Wire online cleaning device

By using granular abrasive media in the sand storage box and a stirring impeller in the wire cleaning device, the problems of rapid wear, frequent maintenance and uneven cleaning in the existing technology are solved, and efficient and low-resistance wire surface cleaning is achieved.

CN224144307UActive Publication Date: 2026-04-21HUBEI MACON INTELLIGENT EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI MACON INTELLIGENT EQUIPMENT MANUFACTURING CO LTD
Filing Date
2025-05-21
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing metal wire surface cleaning devices suffer from problems such as rapid wear, frequent maintenance, uneven cleaning, and high resistance.

Method used

The design incorporates granular grinding media and an agitator impeller within a sand storage tank. Internal guide wheels guide the wire through the grinding media for friction cleaning, while a grid structure ensures the cleanliness and efficient agitation of the grinding media.

Benefits of technology

It improved cleaning efficiency, reduced line resistance, maintained the cleanliness of the grinding media, and achieved a uniform cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a wire online cleaning device, and belongs to the technical field of metal wire machining. Comprising a sand storage box with an opening in the upper end, at least two upper wire guide wheels are arranged at the opening of the sand storage box, an internal wire guide wheel is rotationally connected into the sand storage box, a grid is further arranged in the sand storage box, the internal wire guide wheel is located on the grid, and the sand storage box above the grid is filled with granular grinding media capable of burying the internal wire guide wheel. The device has the advantages of high efficiency and the like.
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Description

Technical Field

[0001] This utility model belongs to the field of metal wire processing technology and relates to an online wire cleaning device. Background Technology

[0002] Before packaging, metal wires need to be cleaned to remove surface residues and small amounts of rust. The current practice is to use a wire brush to hold the wire in place. In this method, the wire brushes wear out and need to be replaced regularly. In addition, multiple sets of wire brushes in different positions are required to ensure that the wire surface is cleaned without dead corners. This method results in greater resistance to wire movement and requires frequent maintenance. The wear of the wire brushes also leads to uneven cleaning results. Utility Model Content

[0003] The purpose of this invention is to address the aforementioned problems in existing technologies by providing an online wire cleaning device. The technical problem this invention aims to solve is how to improve grinding efficiency.

[0004] The purpose of this utility model can be achieved through the following technical solution: an online wire cleaning device, characterized in that it includes a sand storage box with an open top, at least two upper guide rollers are provided at the opening of the sand storage box, an internal guide roller is rotatably connected inside the sand storage box, a grid is also provided inside the sand storage box, the internal guide roller is located on the grid, and the sand storage box above the grid is filled with granular abrasive media that can bury the internal guide roller.

[0005] Furthermore, the abrasive medium is gravel.

[0006] Furthermore, an agitator impeller is fixedly mounted on the internal guide wheel.

[0007] Furthermore, the grid is concave in the middle, with the outer edges lower than the middle.

[0008] Multiple sets of upper guide rollers can be installed, allowing for simultaneous grinding and cleaning of multiple metal wires. The wires are guided through the grinding media by the internal guide rollers, and the friction between the grinding media and the wire surface achieves cleaning. During the cleaning process, the grinding media is agitated by the stirring impeller, reducing wire resistance and allowing fine powder residue in the grinding media to pass through the grid and be discharged to the area below the grid, ensuring the grinding media remains relatively clean. The grid has a low center and high outer edges, with the internal guide rollers located in the center, improving the agitation efficiency of the grinding media. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of the online wire cleaning device.

[0010] In the diagram, 1 is the sand storage box; 2 is the upper guide wheel; 3 is the internal guide wheel; 4 is the grid; and 5 is the stirring impeller. Detailed Implementation

[0011] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0012] like Figure 1 The online wire cleaning device shown includes a sand storage box 1 with an open top. At least two upper guide rollers 2 are installed at the opening of the sand storage box 1. An inner guide roller 3 is rotatably connected inside the sand storage box 1. A grid 4 is also installed inside the sand storage box 1, with the inner guide roller 3 located above the grid 4. The sand storage box 1 above the grid 4 is filled with granular abrasive media that can bury the inner guide roller 3. The abrasive media is gravel. An agitator impeller 5 is fixedly installed on the inner guide roller 3. The grid 4 is concave, with the center lower than the outer edges.

[0013] Multiple sets of upper guide rollers 2 can be installed to simultaneously grind and clean multiple metal wires. The wires are guided by the internal guide rollers 3, passing through the grinding media. The grinding media rubs against the wire surface, cleaning the wires. During the cleaning process, the grinding media is agitated by the stirring impeller 5, which reduces the resistance of the wires and allows any fine powder remaining in the grinding media to pass through the grid 4 and be discharged to the area below the grid 4, ensuring that the grinding media is in a relatively clean state. The grid 4 has a shape that is low in the middle and high on the outside, with the internal guide rollers 3 located in the middle, which improves the agitation efficiency of the grinding media.

[0014] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A wire on-line cleaning device characterized by, The sand storage box (1) includes an opening at the top. At least two upper guide rollers (2) are provided at the opening of the sand storage box (1). An internal guide roller (3) is rotatably connected inside the sand storage box (1). A grid (4) is also provided inside the sand storage box (1). The internal guide roller (3) is located on the grid (4). The sand storage box (1) above the grid (4) is filled with granular grinding media that can bury the internal guide roller (3).

2. The apparatus for cleaning a wire in-line as defined in claim 1, wherein, The grinding medium is gravel.

3. The apparatus of claim 2, wherein the cleaning fluid is a liquid. An agitator impeller (5) is fixedly installed on the internal guide wheel (3).

4. The apparatus of claim 2, wherein the cleaning fluid is a liquid. The grid (4) is concave in the middle and lower on the outside.