Multi-angle belt sander for polishing faucet

By designing a multi-angle belt sander, the problem of low efficiency in traditional faucet polishing equipment has been solved, achieving automated polishing and dust removal, thus improving production efficiency and environmental safety.

CN224144261UActive Publication Date: 2026-04-21QUANZHOU XINXUXING SANITARY WARE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QUANZHOU XINXUXING SANITARY WARE CO LTD
Filing Date
2025-05-28
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Traditional faucet polishing equipment suffers from low production efficiency due to inconvenient angle adjustment and limitations of manual operation, making it difficult to meet the needs of large-scale production.

Method used

Design a multi-angle belt sander, including a drive mechanism and a dust collection mechanism. It performs sanding by automatically adjusting the angle and position of the water tap, and uses the dust collection mechanism to collect dust, thereby improving production efficiency and environmental cleanliness.

Benefits of technology

It enables automatic multi-angle polishing of faucet surfaces, improving production efficiency, reducing dust pollution, and protecting the health of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of belt sanders, and discloses a multi-angle belt sander for polishing faucets, which comprises a workbench, one side of the workbench is provided with a dust suction box, the top of the dust suction box is provided with a dust suction mechanism, and the edge of one side of the top surface of the workbench is fixedly connected with a vertical plate. According to the multi-angle belt sander for polishing the water faucet, through the arrangement of the driving mechanism, during polishing, a water faucet shell is inserted into a positioning barrel, a threaded rod on one side is tightened, a friction block at the tail end fixes the water faucet shell, then a hydraulic rod on the surface of a moving plate is started, and the hydraulic rod drives the water faucet shell to move near a sanding belt; and meanwhile, a driving motor and a rotating motor in the motor box and the motor box are started, so that the faucet shell fixed to the tail end moves left and right and rotates, the effect of multi-angle grinding on the surface of the faucet is achieved, manual grinding is not needed, and the grinding efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of belt sander technology, and in particular to a multi-angle belt sander for polishing faucets. Background Technology

[0002] In the bathroom product manufacturing industry, faucets, as common and crucial components, have a significant impact on the overall quality and market competitiveness of products due to their appearance and surface performance. The polishing process plays an indispensable role in faucet manufacturing, affecting not only the smoothness and gloss of the faucet surface but also its corrosion resistance and feel. However, traditional polishing equipment and processes have gradually revealed numerous problems when dealing with the complex shapes and diverse polishing needs of faucets. This has led to an increasingly urgent need for the research and development of new polishing equipment, such as multi-angle belt sanders for polishing faucets.

[0003] Traditional polishing methods suffer from inconvenient angle adjustment and limitations of manual operation, resulting in long polishing times and low production efficiency for each faucet. With continuously growing market demand, this low production efficiency makes it difficult to meet the requirements of large-scale production, increasing production costs and reducing the company's market competitiveness. Therefore, a multi-angle belt sander for polishing faucets has been proposed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this utility model is to provide a multi-angle belt sander for polishing faucets, so as to solve the problem mentioned in the background art that the traditional polishing method has a long polishing time and low production efficiency for each faucet due to the inconvenience of angle adjustment and the limitations of manual operation.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: A multi-angle belt sander for polishing faucets includes a workbench, a dust collection box on one side of the workbench, a dust collection mechanism on the top of the dust collection box, a vertical plate fixedly connected to one edge of the top surface of the workbench, a motor housing fixedly connected to one side of the vertical plate, a drive mechanism installed inside the motor housing, and an industrial vacuum cleaner mounted on the top of the dust collection box. One side of the industrial vacuum cleaner is connected to a suction head via a flexible hose, and the other side is connected to an air pipe, the end of which connects to the interior of the dust collection box. The drive mechanism includes a drive motor installed inside the motor housing, a lead screw fixedly connected to the output end of the drive motor, a moving plate threaded onto the surface of the lead screw, a hydraulic rod fixedly connected to the surface of the moving plate, a motor housing fixedly connected to the end of the hydraulic rod, a rotating motor installed inside the motor housing, and a positioning cylinder fixedly connected to the output end of the rotating motor.

[0008] As a further embodiment of this utility model, a faucet shell is inserted into the inside of the positioning cylinder, and a threaded hole is provided on the surface of the positioning cylinder, which serves to connect the threaded rod.

[0009] As a further embodiment of this utility model, a threaded rod is internally threaded into the threaded hole, and a friction block is fixedly connected to the end of the threaded rod via a rotating shaft. The friction block serves to fix the faucet housing.

[0010] As a further embodiment of this utility model, a limiting hole is provided on the lower surface of the movable plate, and a limiting rod is slidably connected inside the limiting hole. The limiting rod serves to limit the movement of the movable plate.

[0011] As a further embodiment of this utility model, the surface of the workbench is equipped with the main body of the belt sander, and the bottom of the workbench is equipped with four support legs, which serve to support the workbench.

[0012] As a further embodiment of this utility model, the top of the dust collection box is provided with a ventilation hole, and a dustproof net is installed inside the ventilation hole. The dustproof net serves to block dust.

[0013] As a further embodiment of this utility model, the inside of the dust collection box is provided with a sliding groove, and a collection drawer is slidably connected inside the sliding groove. The collection drawer serves to collect dust.

[0014] (III) Beneficial Effects

[0015] This utility model provides a multi-angle belt sander for polishing faucets, which has the following advantages:

[0016] 1. This multi-angle belt sander for polishing faucets, through the setting of the drive mechanism, inserts the faucet shell into the positioning cylinder during polishing, tightens the threaded rod on one side, so that the friction block at the end fixes the faucet shell. Then, the hydraulic rod on the moving plate surface is activated, and the hydraulic rod drives the faucet shell to move near the sanding belt. At the same time, the drive motor and rotation motor inside the motor box are activated, so that the fixed faucet shell at the end moves left and right and rotates, thereby achieving the effect of multi-angle polishing of the faucet surface. No manual polishing is required, which improves the polishing efficiency.

[0017] 2. This multi-angle belt sander for polishing faucets features a dust collection mechanism. During use, a large amount of dust is generated during the sanding process. Therefore, a dust collection head is installed near the sander belt. Activating the industrial vacuum cleaner on one side of the dust collection head creates suction, drawing the generated dust through a pipe into a collection drawer at the end for unified storage. This ensures a clean and tidy working environment and prevents workers from inhaling excessive dust, which could harm their health. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the drive mechanism structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the dust collection mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the threaded rod structure of this utility model.

[0022] In the diagram: 1. Workbench; 2. Dust collection box; 3. Dust collection mechanism; 301. Industrial vacuum cleaner; 302. Dust collection head; 303. Air hose; 4. Vertical plate; 5. Motor box; 6. Drive mechanism; 601. Drive motor; 602. Lead screw; 603. Moving plate; 604. Hydraulic rod; 605. Motor box; 606. Rotary motor; 607. Positioning cylinder; 7. Faucet housing; 8. Threaded rod; 9. Friction block; 10. Limiting rod; 11. Belt sander body; 12. Support leg; 13. Dustproof net; 14. Collection drawer. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figures 1 to 4 This utility model provides a technical solution: a multi-angle belt sander for polishing faucets, including a workbench 1, a dust collection box 2 on one side of the workbench 1, a dust collection mechanism 3 installed on the top of the dust collection box 2, the dust collection mechanism 3 prevents workers from inhaling too much dust and causing harm to their health, a vertical plate 4 is fixedly connected to one edge of the top surface of the workbench 1, a motor box 5 is fixedly connected to one side of the vertical plate 4, and a drive mechanism 6 is installed inside the motor box 5, the drive mechanism 6 achieves the effect of multi-angle polishing of the faucet surface without the need for manual polishing, thus improving polishing efficiency;

[0025] The vacuuming mechanism 3 includes an industrial vacuum cleaner 301 installed on the top of the vacuuming box 2. One side of the industrial vacuum cleaner 301 is connected to a vacuum head 302 via a hose, and the other side of the industrial vacuum cleaner 301 is connected to an air pipe 303. The end of the air pipe 303 is connected to the inside of the vacuuming box 2.

[0026] The drive mechanism 6 includes a drive motor 601 installed inside the motor housing 5. The output end of the drive motor 601 is fixedly connected to a lead screw 602. The surface of the lead screw 602 is threadedly connected to a moving plate 603. The surface of the moving plate 603 is fixedly connected to a hydraulic rod 604. The end of the hydraulic rod 604 is fixedly connected to a motor housing 605. A rotary motor 606 is installed inside the motor housing 605. The output end of the rotary motor 606 is fixedly connected to a positioning cylinder 607.

[0027] The positioning cylinder 607 has a faucet housing 7 inserted inside. The surface of the positioning cylinder 607 has a threaded hole, which serves to connect the threaded rod 8.

[0028] The threaded hole has a threaded rod 8 inside, and the end of the threaded rod 8 is fixedly connected to a friction block 9 via a rotating shaft. The friction block 9 serves to fix the faucet housing 7.

[0029] A limiting hole is provided on the lower surface of the movable plate 603, and a limiting rod 10 is slidably connected inside the limiting hole. The limiting rod 10 serves to limit the movement of the movable plate 603.

[0030] The surface of the workbench 1 is equipped with the main body 11 of the belt sander, and four support legs 12 are installed at the bottom of the workbench 1. The support legs 12 serve to support the workbench 1.

[0031] The top of the dust collection box 2 has a ventilation hole, and a dustproof net 13 is installed inside the ventilation hole. The dustproof net 13 serves to block dust.

[0032] The dust collection box 2 has a sliding groove inside, and a collection drawer 14 is slidably connected inside the sliding groove. The collection drawer 14 is designed to collect dust.

[0033] In this invention, the working steps of the device are as follows:

[0034] First step: When grinding, insert the faucet housing 7 into the positioning cylinder 607, tighten the threaded rod 8 on one side so that the friction block 9 at the end fixes the faucet housing 7, then start the hydraulic rod 604 on the surface of the moving plate 603. The hydraulic rod 604 drives the faucet housing 7 to move near the sanding belt. At the same time, start the drive motor 601 and the rotation motor 606 inside the motor box 5 and the motor housing 605 so that the faucet housing 7 fixed at the end moves left and right and rotates.

[0035] The second step: During use, a lot of dust will be generated during the grinding process. Therefore, a dust suction head 302 is set near the sanding belt. The industrial vacuum cleaner 301 on one side of the dust suction head 302 is started to generate suction near the dust suction head 302, and the generated dust is sucked into the collection drawer 14 at the end through the pipe for unified storage, ensuring a clean and tidy working environment.

[0036] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0037] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-angle belt sander for sanding a faucet, comprising a worktable (1), characterized in that: A dust collection box (2) is provided on one side of the workbench (1), and a dust collection mechanism (3) is installed on the top of the dust collection box (2). A vertical plate (4) is fixedly connected to one edge of the top surface of the workbench (1), and a motor housing (5) is fixedly connected to one side of the vertical plate (4). A drive mechanism (6) is installed inside the motor housing (5). The vacuuming mechanism (3) includes an industrial vacuum cleaner (301) installed on the top of the vacuum box (2). One side of the industrial vacuum cleaner (301) is connected to a vacuum head (302) via a hose, and the other side of the industrial vacuum cleaner (301) is connected to an air pipe (303). The end of the air pipe (303) is connected to the inside of the vacuum box (2). The drive mechanism (6) includes a drive motor (601) installed inside the motor housing (5). The output end of the drive motor (601) is fixedly connected to a lead screw (602). A moving plate (603) is threadedly connected to the surface of the lead screw (602). A hydraulic rod (604) is fixedly connected to the surface of the moving plate (603). A motor box (605) is fixedly connected to the end of the hydraulic rod (604). A rotating motor (606) is installed inside the motor box (605). A positioning cylinder (607) is fixedly connected to the output end of the rotating motor (606).

2. The multi-angle belt sander for polishing a faucet according to claim 1, wherein: The positioning cylinder (607) has a faucet shell (7) inserted inside, and the surface of the positioning cylinder (607) has a threaded hole.

3. The multi-angle belt sander for sanding a faucet according to claim 2, wherein: The threaded hole is internally threaded with a threaded rod (8), and the end of the threaded rod (8) is fixedly connected to a friction block (9) via a rotating shaft.

4. The multi-angle belt sander for sanding a faucet according to claim 1, wherein: The lower surface of the movable plate (603) has a limiting hole, and a limiting rod (10) is slidably connected inside the limiting hole.

5. The multi-angle belt sander for sanding a faucet according to claim 1, wherein: The surface of the workbench (1) is fitted with a belt sander body (11), and the bottom of the workbench (1) is fitted with four support legs (12).

6. The multi-angle belt sander for sanding a faucet according to claim 1, wherein: The top of the dust collection box (2) is provided with a ventilation hole, and a dustproof net (13) is installed inside the ventilation hole.

7. The multi-angle belt sander for sanding a faucet according to claim 1, wherein: The dust collection box (2) has a sliding groove inside, and a collection drawer (14) is slidably connected inside the sliding groove.