Radial drilling machine with scrap collecting device for gear production

Abstract

The utility model relates to the technical field of gear production, in particular to a radial drilling machine with a scrap collecting device for gear production, and solves the problems that a large number of generated metal scraps are inconvenient to clean and collect when a radial drilling machine in the prior art is used for machining a workpiece, particularly drilling on a high-strength material, and the machining efficiency is high. And machine faults or safety accidents are caused. A radial drilling machine with a scrap collecting device for gear production comprises a base, one side of the top of the base is fixedly connected with the radial drilling machine through bolts, and the other side of the top of the base is fixedly connected with a frame. By means of the bearing frame provided with the cleaning roller and the scraping plate, the discharging groove matched with the bearing frame and the collecting box matched with the bearing frame, the scrap cleaning efficiency and quality are remarkably improved, the problem that traditional equipment needs to frequently interrupt the machining process and conduct manual cleaning is solved, and therefore the working efficiency is greatly improved, and the labor intensity is reduced.

Description

Technical Field

[0001] This utility model relates to the field of gear manufacturing technology, and in particular to a radial drilling machine for gear manufacturing with a chip collection device. Background Technology

[0002] Radial drilling machines, as a key metal processing equipment, occupy an important position in the machinery manufacturing industry. As a core component for precision hole machining, their machining accuracy and efficiency have a decisive impact on the overall product quality and production efficiency. Especially in the machining of precision parts such as gears, existing radial drilling machines have gradually revealed a series of obvious limitations and technical problems when handling high-strength materials.

[0003] Specifically, existing radial drilling machines generate a large amount of metal debris during workpiece machining, especially when drilling into high-strength materials. This debris is difficult to clean and collect. If it is not removed promptly and effectively, it will not only seriously affect the machining quality of subsequent workpieces but may also lead to machine malfunctions or safety accidents. Furthermore, operators need to frequently interrupt the machining process to manually clean the work area, which greatly reduces work efficiency and increases labor intensity. Therefore, to address the many shortcomings of existing technologies, we urgently need an innovative radial drilling machine for gear production with a debris collection device to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide a radial drilling machine for gear production with a chip collection device, which solves the problem that in the process of machining workpieces, especially when drilling on high-strength materials, the large amount of metal chips generated by the radial drilling machine in the prior art are not easy to clean and collect. If these chips are not removed in a timely and effective manner, they will not only seriously affect the processing quality of subsequent workpieces, but may also lead to machine failure or safety accidents.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A radial drilling machine for gear production with a debris collection device includes a base. A radial drilling machine is bolted to one side of the top of the base, and a frame is bolted to the other side of the top of the base. A support frame is slidably connected to the inner side of the frame, and a cleaning roller is rotatably connected to the inner side of the support frame. A fixed plate is bolted to one side of the fixed plate, and a first motor is bolted to one side of the fixed plate. A rotating rod is rotatably connected to the other side of the fixed plate, and one end of the rotating rod passes through the fixed plate and is connected to the output shaft of the first motor via a bearing sleeve. Scrapers are bolted to both sides of the bottom of the support frame, and one end of the rotating rod is engaged with one end of the cleaning roller. Discharge troughs are provided on both sides of the bottom of the frame, and the bottom of both discharge troughs is connected to a collection box. A door is rotatably connected to the outer side of both collection boxes via a hinge.

[0007] Preferably, a side frame is fixedly connected to one side of the frame, and a second motor is fixedly connected to one side of the outer wall of the side frame by bolts. A screw is rotatably connected to the inner side of the side frame, and one end of the screw is connected to a nut seat by threaded engagement. One side of the nut seat is fixedly connected to the side wall of the load-bearing frame.

[0008] Preferably, sliding blocks are fixedly connected to both sides of the load-bearing frame, and both sliding blocks are slidably connected to the side wall of the frame through sliding grooves, and one side of one of the two sliding blocks is fixedly connected to one side of the nut seat.

[0009] Preferably, a movable plate is slidably connected to the side of the frame near the radial drilling machine, and the bottom of the movable plate is fixedly connected to the bottom of the inner side of the frame through a protective net, and one side of the movable plate is elastically connected to one side of the frame through a compression spring.

[0010] Preferably, both sides of the movable plate are fixedly connected to sliders, and both sliders are slidably connected to the side wall of the frame through a groove.

[0011] Preferably, one end of the screw is rotatably connected to the inner wall of the side frame via a rotating shaft, and the other end of the screw passes through the side wall of the side frame via a bearing sleeve. Both ends of the cleaning roller are rotatably connected to the inner wall of the bearing frame via rotating shafts. A top groove is provided on one side of the top of the bearing frame, and a first gear is sleeved on one end of the rotating rod, and a second gear is sleeved on one end of the cleaning roller, and the first gear and the second gear are meshed together.

[0012] This utility model has the following beneficial effects:

[0013] This invention provides an effective solution to the problem of large amounts of difficult-to-clean metal debris generated by radial drilling machines when drilling high-strength materials. By using a support frame with cleaning rollers and scrapers, along with a corresponding discharge chute and collection box, the efficiency and quality of debris removal are significantly improved. This eliminates the need for frequent interruptions in manual cleaning required by traditional equipment, thereby greatly increasing work efficiency and reducing labor intensity. Furthermore, by reducing the impact of debris on the processing area, this not only ensures processing accuracy and product quality but also reduces the risk of machine malfunctions or safety accidents caused by debris. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall main structure of this utility model;

[0016] Figure 2 This is a side view of the structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the rear view structure of this utility model;

[0018] Figure 4 This is a top view of the structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the load-bearing frame structure of this utility model.

[0020] In the diagram: 1. Base; 2. Radial drilling machine; 3. Frame; 4. Movable plate; 5. Slider; 6. Slide groove; 7. Protective net; 8. Bearing frame; 9. Top groove; 10. Fixed plate; 11. First gear; 12. First motor; 13. Cleaning roller; 14. Second gear; 15. Sliding block; 16. Sliding groove; 17. Side frame; 18. Second motor; 19. Discharge chute; 20. Collection box; 21. Door; 22. Nut seat; 23. Compression spring; 24. Rotating rod; 25. Screw; 26. Scraper. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0022] Reference Figure 1-5 A radial drilling machine for gear production with a debris collection device includes a base 1. A radial drilling machine 2 is fixedly connected to one side of the top of the base 1 by bolts. A frame 3 is fixedly connected to the other side of the top of the base 1. A bearing frame 8 is slidably connected to the inner side of the frame 3. A cleaning roller 13 is rotatably connected to the inner side of the bearing frame 8. A fixing plate 10 is fixedly connected to one side of the top of the bearing frame 8. A first motor 12 is fixedly connected to one side of the fixing plate 10 by bolts. A rotating rod 24 is rotatably connected to the other side of the fixing plate 10. One end of the rotating rod 24 passes through the fixing plate 10 through a bearing sleeve and is connected to the output shaft of the first motor 12. Scrapers 26 are fixedly connected to both sides of the bottom of the bearing frame 8. One end of the rotating rod 24 is engaged with one end of the cleaning roller 13. Discharge troughs 19 are opened on both sides of the bottom of the frame 3. A collection box 20 is connected to the bottom of both discharge troughs 19. A door 21 is rotatably connected to the outer side of both collection boxes 20 by hinges.

[0023] First, the workpiece to be processed is placed in the frame 3, which is bolted to the top side of the base 1. Then, the radial drilling machine 2 (model Z3040) is started to process the workpiece. A large amount of metal shavings generated during processing need to be cleaned and collected promptly to avoid affecting the processing quality of subsequent workpieces and preventing potential safety accidents. When it is necessary to clean and collect the shavings generated during processing, the operator can move the support frame 8 and simultaneously start the first motor 12. The first motor 12 drives the cleaning roller 13 to rotate via the rotating rod 24, cleaning the shavings inside the frame 3. At the same time, the scrapers 26 on both sides of the bottom of the support frame 8 scrape the shavings, further ensuring that the shavings are effectively removed. By moving the support frame 8 back and forth, the shavings in the frame 3 can be cleaned into the discharge chute 19, and then collected by the collection box 20. The entire process not only improves work efficiency and reduces manual intervention but also ensures a clean processing environment.

[0024] Furthermore, a side frame 17 is fixedly connected to one side of the frame 3, and a second motor 18 is fixedly connected to one side of the outer wall of the side frame 17 by bolts. A screw 25 is rotatably connected to the inner side of the side frame 17, and a nut seat 22 is threadedly connected to one end of the screw 25. One side of the nut seat 22 is fixedly connected to the side wall of the support frame 8. When the second motor 18 is started, the screw 25 is driven to rotate. The screw 25 moves along the axial direction of the nut seat 22 through the threaded engagement with the nut seat 22, thereby driving the support frame 8 to slide within the frame 3. This allows the support frame 8 to move smoothly without manual intervention, further improving the efficiency of cleaning debris and ensuring a more uniform and thorough cleaning process.

[0025] Furthermore, sliding blocks 15 are fixedly connected to both sides of the support frame 8, and both sliding blocks 15 are slidably connected to the side wall of the frame 3 through sliding grooves 16. One side of one of the two sliding blocks 15 is fixedly connected to one side of the nut seat 22. The sliding connection between the support frame 8 and the sliding grooves 16 on the side wall of the frame 3 via the sliding blocks 15 on both sides ensures high stability and guidance during movement. Simultaneously, the fixed connection between the sliding blocks 15 and the nut seat 22 further enhances the transmission stability of the support frame 8. This effectively prevents the support frame 8 from shaking or shifting during movement, improving the reliability and accuracy of the equipment operation.

[0026] Furthermore, a movable plate 4 is slidably connected to the side of the frame 3 near the radial drilling machine 2, and the bottom of the movable plate 4 is fixedly connected to the bottom inner side of the frame 3 through a protective net 7. One side of the movable plate 4 is elastically connected to one side of the frame 3 through a compression spring 23. When the radial drilling machine 2 processes the workpiece, the movable plate 4 always maintains a certain elastic pressure under the action of the compression spring 23, which affects the downward movement of the radial drilling machine 2's arm. This allows the protective net 7 to cover the processing area, preventing debris generated during processing from splashing into the external environment. This not only protects the safety of the operators but also reduces the pollution of the external environment by debris, further improving the environmental performance and safety of the equipment.

[0027] Furthermore, sliders 5 are fixedly connected to both sides of the movable plate 4, and both sliders 5 are slidably connected to the side wall of the frame 3 through the sliding groove 6. The movable plate 4 is slidably connected to the sliding groove 6 on the side wall of the frame 3 through the sliders 5 on both sides, ensuring that the movable plate 4 can slide smoothly when subjected to external force or compression spring 23, without jamming or deviation, thereby improving the movement flexibility and stability of the movable plate 4, further optimizing the covering effect of the protective net 7, and providing more reliable protection for the processing process.

[0028] Furthermore, one end of the screw 25 is rotatably connected to the inner wall of the side frame 17 via a rotating shaft, and the other end of the screw 25 passes through the side wall of the side frame 17 via a bearing sleeve. Both ends of the cleaning roller 13 are rotatably connected to the inner wall of the support frame 8 via rotating shafts. A top groove 9 is provided on one side of the top of the support frame 8. A first gear 11 is sleeved on one end of the rotating rod 24, and a second gear 14 is sleeved on one end of the cleaning roller 13. The first gear 11 and the second gear 14 are meshed together. The first motor 12 drives the first gear 11 to rotate via the rotating rod 24. The first gear 11 meshes with the second gear 14 at one end of the cleaning roller 13, thereby driving the cleaning roller 13 to rotate.

[0029] In summary:

[0030] First, place the workpiece to be processed into the frame 3, which is bolted to the top side of the base 1. Then, start the radial drilling machine 2 (model Z3040) to process the workpiece. A large amount of metal debris generated during processing needs to be cleaned and collected promptly to avoid affecting the processing quality of subsequent workpieces and preventing potential safety accidents. When it is necessary to clean and collect the debris generated during processing, the operator can start the second motor 18 to rotate the screw 25. The screw 25, through its threaded engagement with the nut seat 22, causes the nut seat 22 to move axially along the screw 25, thereby causing the support frame 8 to slide within the frame 3. Simultaneously, start the first motor 12. The first motor 12 drives the first gear 11 to rotate via the rotating rod 24. The first gear 11 meshes with the second gear 14 at one end of the cleaning roller 13, thereby driving the cleaning roller 13 to rotate. As the cleaning roller 13 rotates, the scrapers 26 on both sides of the bottom of the support frame 8 scrape the debris, further ensuring that the debris is effectively removed. By moving the support frame 8 back and forth, debris in the frame 3 can be cleaned into the discharge chute 19, and then collected by the collection box 20. The movable plate 4 maintains a certain elastic pressure under the action of the compression spring 23, ensuring that the protective net 7 covers the processing area and prevents debris generated during processing from splashing into the external environment. The movable plate 4 is slidably connected to the sliding grooves 6 on the side walls of the frame 3 via sliders 5 on both sides, ensuring smooth sliding. The arrangement of side frame 17, second motor 18, screw 25, nut seat 22, and bearing frame 8 enables the bearing frame 8 to move automatically and smoothly without manual intervention, improving the efficiency of debris removal and ensuring a more uniform and thorough cleaning process. The sliding block 15 and sliding groove 16 ensure high stability and guidance of the bearing frame 8 during movement, enhancing the reliability and accuracy of equipment operation and preventing swaying or deviation during movement. The movable plate 4, protective net 7, and compression spring 23 not only protect the safety of operators but also reduce debris pollution to the external environment, improving the environmental performance and safety of the equipment. The slider 5 and sliding groove 6 improve the flexibility and stability of the movable plate 4, optimize the coverage effect of the protective net 7, and provide more reliable protection. The arrangement of first motor 12, rotating rod 24, first gear 11, second gear 14, and cleaning roller 13 makes the transmission of the cleaning roller 13 more precise and efficient, ensuring reliable power transmission and further improving the debris removal effect and the overall performance of the equipment. The overall design significantly improves work efficiency, reduces manual intervention, ensures a clean processing environment, solves the problem of difficult-to-clean debris in traditional equipment, and greatly improves working conditions and production efficiency.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A radial drilling machine with a chip collecting device for gear production, comprising a base (1), a radial drilling machine (2) is fixedly connected to one side of the top of the base (1), characterized in that, A frame (3) is fixedly connected to the top of the base (1) on the other side, and a bearing frame (8) is slidably connected to the inner side of the frame (3). A cleaning roller (13) is rotatably connected to the inner side of the bearing frame (8), and a fixing plate (10) is fixedly connected to the top of the bearing frame (8). A first motor (12) is fixedly connected to one side of the fixing plate (10) by bolts, and a rotating rod (24) is rotatably connected to the other side of the fixing plate (10). One end of the rotating rod (24) is connected to the output shaft of the first motor (12) through a bearing sleeve through the fixing plate (10). Scrapers (26) are fixedly connected to both sides of the bottom of the bearing frame (8). One end of the rotating rod (24) is meshed with one end of the cleaning roller (13). Discharge troughs (19) are opened on both sides of the bottom of the frame (3), and the bottom of the two discharge troughs (19) are connected to a collection box (20). The outer side of the two collection boxes (20) is rotatably connected to a door (21) by a hinge.

2. A radial drilling machine with a chip collecting device for gear production according to claim 1, characterized in that, A side frame (17) is fixedly connected to one side of the frame (3), and a second motor (18) is fixedly connected to one side of the outer wall of the side frame (17) by bolts. A screw (25) is rotatably connected to the inner side of the side frame (17), and a nut seat (22) is screwed to one end of the screw (25) by thread. One side of the nut seat (22) is fixedly connected to the side wall of the bearing frame (8).

3. A radial drilling machine with a chip collecting device for gear production according to claim 2, characterized in that, Both sides of the bearing frame (8) are fixedly connected with sliding blocks (15), and both sliding blocks (15) are slidably connected to the side wall of the frame (3) through sliding grooves (16), and one side of one of the two sliding blocks (15) is fixedly connected to one side of the nut seat (22).

4. The radial drilling machine with a chip collecting device for gear production according to claim 1, characterized in that, The frame (3) is slidably connected to a movable plate (4) on the side near the radial drilling machine (2), and the bottom of the movable plate (4) is fixedly connected to the bottom of the inner side of the frame (3) through a protective net (7), and one side of the movable plate (4) is elastically connected to one side of the frame (3) through a compression spring (23).

5. A radial drilling machine with a chip collecting device for gear production according to claim 4, characterized in that, Both sides of the movable plate (4) are fixedly connected to sliders (5), and both sliders (5) are slidably connected to the side wall of the frame (3) through the slide groove (6).

6. The radial drilling machine with a debris collection device for gear production according to claim 2, characterized in that, One end of the screw (25) is rotatably connected to the inner wall of the side frame (17) through a rotating shaft, and the other end of the screw (25) passes through the side wall of the side frame (17) through a bearing sleeve. Both ends of the cleaning roller (13) are rotatably connected to the inner wall of the support frame (8) through a rotating shaft. A top groove (9) is provided on one side of the top of the support frame (8), and a first gear (11) is sleeved on one end of the rotating rod (24), and a second gear (14) is sleeved on one end of the cleaning roller (13), and the first gear (11) and the second gear (14) are meshed together.

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