Automatic dust collection equipment for metal fittings
By designing an automatic dust collection device for metal parts with multiple dust collection mechanisms and water curtain filtration, the problem of dust not being effectively absorbed and treated during the grinding process has been solved, achieving clean production and environmentally friendly emissions.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- RHEA LINKAGE HARDWARE PROD (DONGGUAN) CO LTD
- Filing Date
- 2025-03-29
- Publication Date
- 2026-04-21
AI Technical Summary
In the current metal parts polishing process, dust cannot be effectively absorbed and treated, leading to health hazards for operators, unstable equipment operation, and environmental pollution.
An automatic dust collection device for metal fittings has been designed, including multiple dust collection mechanisms, a filtration mechanism and an exhaust pipe. It achieves comprehensive dust absorption and purification through negative pressure dust collection and water curtain filtration.
It effectively reduces dust damage to operators, improves the cleanliness of the grinding environment and the operational stability of the equipment, and reduces environmental pollution.
Smart Images

Figure CN224144355U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal parts processing technology, specifically to an automatic dust collection device for metal parts. Background Technology
[0002] Metal parts processing requires grinding, which generates a lot of dust. Long-term inhalation of this dust can cause it to accumulate in the lungs, leading to respiratory diseases such as pneumoconiosis, which seriously endangers the health of operators. At the same time, if metal dust accumulates inside or around electrical equipment, it may enter the gaps and interfaces of the equipment, affecting its normal operation. Therefore, effective dust removal is necessary during the grinding process.
[0003] In traditional factories, it is impossible to ensure that every piece of equipment has a dust collection device on its side during grinding operations. As a result, the dust generated during the grinding process cannot be fully absorbed. At the same time, the dust collected by the dust collection device is not effectively treated and is directly discharged into the atmosphere, causing pollution to the external environment and reducing the effectiveness of dust collection. Utility Model Content
[0004] In view of the problems existing in the above-mentioned automatic dust collection equipment for metal parts, this utility model is proposed.
[0005] Therefore, the purpose of this utility model is to provide an automatic dust collection device for metal parts, which solves the problem in the prior art that the dust generated during the grinding process of metal parts cannot be effectively absorbed, treated, and discharged.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An automatic dust collection device for metal parts includes a plurality of first dust collection mechanisms, second dust collection mechanisms, a filter mechanism, and an exhaust pipe arranged in a row. The exhaust pipe is connected to the filter mechanism, and an exhaust hopper is connected to the top of the exhaust pipe.
[0008] The lower end of the filter mechanism is connected to an air inlet pipe, and the wall of the air inlet pipe is connected to a plurality of first air guide pipes. The first air guide pipes are connected to a second dust collection mechanism, and the inlet of the air inlet pipe is connected to a second air guide pipe, which is connected to the first dust collection mechanism.
[0009] Preferably, the second dust collection mechanism includes a frame and a housing. A dust collection pipe is connected to the lower end of the outer wall of the housing. A valve pipe is connected to the end of the dust collection pipe away from the housing. A valve head is connected to the top of the valve pipe. A first exhaust fan is connected to the end of the valve pipe away from the dust collection pipe. An air supply hopper is connected to the air outlet of the first exhaust fan. The air supply hopper and the first exhaust fan are connected by a flange. The end of the air supply hopper away from the first exhaust fan is connected to the upper end of the first air guide pipe.
[0010] Preferably, the first dust collection mechanism includes a polishing frame, the bottom and side of the polishing frame are connected to a third air guide pipe, the third air guide pipe is connected to a second air guide pipe, a second exhaust fan is fixedly embedded inside the third air guide pipe, and multiple dust collection holes are opened on the inner side wall and bottom of the polishing frame.
[0011] Preferably, the filtration mechanism includes a water tank, a cover plate fixedly mounted on the top of the water tank, the cover plate being bolted to the top of the water tank, an exhaust pipe communicating with the top of the water tank, a guide plate fixedly mounted on the inner wall of the water tank, multiple water curtains fixedly mounted on the inner wall of the water tank, and an air inlet pipe communicating with the lower side of the water tank. Preferably, the exhaust hopper is oriented upwards.
[0012] Preferably, two adjacent second air ducts are connected end to end.
[0013] In the above technical solution, the technical effects and advantages provided by this utility model are as follows: 1. This utility model, through the provision of a first dust collection mechanism, a second dust collection mechanism, a filter mechanism, an air inlet pipe, a first air guide pipe, a second air guide pipe, a third air guide pipe, an exhaust pipe, and an exhaust hopper, can comprehensively collect dust from the metal parts grinding station inside the factory area, ensuring a clean grinding environment, reducing dust damage to operators, and improving the grinding effect. At the same time, with the cooperation of the filter mechanism, water spraying can be used to reduce dust inside the sucked dust-laden gas, minimizing the escape of dust into the atmosphere and improving the environmental friendliness of the metal parts processing equipment. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0015] Figure 1 is a three-dimensional structural schematic diagram of this utility model;
[0016] Figure 2 is a three-dimensional structural diagram of the second dust collection mechanism of this utility model;
[0017] Figure 3 is a three-dimensional structural diagram of the first dust collection mechanism of this utility model;
[0018] Figure 4 is a three-dimensional structural diagram of the filtration mechanism of this utility model.
[0019] Explanation of reference numerals in the attached figures:
[0020] 1. First suction mechanism; 2. Second suction mechanism; 3. Filter mechanism; 4. Exhaust pipe; 5. Exhaust hopper; 6. Inlet pipe; 7. First air guide pipe; 8. Second air guide pipe; 9. Frame; 10. Housing; 11. Suction pipe; 12. Valve pipe; 13. Valve head; 14. First exhaust fan; 15. Air supply hopper; 16. Water curtain; 17. Grinding frame; 18. Third air guide pipe; 19. Second exhaust fan; 20. Suction hole; 21. Water tank; 22. Cover plate; 23. Guide plate. Detailed Implementation
[0021] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0022] This utility model discloses an automatic dust collection device for metal parts.
[0023] This utility model provides an automatic dust collection device for metal parts as shown in Figures 1-4, including multiple first dust collection mechanisms 1, second dust collection mechanisms 2, filter mechanisms 3 and exhaust pipes 4 arranged in an array. The exhaust pipes 4 are connected to the filter mechanisms 3, and an exhaust hopper 5 is connected to the top of the exhaust pipes 4. The exhaust hopper 5 is arranged with the air outlet direction facing upward.
[0024] The lower end of the filter mechanism 3 is connected to an air inlet pipe 6, and the wall of the air inlet pipe 6 is connected to multiple first air guide pipes 7. The first air guide pipes 7 are connected to the second dust collection mechanism 2. The inlet of the air inlet pipe 6 is connected to a second air guide pipe 8, and the second air guide pipe 8 is connected to the first dust collection mechanism 1. Two adjacent second air guide pipes 8 are connected end to end.
[0025] The second dust collection mechanism 2 includes a frame 9 and a housing 10. A dust collection pipe 11 is connected to the lower end of the outer wall of the housing 10. A valve pipe 12 is connected to the end of the dust collection pipe 11 away from the housing 10. A valve head 13 is connected to the top of the valve pipe 12. A first exhaust fan 14 is connected to the end of the valve pipe 12 away from the dust collection pipe 11. An air supply hopper 15 is connected to the air outlet of the first exhaust fan 14. The air supply hopper 15 and the first exhaust fan 14 are connected via a flange. The end of the air supply hopper 15 away from the first exhaust fan 14 is connected to the upper end of the first air guide pipe 7. When the first exhaust fan 14 is started, a negative pressure is formed around the housing 10. Dust generated from grinding metal parts is drawn in through the dust collection pipe 11 connected to the lower end of the outer wall of the housing 10 under this negative pressure. The dust-laden air then enters the valve pipe 12 and the valve head 13 after passing through the dust collection pipe 11. It can be used to regulate gas flow, etc. Then, under the action of the first exhaust fan 14, the dust-laden air flows from the valve pipe 12 into the air outlet of the first exhaust fan 14, and through the air supply hopper 15 connected thereto, it finally enters the first air guide pipe 7 connected to the air supply hopper 15.
[0026] The first dust collection mechanism 1 includes a grinding frame 17. The bottom and sides of the grinding frame 17 are connected to a third air duct 18, which is connected to a second air duct 8. A second exhaust fan 19 is fixedly embedded inside the third air duct 18. Multiple dust collection holes 20 are opened on the inner side wall and bottom of the grinding frame 17. When the second exhaust fan 19 is started, a negative pressure is formed inside the grinding frame 17. Dust generated by the grinding of metal parts in the grinding frame 17 is sucked in through the multiple dust collection holes 20 opened on the inner side wall and bottom of the grinding frame 17 due to the negative pressure. The dust-laden air is sucked in through the third air duct 18 and flows into the second air duct 8 connected to the third air duct 18 under the action of the second exhaust fan 19.
[0027] The filtration mechanism 3 includes a water tank 21. A cover plate 22 is fixedly installed on the top of the water tank 21, and the cover plate 22 is bolted to the top of the water tank 21. An exhaust pipe 4 is connected to the top of the water tank 21. A guide plate 23 is fixedly installed on the inner wall of the water tank 21, and multiple water curtains 16 are fixedly installed on the inner wall of the water tank 21. An air inlet pipe 6 is connected to the lower side of the water tank 21. Dust-laden air from the first air guide pipe 7 and the second air guide pipe 8 enters the water tank 21 through the air inlet pipe 6 connected to the lower end of the filtration mechanism 3. The guide plate 23 on the inner wall of the water tank 21 guides the flow path of the dust-laden air, allowing it to come into more full contact with the multiple water curtains 16 fixedly installed on the inner wall of the water tank 21. The water curtains 16 can adsorb dust, causing the dust to settle in the water, thereby purifying the dust-laden air. The air purified by the filtration mechanism 3 then passes through the water tank 21. The exhaust pipe 4, which connects to the top, then discharges air from the exhaust hopper 5, which is connected to the top of the exhaust pipe 4. The exhaust direction of the exhaust hopper 5 is upward, which is conducive to the diffusion of purified air and reduces the impact on the surrounding environment. At the same time, the two adjacent second air guide pipes 8 are connected end to end, which may help to make the airflow among the multiple first vacuuming mechanisms 1 more balanced.
[0028] When automatic grinding of metal parts is required, the workpiece in the second dust collection mechanism of the metal parts is automatically ground. During the grinding process, the first exhaust fan 14 is started, so that the dust generated during the grinding process enters the valve pipe 12 through the dust collection pipe 11, and enters the first air guide pipe 7 through the air supply hopper 15 with the guidance of the first exhaust fan 14. The second exhaust fan 19 is started, so that the dust generated during manual grinding dust collection can be sucked into the third air guide pipe 18 through the dust collection hole 20 and flow into the second air guide pipe 8. Finally, it mixes with the dust in the first air guide pipe 7 and then flows into the exhaust pipe 6. After the dust is sucked into the exhaust pipe 6, the dust enters the water tank 21. At this time, multiple water curtains 16 are started, so that the dust is guided by the guide plate 23 and treated by the dust suppression of one side of the multiple water curtains 16, so that the dust is effectively cleaned. The dust-removed gas is discharged out through the exhaust pipe 4 after passing through the water curtain 16.
[0029] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A metal fitting automatic dust suction apparatus comprising a plurality of first dust suction mechanisms (1), second dust suction mechanisms (2), filter mechanisms (3), and exhaust pipes (4) arranged in series, characterized in that, The exhaust pipe (4) is connected to the filter mechanism (3), and the top of the exhaust pipe (4) is connected to an exhaust hopper (5). The lower end of the filter mechanism (3) is connected to an air inlet pipe (6), and the wall of the air inlet pipe (6) is connected to a plurality of first air guide pipes (7). The first air guide pipes (7) are connected to the second dust collection mechanism (2), and the opening of the air inlet pipe (6) is connected to a second air guide pipe (8). The second air guide pipe (8) is connected to the first dust collection mechanism (1).
2. The automatic metal fitting dust suction apparatus according to claim 1, wherein The second dust collection mechanism (2) includes a frame (9) and a housing (10). The lower end of the outer wall of the housing (10) is connected to a dust collection pipe (11). The end of the dust collection pipe (11) away from the housing (10) is connected to a valve pipe (12). The top of the valve pipe (12) is connected to a valve head (13). The end of the valve pipe (12) away from the dust collection pipe (11) is connected to a first exhaust fan (14). The air outlet of the first exhaust fan (14) is connected to an air supply hopper (15). The air supply hopper (15) and the first exhaust fan (14) are connected by a flange. The end of the air supply hopper (15) away from the first exhaust fan (14) is connected to the upper end of the first air guide pipe (7).
3. The automatic metal fitting dusting apparatus according to claim 1, wherein The first dust collection mechanism (1) includes a grinding frame (17). The bottom and side of the grinding frame (17) are connected to a third air duct (18). The third air duct (18) is connected to a second air duct (8). A second exhaust fan (19) is fixedly embedded inside the third air duct (18). Multiple dust collection holes (20) are opened on the inner side wall and bottom of the grinding frame (17).
4. The automatic metal fitting dust suction apparatus according to claim 1, wherein The filtration mechanism (3) includes a water tank (21), a cover plate (22) is fixedly provided on the top of the water tank (21), the cover plate (22) is fixedly connected to the top of the water tank (21) by bolt assembly, the exhaust pipe (4) is connected to the top of the water tank (21), the inner wall of the water tank (21) is fixedly provided with a guide plate (23), the inner wall of the water tank (21) is fixedly provided with multiple water curtains (16), and the air inlet pipe (6) is connected to the lower side of the water tank (21).
5. The automatic metal fitting dusting apparatus according to claim 1, wherein The exhaust hopper (5) is positioned so that the exhaust direction is upward.
6. The automatic metal fitting dusting apparatus according to claim 1, wherein The two adjacent second air ducts (8) are connected end to end.