Plastic bottle crushing and cleaning all-in-one machine capable of automatically cleaning impurities
By combining the pressure plate and the water spray pipe, the problems of rebound, dust, and material sticking during plastic bottle breakage are solved, achieving a more efficient and safer breaking process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUILANXIN (HUBEI) NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-09-11
- Publication Date
- 2026-04-21
AI Technical Summary
In existing technologies, plastic bottles rebound during breakage, resulting in dust pollution and fine impurities adhering to the crushing roller, leading to low and uneven crushing efficiency.
The system employs a combination of a pressure plate and a water spray pipe. The pressure plate moves back and forth within the crushing chamber to compress the plastic bottle, while the water spray pipe sprays cleaning liquid between the crushing rollers to prevent rebound, reduce dust and temperature, and minimize material sticking.
It improves the stability and uniformity of plastic bottle breakage, reduces dust pollution, and enhances breakage efficiency and safety.
Smart Images

Figure CN224145115U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of plastic bottle recycling and processing, and in particular to a plastic bottle crushing and washing machine that can automatically remove impurities. Background Technology
[0002] Plastic bottles have recycling value and are usually crushed by crushing rollers after recycling.
[0003] Currently, when crushing plastic bottles, waste plastic bottles sometimes bounce off the crushing rollers, resulting in slow crushing efficiency.
[0004] Meanwhile, the crushing process generates dust pollution in the environment;
[0005] Furthermore, during the crushing process, small impurities and debris can cause poor heat dissipation, leading to increased material adhesion to the crushing rollers and resulting in uneven crushing of the plastic bottles. Utility Model Content
[0006] This utility model provides an integrated plastic bottle crushing and washing machine that can automatically remove impurities, preventing rebound during plastic bottle crushing, dust pollution, and plastic impurities adhering to the crushing rollers. The specific solution is as follows:
[0007] A plastic bottle crushing and washing machine with automatic impurity removal capability includes a crushing chamber, a pair of crushing rollers installed in the crushing chamber, the pair of crushing rollers being able to rotate in opposite directions, a feed inlet located on the upper part of one side of the crushing chamber and a discharge outlet located on the lower part of one side; it also includes a guide platform, a lower pressure plate and a water spray pipe, wherein the guide platform is configured as a pair, each located on the pair of crushing rollers, and the two guide platforms facing each other form an inverted "V" shaped material storage space for gathering plastic bottles between the pair of crushing rollers; the lower pressure plate is placed inside the crushing chamber and can reciprocate along the height direction of the crushing chamber; the water spray pipe is installed on the lower pressure plate, which can form a spray of liquid at the output section during the crushing operation.
[0008] Furthermore, the lower pressure plate is triangular in shape, with its tip pointing downwards and directly facing the crushing space between a pair of crushing rollers.
[0009] Furthermore, both sides of the lower pressure plate face their respective adjacent guide platforms, and the sides of the lower pressure plate and the surface of the guide platform form a feeding space, the width of which gradually decreases from high to low.
[0010] Furthermore, an electric push rod is installed at the top of the crushing box. The output shaft of the electric push rod passes through and is slidably connected to the top of the crushing box, and is fixedly connected to the top plane of the lower pressure plate.
[0011] Furthermore, there are two water spray pipes, which are respectively installed on both sides of the lower pressure plate, with the output of the water spray pipes facing the inclined surface of the guide plate.
[0012] Furthermore, a set of piston tubes located on one side of the electric push rod are fixedly installed on the top of the lower pressure plate, and each set of piston tubes has multiple piston tubes; a piston rod is installed inside the piston tube, and the rod part of the piston rod is fixedly connected to the top inner wall of the crushing box; wherein, the tail of the piston tube is connected to an external water source through a set of one-way water inlet valve pipes, and the tail is also connected to a water spray pipe through a set of one-way water outlet valve pipes.
[0013] Furthermore, the top of the lower pressure plate is also provided with a set of piston tubes located on the other side of the electric push rod, and each set of piston tubes has multiple piston tubes; the piston tubes are fixedly connected to the top inner wall of the crushing box, and the same piston rod is installed inside the piston tubes, and the rod part of the piston rod is fixedly connected to the top of the lower pressure plate; wherein, the head of the piston tube is connected to an external water source through a set of one-way water inlet valves, and the head is also connected to a water spray pipe through a set of one-way water outlet valves.
[0014] Furthermore, the bottom inner wall of the crushing box is inclined, with the lower end facing the discharge port; a washing pool with a top opening is also installed on one side of the crushing box, which is located directly below the discharge port and is used to receive and wash the crushed plastic fragments.
[0015] Compared with the prior art, the present invention can achieve at least the following beneficial effects:
[0016] The device uses the cooperation of a lower pressure plate and a water spray pipe. The lower pressure plate can move back and forth along the height of the crushing box to squeeze the plastic bottle tightly between a pair of crushing rollers, thereby preventing the plastic bottle from rebounding and improving the crushing effect.
[0017] The water spray pipe can spray cleaning liquid between a pair of crushing rollers, thereby achieving the purpose of dust reduction during crushing, as well as rinsing and cooling the crushing rollers and plastic fragments, reducing material sticking, and improving the uniformity of plastic crushing; at the same time, as the liquid flows downward, it can also carry the crushed fragments along with it, forming a promoting effect on the discharge of crushed fragments. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0020] Figure 2 This is a schematic diagram of the internal structure of the crushing box described in this utility model.
[0021] Figure 3This utility model Figure 2 A frontal view of the structure.
[0022] Figure 4 This utility model Figure 3 A schematic diagram of the structure at point A in the diagram.
[0023] Figure 5 This is a schematic diagram of the structure of the lower pressure plate extruding the plastic bottle according to the present invention.
[0024] Figure 6 This utility model Figure 5 Another schematic diagram of the state.
[0025] The reference numerals in the attached figures are as follows:
[0026] 100. Crushing box; 101. Crushing roller; 102. Feed inlet; 103. Discharge outlet;
[0027] 200. Guide plate; 201. Lower pressure plate; 202. Electric actuator; 203. Water spray pipe; 204. Piston tube; 205. Piston rod;
[0028] 300. Cleaning pool. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0030] Please refer to the following: Figures 1-6 As shown, this utility model provides a plastic bottle crushing and washing integrated machine that can automatically clean impurities, including a crushing box 100, a pair of crushing rollers 101 installed in the crushing box 100, the crushing rollers 101 having blades (not shown in the figure), the pair of crushing rollers 101 can rotate in opposite directions by an external motor, and a feed inlet 102 for feeding plastic bottles is provided on the upper side of one side of the crushing box 100 and a discharge outlet 103 for discharging crushed plastic is provided on the lower side of one side;
[0031] It also includes a guide platform 200, a lower pressure plate 201, and a water spray pipe 203. The guide platform 200 is configured as a pair, located on a pair of crushing rollers 101 respectively. The two guide platforms 200 face each other to form an inverted "V" shaped storage space. The quantitative plastic bottles introduced by the feed inlet 102 can gather between the pair of crushing rollers 101 after passing through the guide platform 200. As the crushing rollers 101 rotate, the plastic bottles are torn and crushed to form recyclable plastic fragments.
[0032] The lower pressure plate 201 is placed inside the crushing box 100. It can be driven by an external control component to move back and forth along the height direction of the crushing box 100 to squeeze the plastic bottle tightly between a pair of crushing rollers 101, thereby preventing the plastic bottle from rebounding and improving the crushing effect.
[0033] The water spray pipe 203 is installed on the lower pressure plate 201. During the crushing operation, it can form a spray of liquid at the output section. This liquid can be cleaning water. The cleaning water liquid can be poured between a pair of crushing rollers 101 to achieve the purpose of dust reduction during crushing, as well as washing and cooling the crushing rollers 101 and plastic fragments, reducing material adhesion and improving the uniformity of plastic crushing. At the same time, as the liquid flows downward, it can also drive the crushed fragments to move together, forming a promoting effect on the discharge of crushed fragments.
[0034] Furthermore, the lower pressure plate 201 is in the shape of an equilateral triangle, with its tip pointing downwards and directly facing the crushing space between the pair of crushing rollers 101. This ensures that the lower pressure plate 201 can retain its ability to squeeze the plastic bottle between the pair of crushing rollers 101 during the lifting and lowering process, while also not touching the blades of the pair of crushing rollers 101, thus improving the safety of the operation.
[0035] Furthermore, both sides of the lower pressure plate 201 face their respective adjacent guide platforms 200, and the sides of the lower pressure plate 201 and the surface of the guide platform 200 form a feeding space, the width of which gradually decreases from high to low. That is to say, as the plastic bottle is introduced from the feed inlet 102 to the crushing roller 101, the width of the feeding space decreases. This space facilitates the guidance of the plastic bottle, and allows plastic bottles that are not in a crushing state when the lower pressure plate 201 is pressed down to partially slide upward or be directly flattened during the compression process of the lower pressure plate 201 and the guide platform 200. After the lower pressure plate 201 moves down to its maximum stroke, there is a certain space between it and the guide platform 200 reserved for uncrushed plastic bottles. In other words, the above-mentioned feeding space can prevent too many plastic bottles from interfering with the movement of the lower pressure plate 201, ensuring the pressing stability of the lower pressure plate 201 and improving the crushing efficiency of the crushing roller 101.
[0036] Furthermore, the control component for moving the lower pressure plate 201 is an electric push rod 202. Specifically, an electric push rod 202 is installed at the top of the crushing box 100. The output shaft of the electric push rod 202 passes through and is slidably connected to the top of the crushing box 100, and is fixedly connected to the top plane of the lower pressure plate 201. Through the action of the electric push rod 202, the reciprocating extension and retraction of its output shaft can be realized, which means that the vertical reciprocating movement of the lower pressure plate 201 can be realized. The vertical reciprocating movement of the lower pressure plate 201 allows the plastic bottle to enter the junction of the pair of crushing rollers 101 when it moves upward, and when the lower pressure plate 201 moves downward, it pushes some of the plastic bottles that will rebound downward into the space between the pair of crushing rollers 101 to improve its crushing stability.
[0037] Furthermore, two water spray pipes 203 are configured and installed on both sides of the lower pressure plate 201 respectively. The output of the water spray pipes 203 faces the inclined surface of the guide table 200. During the crushing operation, the spraying action of the two water spray pipes 203 can spray liquid onto the guide table 200, forming a flush on the guide table 200, reducing the adhesion of plastic fragments. The flushed liquid moves downward with gravity. During this process, the crushing roller 101 can also be rinsed and cooled, and plastic impurities on the crushing roller 101 can be flushed away. At the same time, dust during the crushing process is reduced, improving operational safety. Finally, the mixed liquid composed of washing water, plastic fragments and dust can be discharged together from the discharge port 103.
[0038] Furthermore, a set of piston tubes 204 located on one side of the electric push rod 202 are fixedly installed on the top of the lower pressure plate 201. Each set of piston tubes 204 has multiple piston tubes. A piston rod 205 is installed inside the piston tube 204. The rod part of the piston rod 205 is fixedly connected to the top inner wall of the crushing box 100. The tail of the piston tube 204 is connected to an external water source through a set of one-way water inlet valve pipes. The tail is also connected to the water spray pipe 203 through a set of one-way water outlet valve pipes. The above is the piston structure in the prior art. For details, please refer to the piston cylinder structure in the automotive field. It will not be described in detail here.
[0039] The difference is that, based on the reciprocating vertical movement of the lower pressure plate 201, it can also drive the piston tube 204 to move synchronously, thereby forcing the piston rod 205 to repeatedly do work in the piston tube 204, thereby drawing external liquid into the piston tube 204 through the one-way water inlet valve, and then inputting it into the water spray pipe 203 through the one-way water outlet valve, realizing the spraying action of the water spray pipe 203. By using the same driving action, the cost of accessories is reduced, which is more cost-effective than using a pump body.
[0040] Furthermore, the top of the lower pressure plate 201 is also provided with a set of piston tubes 204 located on the other side of the electric push rod 202, and each set of piston tubes 204 has multiple piston tubes; the piston tubes 204 are fixedly connected to the top inner wall of the crushing box 100, and the piston tubes 204 are equipped with the same piston rods 205, the rod part of the piston rods 205 being fixedly connected to the top of the lower pressure plate 201; wherein, the head of the piston tube 204 is connected to an external water source through a set of one-way water inlet valves, and the head is also connected to the spray pipe 203 through a set of one-way water outlet valves, the head position referring to the position adjacent to the pipe opening of the piston tube 204; the structure here is completely consistent with the structure of the piston tubes 204, etc.
[0041] The difference is that the two sets of piston tubes 204 in this application have different tube openings (upward and downward), which means that the upward and downward movement of the lower pressure plate 201 can make the two water spray pipes 203 spray liquid alternately. On the one hand, it can reduce liquid waste; on the other hand, there is always liquid falling between the pair of crushing rollers 101, which ensures the dust reduction effect during continuous crushing and the cleaning and cooling of the crushing rollers 101.
[0042] Furthermore, the bottom inner wall of the crushing box 100 is inclined, with the lower end facing the discharge port 103; a washing pool 300 with a top opening is also installed on one side of the crushing box 100. The washing pool 300 is located directly below the discharge port 103 and is used to receive and wash the crushed plastic fragments; the mixed liquid containing dust and plastic fragments will fall into the bottom of the crushing box 100 and enter the washing pool 300 from the discharge port 103 to further clean the plastic fragments.
[0043] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A plastic bottle crushing and washing machine that can automatically clean impurities, comprising a crushing box (100), a pair of crushing rollers (101) installed in the crushing box (100), the pair of crushing rollers (101) being able to rotate in opposite directions, and a feed inlet (102) on the upper side of one side and a discharge outlet (103) on the lower side of one side of the crushing box (100). characterized in that It also includes, The guide platform (200) is configured as a pair, located on a pair of crushing rollers (101). The two guide platforms (200) face each other to form an inverted "V" shaped storage space, which is used to gather plastic bottles between the pair of crushing rollers (101); The lower pressure plate (201) is placed inside the crushing box (100) and can move back and forth along the height direction of the crushing box (100); The water spray pipe (203) is installed on the lower pressure plate (201) and can form a spray of liquid in the output section during crushing operations.
2. The plastic bottle crushing and cleaning all-in-one machine capable of automatically removing impurities according to claim 1, wherein: The lower pressure plate (201) is triangular in shape, with its tip pointing downwards and directly facing the crushing space between a pair of crushing rollers (101).
3. The plastic bottle crushing and cleaning all-in-one machine capable of automatically removing impurities according to claim 2, characterized in that: Both sides of the lower pressure plate (201) face their respective adjacent guide tables (200), and the side of the lower pressure plate (201) and the surface of the guide table (200) form a feeding space, and the width of this space gradually decreases from high to low.
4. The plastic bottle crushing and cleaning all-in-one machine capable of automatically removing impurities according to claim 1, wherein: An electric push rod (202) is installed at the top of the crushing box (100). The output shaft of the electric push rod (202) passes through and is slidably connected to the top of the crushing box (100), and is fixedly connected to the top plane of the lower pressure plate (201).
5. The plastic bottle crushing and cleaning all-in-one machine capable of automatically removing impurities according to claim 1, wherein: Two water spray pipes (203) are configured and installed on both sides of the lower pressure plate (201), with the output of the water spray pipes (203) facing the inclined surface of the guide table (200).
6. The machine of claim 1, 4 or 5, wherein the machine further comprises a cleaning device. The top of the lower pressure plate (201) is fixedly installed with a set of piston tubes (204) located on one side of the electric push rod (202), and each set of piston tubes (204) has multiple piston tubes; a piston rod (205) is installed inside the piston tube (204), and the rod part of the piston rod (205) is fixedly connected to the top inner wall of the crushing box (100). The piston tube (204) is connected to an external water source at its tail end through a set of one-way inlet valves, and is also connected to a spray pipe (203) at its tail end through a set of one-way outlet valves.
7. The plastic bottle crushing and cleaning all-in-one machine capable of automatically removing impurities according to claim 6, characterized in that: The top of the lower pressure plate (201) is also provided with a set of piston tubes (204) located on the other side of the electric push rod (202), and each set of piston tubes (204) has multiple piston tubes; the piston tubes (204) are fixedly connected to the top inner wall of the crushing box (100), and the piston tubes (204) are equipped with the same piston rods (205), and the rod part of the piston rods (205) is fixedly connected to the top of the lower pressure plate (201); The piston tube (204) is connected to an external water source through a set of one-way inlet valves, and is also connected to a spray pipe (203) through a set of one-way outlet valves.
8. The machine of any one of claims 1-5, wherein the machine is capable of automatically removing impurities from the plastic bottles. The bottom inner wall of the crushing box (100) is inclined, and the lower end faces the discharge port (103); A washing tank (300) with a top opening is also installed on one side of the crushing box (100). The washing tank (300) is located directly below the discharge port (103) and is used to receive the plastic fragments after washing and crushing.