Polyethylene pipe processing and forming device
By introducing a combination of exhaust fan, dust hood, and brush into the polyethylene pipe processing and forming device, the problem of powder adhesion was solved, achieving efficient cleaning and adaptability, improving production efficiency and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIBET SANMU PLASTIC PRODUCTS CO LTD
- Filing Date
- 2025-04-11
- Publication Date
- 2026-04-21
AI Technical Summary
During the processing of polyethylene pipes, the powder after cutting adheres to the pipe and gradually sticks to the conveying device, causing wear and reduced conveying accuracy, increasing equipment maintenance costs and downtime.
A polyethylene pipe processing and forming device was designed, which uses a combination of a fan, a dust hood, and a brush. The dust generated during cutting is collected into a collection box through the dust suction pipe, and the dust on the surface of the pipe is cleaned by the brush. The cleaning of pipes of different diameters is realized by a PLC controller.
It effectively removes powder from the pipes, preventing it from affecting the conveying device, improving the adaptability and production efficiency of the device, and reducing equipment maintenance costs.
Smart Images
Figure CN224144815U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyethylene pipe processing technology, specifically a polyethylene pipe processing and forming device. Background Technology
[0002] Polyethylene pipes are plastic pipes made primarily of polyethylene, widely used in water supply, drainage, and gas transmission. During the processing of polyethylene pipes, a polyethylene pipe forming device is typically used. This device consists of an extruder, die head, cooling system, traction system, and cutting system. While some devices include fans to collect the debris generated during pipe cutting, some powder still adheres to the pipe. This powder gradually accumulates on the conveying system as the pipe is transported. Over time, the conveying system's components wear down due to powder buildup, affecting its normal operation, reducing conveying accuracy, and potentially causing malfunctions. This increases equipment maintenance costs and downtime, ultimately impacting pipe production efficiency and quality. Utility Model Content
[0003] In order to solve the problem that the adsorbed powder adheres to the conveying device for the cut pipes, affecting the conveying of the pipes, the purpose of this utility model is to provide a polyethylene pipe processing and forming device.
[0004] To solve the above technical problems, the present invention adopts the following technical solution: a polyethylene pipe processing and forming device, comprising a box body, a conveying mechanism inside the box body, a shell fixedly installed at the top of the box body, a saw blade inside the shell body, an exhaust fan and a collection box on the front side of the box body, the fan pipe of the exhaust fan being fixedly connected to the collection box, a dust suction pipe being fixedly installed at the top and rear of the collection box, a dust suction hood being fixedly installed on the side of each of the two dust suction pipes away from the collection box, the dust suction hood being fixedly connected to the box body, one of the two dust suction hoods being located at the top and the other at the bottom, a support plate being provided on the right side of the box body, a support base being fixedly installed at the top edge of the support plate, a hollow shaft being rotatably installed in the middle of the support base, a large gear being fixedly installed on the outside of the hollow shaft, a first rotating shaft being provided at the top of the support base, and a small gear meshing with the large gear being fixedly installed at one end of the first rotating shaft;
[0005] Two symmetrically distributed fixed plates are fixedly installed on the side of the large gear near the housing. Two symmetrically distributed movable plates are provided between the fixed plates. An arc-shaped plate is fixedly installed on the inner side of the movable plate, and a brush is installed on the inner side of the arc-shaped plate.
[0006] Preferably, each of the two fixed plates is threaded with a threaded rod at its center, the threaded rod being rotatably connected to the corresponding movable plate, and two limiting rods are fixedly installed on the side of each movable plate near the fixed plate, the limiting rods being slidably connected to the fixed plate.
[0007] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0008] 1. This application enables the cleaning of powder adsorbed on the pipe, preventing the powder adsorbed on the pipe from falling onto the subsequent conveying device and affecting the use of the conveying device;
[0009] 2. This application enables the cleaning of pipes of different diameters, which facilitates operation and improves the adaptability of the device. Attached Figure Description
[0010] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0011] Figure 1 This is a schematic diagram of the structure of this utility model.
[0012] Figure 2 This is a schematic diagram of the bottom structure of this utility model.
[0013] Figure 3 This is a schematic diagram of the internal connection structure of the box in this utility model.
[0014] Figure 4 This is a schematic diagram of the conveying structure in this utility model.
[0015] Figure 5 This utility model Figure 4 Enlarged view of point A in the middle.
[0016] Figure 6 This is a schematic diagram of the connection structure between the threaded rod and the movable plate in this utility model.
[0017] In the diagram: 1. Box body; 10. Baffle; 11. Conveying mechanism; 12. Outer shell; 13. Saw blade; 2. Exhaust fan; 21. Collection box; 22. Suction pipe; 23. Suction hood; 3. Support plate; 30. Fixing plate; 31. Support base; 32. Hollow shaft; 33. Large gear; 34. First rotating shaft; 35. Small gear; 36. Moving plate; 37. Arc plate; 38. Brush; 5. Horizontal plate; 51. Conveying roller; 52. First bevel gear; 53. Second rotating shaft; 54. Sleeve; 55. Second bevel gear; 6. Threaded rod; 61. Limiting rod; 7. First cylinder; 71. Limiting block; 72. Slide groove; 9. Guide rod; 91. Fixing block. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Example: Figure 1-6 As shown, this utility model provides a polyethylene pipe processing and forming device, including a box body 1. The box body 1 is provided with a conveying mechanism 11 inside. The top of the box body 1 is fixedly installed with a shell 12. The shell 12 is provided with a saw blade 13 inside. The front side of the box body 1 is provided with an exhaust fan 2 and a collection box 21. The fan pipe of the exhaust fan 2 is fixedly connected to the collection box 21. The top and rear sides of the collection box 21 are both fixedly installed with suction pipes 22. The two suction pipes 22 are both fixedly installed with suction hoods 23 on the side away from the collection box 21. The suction hoods 23 are fixedly connected to the box body 1. One suction hood 23 is located at the top and the other at the bottom. The right side of the box body 1 is provided with a support plate 3. The top edge of the support plate 3 is fixedly installed with a support seat 31. The middle of the support seat 31 is rotatably installed with a hollow shaft 32. The outside of the hollow shaft 32 is fixedly installed with a large gear 33. The top of the support seat 31 is provided with a first rotating shaft 34. One end of the first rotating shaft 34 is fixedly installed with a small gear 35 that meshes with the large gear 33.
[0020] Two symmetrically distributed fixed plates 30 are fixedly installed on the side of the large gear 33 near the housing 1. Two symmetrically distributed movable plates 36 are provided between the fixed plates 30. An arc-shaped plate 37 is fixedly installed on the inner side of the movable plate 36, and a brush 38 is installed on the inner side of the arc-shaped plate 37. The saw blade 13 can be driven by a drive motor, and then the saw blade 13 is driven to move up and down by a second cylinder. The first rotating shaft 34 is driven by a first motor and is installed on the support base 31. The second rotating shaft 53 is driven by a second motor and is installed on the top of the housing 1. A [missing information - likely a device or component] is installed at the front end of the housing 1. The PLC controller consists of a central processing unit (CPU) module, a memory module, an input / output (I / O) module, a power supply module, a programming device, and a communication interface. Since the PLC controller is existing technology, its principle will not be explained here. Then, the first cylinder 7, the exhaust fan 2, the drive motor, and the second motor are electrically connected to the PLC controller. In actual use, other compatible controllers can also be selected. The pipe cutting method can also be laser cutting or other methods. The collection box 21 is equipped with a pull-out collection box. The exhaust fan 2 and the collection box 21 are placed on the ground.
[0021] Both fixed plates 30 are threaded with threaded rods 6 in the middle. The threaded rods 6 are rotatably connected to the corresponding movable plates 36. Each movable plate 36 has two limiting rods 61 fixedly installed on the side near the fixed plate 30. The limiting rods 61 are slidably connected to the fixed plate 30. The threaded rods 6 are driven by a rotating wheel and are fixed to the fixed plate 30.
[0022] The conveying mechanism 11 includes two horizontal plates 5 and two conveying rollers 51. Two symmetrically distributed fixed seats are fixedly installed on the inner sides of the two horizontal plates 5. The fixed seats are rotatably connected to the corresponding conveying rollers 51. A first bevel gear 52 is fixedly installed at one end of each conveying roller 51. A second bevel gear 55 is meshed with the outer sides of the first bevel gear 52. A sleeve 54 is fixedly installed at the opposite ends of the second bevel gear 55. The sleeve 54 is rotatably connected to the horizontal plates 5. A second rotating shaft 53 is provided through the middle of the sleeve 54. The second rotating shaft 53 is rotatably connected to the housing 1. By setting the second rotating shaft 53, when the second rotating shaft 53 rotates, it drives the sleeve 54 to rotate on the horizontal plates 5. The rotation of the sleeve 54 drives the corresponding second bevel gear 55 to rotate. The rotation of the second bevel gear 55 drives the first bevel gear 52 and the corresponding conveying rollers 51 to rotate, thereby realizing the conveying of the pipe.
[0023] A first cylinder 7 is fixedly installed at both the top and bottom ends of the housing 1. The drive end of the first cylinder 7 passes through the housing 1 and is fixedly connected to the horizontal plate 5. Several annularly distributed limit blocks 71 are fixedly installed on the outside of the second rotating shaft 53. The middle of the sleeve 54 and the second bevel gear 55 are both connected by a sliding groove 72 that works with the limit blocks 71. By setting the first cylinder 7, when it is necessary to cut pipes of different diameters, the first cylinder 7 at the top of the housing 1 drives the corresponding horizontal plate 5 and conveying roller 51 to move downward by a certain distance through the PLC controller. The first cylinder 7 at the bottom of the housing 1 drives the corresponding horizontal plate 5 and conveying roller 51 to move upward, so that the two conveying rollers 51 are in contact with the pipe. When the horizontal plate 5 moves, the sleeve 54 and the second bevel gear 55 slide on the limit blocks 71 on the second rotating shaft 53, thereby realizing the conveying of pipes of different diameters.
[0024] The conveying mechanism 11 also includes a guide rod 9 and a fixing block 91. The guide rod 9 is slidably connected to the horizontal plate 5, and the fixing block 91 is fixedly connected to the guide rod 9 and the inner wall of the box 1. By setting the guide rod 9, the horizontal plate 5 and the conveying roller 51 are more stable when moving.
[0025] A baffle 10 is fixedly installed on one side of the inner wall of the housing 1. The baffle 10 is located on the inner wall of the side of the first bevel gear 52. By setting the baffle 10, the debris generated when the saw blade 13 cuts the pipe is prevented from splashing onto the first bevel gear 52 and the second bevel gear 55, thereby affecting the meshing of the first bevel gear 52 and the second bevel gear 55.
[0026] The length of the top dust cover 23 is less than that of the bottom dust cover 23, by setting
[0027] The sleeve 54 is composed of a large-diameter cylinder and a small-diameter cylinder, which allows for smoother movement of the horizontal plate 5 and the conveying roller 51 to the sides or to the center.
[0028] In practical use, a conveying mechanism 11 can be added to the support plate 3, or a fixing device can be used to fix pipes of different diameters. However, it should be noted that when the pipe needs to be started forward, the fixing device does not restrict the movement of the pipe. If it is added, a PLC controller or other compatible controller can be installed on the support base 31, and then the first motor can be electrically connected to the PLC controller.
[0029] Working principle: In actual use, the PLC controller controls the conveying mechanism 11 to convey and stop, and the rotation and downward movement of the saw blade 13. At the same time, it controls the start of the exhaust fan 2 and the second motor. The pipe to be processed enters from the feed port on the left side of the box 1, and is then conveyed by the conveying roller 51 in the conveying mechanism 11. When the required cutting position of the pipe is below the saw blade 13, the conveying mechanism 11 stops conveying, and then the saw blade 13 cuts. The debris generated during the pipe cutting is sucked into the collection box 21 through the dust hood 23 and the dust suction pipe 22 by the start of the exhaust fan 2.
[0030] After the pipe is cut, the conveying mechanism 11 continues to convey the cut pipe forward and the pipe exits from the discharge port on the right side of the box 1. As the cut pipe moves forward, the first motor starts, which drives the first rotating shaft 34 and the small gear 35 to rotate. The small gear 35 rotates the large gear 33 and the hollow shaft 32 to rotate. The large gear 33 rotates and drives the fixed plate 30, the moving plate 36, the arc plate 37 and the brush 38 to clean the small amount of debris remaining on the surface of the pipe. The cleaned debris will enter the collection box 21 under the action of the dust hood 23, the dust suction pipe 22 and the exhaust fan 2.
[0031] Due to continuous conveying, the cleaned pipes pass through the hollow shaft 32, and the cut pipes are then collected. When cleaning pipes of different diameters is required, the wheel on the threaded rod 6 is rotated, causing the threaded rod 6 to rotate. The moving plate 36, limited by the limiting rod 61, moves the threaded rod 6, driving the moving plate 36, the arc-shaped plate 37, and the brush 38 to move, thus achieving cleaning of pipes of different diameters. When the collection box 21 is full of debris, the collection container on the collection box 21 is pulled out, and the debris is then emptied.
[0032] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A polyethylene pipe processing and forming device comprising a box (1), characterized in that: The box (1) is equipped with a conveying mechanism (11) inside. A shell (12) is fixedly installed on the top of the box (1). A saw blade (13) is installed inside the shell (12). A fan (2) and a collection box (21) are provided on the front side of the box (1). The fan pipe of the fan (2) is fixedly connected to the collection box (21). A suction pipe (22) is fixedly installed on the top and rear side of the collection box (21). A dust suction hood (23) is fixedly installed on the side of the two suction pipes (22) away from the collection box (21). The two dust collection hoods (23) are fixedly connected to the box body (1), one at the top and one at the bottom. The right side of the box body (1) is provided with a support plate (3). A support seat (31) is fixedly installed at the top edge of the support plate (3). A hollow shaft (32) is rotatably installed in the middle of the support seat (31). A large gear (33) is fixedly installed on the outside of the hollow shaft (32). A first rotating shaft (34) is provided at the top of the support seat (31). A small gear (35) that meshes with the large gear (33) is fixedly installed at one end of the first rotating shaft (34). Two symmetrically distributed fixed plates (30) are fixedly installed on the side of the large gear (33) near the housing (1). Two symmetrically distributed movable plates (36) are provided between the fixed plates (30). An arc-shaped plate (37) is fixedly installed on the inner side of the movable plate (36). A brush (38) is installed on the inner side of the arc-shaped plate (37).
2. A polyethylene pipe processing and forming apparatus as defined in claim 1, wherein, Both of the fixed plates (30) are threaded with threaded rods (6) in the middle. The threaded rods (6) are rotatably connected to the corresponding moving plates (36). Each moving plate (36) has two limiting rods (61) fixedly installed on the side near the fixed plate (30). The limiting rods (61) are slidably connected to the fixed plate (30).
3. A polyethylene pipe processing and forming apparatus as defined in claim 1, wherein, The conveying mechanism (11) includes two horizontal plates (5) and two conveying rollers (51). Two fixed seats are fixedly installed on the inner sides of the two horizontal plates (5) respectively. The fixed seats are rotatably connected to the corresponding conveying rollers (51). A first bevel gear (52) is fixedly installed at one end of each conveying roller (51). A second bevel gear (55) is meshed with the outer sides of the first bevel gear (52). A sleeve (54) is fixedly installed at the opposite ends of the second bevel gear (55). The sleeve (54) is rotatably connected to the horizontal plate (5). A second rotating shaft (53) is provided through the middle of the sleeve (54). The second rotating shaft (53) is rotatably connected to the housing (1).
4. A polyethylene pipe processing and forming apparatus as defined in claim 3, wherein, The upper and lower ends of the housing (1) are fixedly installed with a first cylinder (7). The driving end of the first cylinder (7) passes through the housing (1) and is fixedly connected to the horizontal plate (5). Several annularly distributed limiting blocks (71) are fixedly installed on the outside of the second rotating shaft (53). The middle part of the sleeve (54) and the second bevel gear (55) are both connected by a sliding groove (72) that works with the limiting block (71).
5. A polyethylene pipe processing and forming apparatus as defined in claim 3 wherein, The conveying mechanism (11) also includes a guide rod (9) and a fixing block (91). The guide rod (9) is slidably connected to the horizontal plate (5), and the fixing block (91) is fixedly connected to the guide rod (9) and the inner wall of the box (1).
6. A polyethylene pipe processing and forming apparatus as defined in claim 1, wherein, A baffle (10) is fixedly installed on one side of the inner wall of the housing (1), and the baffle (10) is located on the inner wall of the side of the first bevel gear (52).
7. A polyethylene pipe processing and forming apparatus as defined in claim 1, wherein, The length of the top dust hood (23) is less than that of the bottom dust hood (23).
8. A polyethylene pipe processing and forming apparatus as defined in claim 3 wherein, The sleeve (54) consists of a large-diameter cylinder and a small-diameter cylinder.