94 is slidably connected to the sorting transverse slide rail via a slider. A sorting lifting slide rail is provided on the sorting lifting cylinder mounting plate 94. The sorting lifting slide rail is connected to a lifting plate 96 via a lifting slider. A sorting cylinder 97 is provided on the lifting plate 96. The piston rod end of the sorting lifting cylinder 95 is connected to the upper end of the lifting plate 96. The sorting cylinder 97 controls the horizontal movement of the sorting clamping cylinder 98.

[0029] The working process of this utility model is as follows: The lower cover is stored in the lower cover vibrating plate hopper 21 of the lower cover feeding mechanism 2. When started, the lower cover vibrating plate hopper 21 vibrates, causing the lower cover to be sent out along the lower cover conveying slide 22 to the picking position. The lower cover picking mechanism 6 picks up the lower cover from the discharge port of the lower cover conveying slide 22 and transports the lower cover to the lower cover positioning seat 4 on the indexing turntable 10. The indexing turntable 10 drives the lower cover to rotate to the position of assembling the upper cover. The upper cover picking mechanism 7 picks up the upper cover from the discharge port of the upper cover feeding mechanism 3 and puts the upper cover on the lower cover. The indexing turntable 10 continues to drive the product to rotate to the pressing station. The pressing mechanism 8 presses the upper cover and the lower cover together. The indexing turntable 10 continues to drive the product to rotate to the unloading station. The sorting mechanism 9 takes the product out from the lower cover positioning seat 4 and unloads it.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and structure of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic assembly of glue cap equipment, comprising a rack, a lower cap feeding mechanism and an upper cap feeding mechanism, characterized in that, The frame is equipped with an indexing turntable, and the upper edge of the indexing turntable is provided with multiple lower cover positioning seats at intervals. The lower cover positioning seats are provided with lower cover positioning grooves. The frame is provided with a lower cover picking mechanism, an upper cover picking mechanism, a cover pressing mechanism and a sorting mechanism at intervals along the periphery of the indexing turntable. The lower cover picking mechanism takes the lower cover from the outlet of the lower cover feeding mechanism and transports it to the lower cover positioning seat. The indexing turntable drives the lower cover to rotate to the position for assembling the upper cover. The upper cover picking mechanism takes the upper cover from the outlet of the upper cover feeding mechanism and places it on the lower cover. The indexing turntable continues to drive the product to the pressing station. The pressing mechanism presses the upper cover and lower cover together. The indexing turntable continues to drive the product to the unloading station. The sorting mechanism removes the product from the lower cover positioning seat and unloads it.

2. The automatic assembly of the rubber cap device according to claim 1, characterized in that, The lower cover feeding mechanism includes a lower cover vibrating plate hopper and a lower cover conveying slide. The lower cover vibrating plate hopper is installed on a first support. The discharge port of the lower cover vibrating plate hopper is connected to the lower cover conveying slide. A lower cover positioning platform is provided at the discharge port of the lower cover conveying slide. The upper cover feeding mechanism includes an upper cover vibrating plate hopper and an upper cover conveying slide. The upper cover vibrating plate hopper is mounted on a second support. The discharge port of the upper cover vibrating plate hopper is connected to the upper cover conveying slide. An upper cover positioning platform is provided at the discharge port of the upper cover conveying slide. The upper cover positioning platform is provided with a clamping and clearance groove.

3. The automatic assembly of the rubber cap device according to claim 2, characterized in that, Both the lower cover picking mechanism and the upper cover picking mechanism include a bracket. A cover-picking horizontal movement cylinder mounting plate is mounted on the bracket. The cover-picking horizontal movement cylinder mounting plate is equipped with a cover-picking horizontal movement cylinder and a cover-picking horizontal movement slide rail. The piston rod end of the cover-picking horizontal movement cylinder is connected to a cover-picking lifting cylinder mounting plate. A cover-picking lifting cylinder is located at the upper end of the cover-picking lifting cylinder mounting plate. The cover-picking lifting cylinder mounting plate is slidably connected to the cover-picking horizontal movement slide rail via a slider. A cover-picking lifting slide rail is located on the cover-picking lifting cylinder mounting plate. The cover-picking lifting slide rail is connected to the lifting mounting plate via a lifting slider. A cover-picking cylinder mounting plate is located at the bottom of the lifting mounting plate. A cover-picking cylinder is fixedly mounted at the bottom of the cover-picking cylinder mounting plate. The piston rod end of the cover-picking lifting cylinder is connected to the upper end of the cover-picking cylinder mounting plate.

4. The automatic assembly cap device according to claim 1, wherein The capping mechanism includes a capping bracket, a capping cylinder mounting plate on the capping bracket, a capping cylinder and a capping lifting slide rail on the capping cylinder mounting plate, a piston rod of the capping cylinder connected to the capping lifting plate, the capping lifting plate connected to the capping lifting slide rail via a slider, and a pressure head at the bottom of the capping lifting plate.

5. The automatic assembly equipment for glue caps according to claim 1, characterized in that, The sorting mechanism includes a sorting support, on which a sorting transverse cylinder mounting plate is provided. The sorting transverse cylinder mounting plate is provided with a sorting transverse cylinder and a sorting transverse slide rail. The piston rod end of the sorting transverse cylinder is connected to a sorting lifting cylinder mounting plate. A sorting lifting cylinder is located at the upper end of the sorting lifting cylinder mounting plate. The sorting lifting cylinder mounting plate is slidably connected to the sorting transverse slide rail via a slider. A sorting lifting slide rail is provided on the sorting lifting cylinder mounting plate. The sorting lifting slide rail is connected to a lifting plate via a lifting slider. A sorting cylinder is provided on the lifting plate. The piston rod end of the sorting lifting cylinder is connected to the upper end of the lifting plate. The sorting cylinder controls the horizontal movement of the sorting clamping cylinder.