Automatic metal plate shearing machine

Abstract

The utility model discloses an automatic metal plate shearing machine, which relates to the technical field of metal plate processing and comprises a plate shearing table and a shearing mechanism arranged above the plate shearing table through a fixing frame, and a collecting mechanism is further arranged on the plate shearing table. The collecting mechanism comprises a plate taking assembly, the plate taking assembly comprises a finished product containing box fixedly connected to the plate shearing table, and a second lifting table which can move up and down and is used for bearing sheared and fallen metal plates is arranged in the finished product containing box. According to the automatic plate collecting and stacking device, by arranging the second lifting table and the plate sorting assembly, integration of automatic collecting and neat stacking of sheared plates is achieved, the time and energy of manual plate collecting are reduced, the neatness of plate stacking is guaranteed, follow-up carrying is facilitated, and the working efficiency and the automation level of the operation process are remarkably improved.

Description

Technical Field

[0001] This utility model belongs to the field of metal sheet processing technology, specifically an automated metal sheet shearing machine. Background Technology

[0002] In the metal processing industry, the shearing and processing of sheet metal such as stainless steel and aluminum alloys is a crucial step. These sheet metals, due to their excellent physical and chemical properties, are widely used in manufacturing, construction, and decoration. To meet the diverse needs of different industries, large sheets of metal often need to be cut into smaller pieces that meet specific size and shape requirements. While traditional shearing machines can perform basic shearing functions, they fall short when faced with large-scale, high-efficiency production demands. Therefore, a shearing machine capable of automating the shearing, collection, and processing of sheet metal is particularly important. Such a shearing machine can significantly improve production efficiency, reduce labor costs, ensure shearing accuracy and finished product quality, and meet the production needs of various complex scenarios.

[0003] While existing aluminum alloy sheet shearing machines meet production needs to some extent, several significant problems remain. Firstly, traditional shearing machines lack automated sheet collection and sorting capabilities, requiring manual collection and sorting of each sheared sheet. This is not only inefficient but also prone to errors, increasing labor costs and error rates. Secondly, metal shavings generated during the shearing process easily mix with the finished sheet, affecting its cleanliness and posing a safety hazard when handling the sheet, as the shavings may be sharp and potentially dangerous. Utility Model Content

[0004] To address the problems mentioned in the background art, this utility model proposes an automated metal sheet shearing machine.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] An automated metal sheet shearing machine includes a shearing table and a shearing mechanism mounted on the shearing table via a fixed frame. A collecting mechanism is also provided on the shearing table.

[0007] The collection mechanism includes a plate-retrieving assembly, wherein...

[0008] The plate-retrieving assembly includes a finished product placement box fixedly connected to the shearing table. Inside the finished product placement box is a second lifting platform that can move up and down and is used to carry the metal plates that have been sheared and fallen.

[0009] As a further preferred embodiment of this technical solution: the second lifting platform is equipped with a plate sorting component;

[0010] The sheet metal sorting assembly includes a movable pusher block that can slide relative to the second lifting platform to push the stacked metal sheets together from the side.

[0011] As a further preferred embodiment of this technical solution: the second lifting platform is also provided with a first sliding groove, and the movable push block slides inside the first sliding groove.

[0012] As a further preferred embodiment of this technical solution: the collection mechanism further includes a metal debris cleaning component, wherein,

[0013] The metal debris cleaning assembly includes several fans mounted on a shearing table, and the shearing table is provided with a partition arranged at the air outlet of the fans, and the partition is provided with ventilation holes.

[0014] As a further preferred embodiment of this technical solution: a debris collection component is provided on the side of the finished product placement box away from the shearing table, wherein,

[0015] The debris collection assembly includes a collection box for storing metal debris, and the collection box is equipped with an intercepting filter.

[0016] As a further preferred embodiment of this technical solution: the shearing table, the finished product placement box, and the collection box are arranged in a continuous manner, and the collection box is detachably mounted on the finished product placement box.

[0017] As a further preferred embodiment of this technical solution: the collection box is provided with a heightening plate, and the finished product placement box is provided with a support plate that is the same height as the heightening plate.

[0018] As a further preferred embodiment of this technical solution, the second lifting platform is arranged in close contact with the partition.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. In this utility model, by setting up a second lifting platform and a board sorting component, the automatic collection and neat stacking of the cut boards are realized, which reduces the time and effort of manual board collection, and also ensures the neatness of the board stacking, which is convenient for subsequent handling, and significantly improves work efficiency and the level of automation of the operation process.

[0021] 2. In this utility model, a metal shavings cleaning component is introduced. The metal shavings generated during the shearing process are blown out of the finished sheet in real time by a fan and collected in a collection box. This effectively avoids the mixing of metal shavings with the finished sheet, ensuring the cleanliness of the finished sheet. At the same time, it prevents operators from being injured by metal shavings when handling the sheet, significantly improving operational safety and the cleanliness of the working environment. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0024] Figure 3 This is a partial three-dimensional structural schematic diagram of the present invention;

[0025] Figure 4 for Figure 3 Enlarged diagram of point A in the middle.

[0026] Legend: 1. Shearing table; 2. Shearing mechanism; 21. First lifting platform; 22. Shearing blade; 3. Collection mechanism; 31. Plate picking assembly; 311. Finished product placement box; 312. Guide rail; 313. Second lifting platform; 314. First chute; 32. Metal scrap cleaning assembly; 321. Fan; 322. Partition; 323. Ventilation hole; 33. Scrape collection assembly; 331. Collection box; 332. Interception filter; 333. Heightening plate; 34. Support plate; 35. Plate sorting assembly; 351. Drive gear; 352. Driven gear; 353. Movable push block; 4. Fixed frame; 41. Second chute. Detailed Implementation

[0027] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] Example 1:

[0029] Please see Figures 1-4 This application provides an automated aluminum alloy sheet shearing machine, including a shearing table 1 and a shearing mechanism 2 mounted above the shearing table 1 via a fixing frame 4. The shearing mechanism 2 includes a first lifting platform 21 that can move up and down. A shearing blade 22 for shearing aluminum alloy sheets is provided on the bottom surface of the first lifting platform 21. The shearing blade 22 is staggered from the shearing table 1, that is, when the shearing blade 22 descends to a height lower than the shearing table 1, it can fit against the side wall of the shearing table 1. A second sliding groove 41 is provided on the fixing frame 4 for the first lifting platform 21 to slide. A collecting mechanism 3 is also provided on the shearing table 1.

[0030] The collection mechanism 3 includes a plate-retrieving assembly 31, wherein...

[0031] The plate-retrieving assembly 31 includes a finished product placement box 311 fixedly connected to the shearing table 1. The finished product placement box 311 has a second lifting platform 313 inside, which can move up and down and is used to carry the aluminum alloy plates that are cut off. It should be noted that the inner wall of the finished product placement box 311 is provided with a guide rail 312 for the second lifting platform 313 to slide, and the second lifting platform 313 has a driving component inside for driving the second lifting platform 313 to move up and down, preferably a cylinder.

[0032] In this embodiment, the second lifting platform 313 is equipped with a sheet metal sorting assembly 35. It should be noted that several sets of the sheet metal sorting assembly 35 can be provided, depending on the requirements. This solution preferably uses two sets, arranged vertically, to neatly arrange the metal sheets along both sides. If four sets are actually needed, sheet metal sorting assemblies 35 can be installed around the perimeter of the falling metal sheets, so that the metal sheets are stacked at the center of the second lifting platform 313. The sheet metal sorting assembly 35 includes components that can slide relative to the second lifting platform 313. The movable pusher 353 pushes the stacked metal plates together from the side. It should be noted that the movement of the movable pusher 353 is preferably powered by a servo motor, and is driven by a drive gear 351 and a driven gear 352. Specifically, the drive gear 351 is rotatably mounted on the second lifting platform 313 and meshes with the driven gear 352. The end of the driven gear 352 is fixedly connected to the movable pusher 353, and the second lifting platform 313 is connected to the output end of the servo motor.

[0033] In this embodiment, the second lifting platform 313 is also provided with a first sliding groove 314, and the movable push block 353 slides inside the first sliding groove 314.

[0034] The specific operation process of this embodiment is as follows: after the aluminum alloy sheet is cut, it falls from the side of the shearing table 1 onto the second lifting platform 313 inside the finished product placement box 311. Then, the movable push block 353 slides inside the first slide groove 314 to push the stacked aluminum alloy sheets together from the side. Then, the second lifting platform 313 rises along the guide rail 312 to place the neatly stacked sheets at the same height as the shearing table 1. Thus, the aluminum alloy sheets can be collected centrally after being cut, and the stacked sheets can be pushed together by the sheet picking component 31, which facilitates the subsequent transfer and handling of the sheets by personnel, eliminating the tedious method of collecting the sheets one by one.

[0035] Example 2:

[0036] Based on Embodiment 1, the collection mechanism 3 further includes a metal debris cleaning component 32, wherein,

[0037] The metal debris cleaning assembly 32 includes a plurality of fans 321 disposed on the shearing table 1, and the shearing table 1 is provided with a partition 322 arranged at the air outlet of the fan 321, and the partition 322 is provided with ventilation holes 323. It should be noted that the shearing table 1 is a box-type structure, which can provide ventilation holes for the fans 321.

[0038] In this embodiment, a debris collection assembly 33 is provided on the side of the finished product placement box 311 away from the shearing table 1, wherein,

[0039] The debris collection assembly 33 includes a collection box 331 for storing metal debris. The collection box 331 is provided with an interception filter 332. It should be noted that the purpose of the interception filter 332 is to intercept the metal debris blown into the collection box 331 by the fan 321, and the aperture on it provides an air exchange channel for the fan 321.

[0040] In this embodiment, the shearing table 1, the finished product placement box 311 and the collection box 331 are arranged in a continuous manner, and the collection box 331 is detachably mounted on the finished product placement box 311.

[0041] In this embodiment, the collection box 331 is provided with a heightening plate 333, and the finished product placement box 311 is provided with a support plate 34 that is the same height as the heightening plate 333. It should be noted that the support plate 34 is used to bear the metal debris falling from the gap of the first chute 314, so as to prevent it from falling directly to the bottom of the finished product placement box 311, and can blow it into the interior of the collection box 331 under the action of the fan 321.

[0042] In this embodiment, the second lifting platform 313 is arranged in close contact with the partition 322.

[0043] The specific operation process of this embodiment is as follows: during the shearing process of aluminum alloy sheet, the fan 321 is used to blow the metal debris that falls along with the aluminum alloy sheet from the inside of the finished product placement box 311 to the inside of the collection box 331 for centralized collection. This achieves the timely removal of the metal debris that falls from the aluminum alloy sheet during the shearing process from the finished aluminum alloy sheet, avoiding the problem of metal debris cutting the hands when handling the finished aluminum alloy sheet.

[0044] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.

Claims

1. An automated sheet metal plate shearing machine comprising a shearing table (1) and a shearing mechanism (2) arranged above the shearing table (1) by means of a fixed frame (4), characterized in that: The shearing table (1) is also equipped with a collection mechanism (3); The collection mechanism (3) includes a plate-retrieving assembly (31), wherein, The plate taking assembly (31) includes a finished product placement box (311) fixedly connected to the shearing table (1). The finished product placement box (311) is equipped with a second lifting platform (313) that can move up and down and is used to carry the metal plates that are cut off.

2. The automated sheet metal blanking press of claim 1, wherein, The second lifting platform (313) is equipped with a board sorting component (35); The sheet metal sorting assembly (35) includes a movable pusher (353) that can slide relative to the second lifting platform (313) to push the stacked metal sheets together from the side of the metal sheets.

3. An automated sheet metal blanking press according to claim 2, wherein, The second lifting platform (313) is also provided with a first slide groove (314), and the movable push block (353) slides inside the first slide groove (314).

4. The automated sheet metal blanking press of claim 1, wherein, The collection mechanism (3) further includes a metal debris cleaning component (32), wherein, The metal scrap cleaning assembly (32) includes a plurality of fans (321) arranged on the shearing table (1), and the shearing table (1) is provided with a partition (322) arranged at the air outlet of the fan (321), and the partition (322) is provided with ventilation holes (323).

5. The automated sheet metal blanking press of claim 1, wherein, The finished product placement box (311) is provided with a debris collection assembly (33) on the side away from the shearing table (1), wherein, The debris collection assembly (33) includes a collection box (331) for storing metal debris, and the collection box (331) is provided with an intercepting filter (332).

6. An automated sheet metal blanking press according to claim 5 wherein, The shearing table (1), the finished product placement box (311) and the collection box (331) are arranged in a continuous manner, and the collection box (331) is detachably mounted on the finished product placement box (311).

7. The automated sheet metal panel shearing machine of claim 5, wherein, The collection box (331) is provided with a heightening plate (333), and the finished product placement box (311) is provided with a support plate (34) that is the same height as the heightening plate (333).

8. The automated sheet metal panel shearing machine of claim 4, wherein, The second lifting platform (313) is arranged in close contact with the partition (322).

Images