Rubber forming, cooling and winding device

Abstract

The utility model discloses a rubber molding, cooling and winding device which comprises a cooling water tank, an air drying mechanism and a winding mechanism, the air drying mechanism comprises a first supporting frame, an air drying box arranged on the supporting frame and an air blower communicating with the air drying box. The air blower laterally communicates with the air drying box and is used for blowing the upper and lower surfaces of the rubber part; the winding mechanism comprises a second supporting frame, a motor arranged on the second supporting frame and a winding frame in transmission connection with the motor. The mode that the cooling water tank, the air drying mechanism and the winding mechanism are sequentially arranged is adopted, the rubber part is primarily cooled through the cooling water tank, residual water on the surface of the rubber part is effectively purged through the air drying mechanism, and the rubber part is wound in order through the winding mechanism; the purposes of rapid cooling, full drying and automatic rolling of the rubber formed product in the continuous machining process are achieved, and therefore the technical effects that the production efficiency is improved, the surface cleanliness of the rubber product is improved, and the automatic machining capacity is enhanced are achieved.

Description

Technical Field

[0001] This utility model relates to the field of rubber product molding equipment, and in particular to a rubber molding cooling and winding device. Background Technology

[0002] After molding, rubber products typically undergo post-processing steps such as cooling, drying, and winding to ensure dimensional stability, surface cleanliness, and ease of subsequent storage and transportation. In existing technologies, cooling, drying, and winding devices are mostly separate units, requiring manual transfer of rubber parts between different machines to complete each stage. This discontinuous operation mode is not only inefficient but also prone to contamination, deformation, or adhesion of rubber parts during transport, affecting product quality.

[0003] Furthermore, traditional air-drying methods mostly employ natural drying or top-down single-sided air supply, which makes it difficult to quickly and evenly remove residual moisture from the surface of rubber parts. Especially in continuous production environments, drying efficiency becomes a significant factor restricting production line cycle time. In the winding process, because rubber parts are soft and have relatively weak rigidity, without effective support and tension control, quality problems such as wrinkles, loosening, or misalignment can easily occur during winding. Utility Model Content

[0004] This utility model provides a rubber molding, cooling, and winding device to solve related technical problems in the background art.

[0005] The technical solution provided by this utility model is as follows: a rubber molding cooling and winding device, comprising: a cooling water tank, a drying mechanism, and a winding mechanism arranged in sequence;

[0006] The air-drying mechanism includes: a first support frame, an air-drying box mounted on the support frame, and a blower connected to the air-drying box; the blower is laterally connected to the air-drying box and is used to blow clean the upper and lower surfaces of the rubber parts.

[0007] The winding mechanism includes: a second support frame, a motor mounted on the second support frame, and a winding frame that is connected to the motor drive.

[0008] In one embodiment, scrapers are provided at both the inlet and outlet of the drying box.

[0009] In one embodiment, rollers are provided at both the inlet and outlet of the drying box.

[0010] In one embodiment, trays are connected to the two side plates at both ends of the drying box, and U-shaped grooves are formed on the trays, with the shafts at both ends of the rollers connected to the U-shaped grooves.

[0011] In one embodiment, a guide roller and a tension roller are disposed between the guide roller and the winding frame.

[0012] In one embodiment, the winding frame is shaft-connected to the second support frame, the output shaft end of the motor is connected to a first pulley, the shaft end of the winding frame is connected to a second pulley, and the first pulley and the second pulley are connected by belt drive.

[0013] In one embodiment, the top of the drying box is provided with an observation port, which is connected to a detachable first cover plate.

[0014] In one embodiment, a drain outlet is provided at the bottom of the drying box.

[0015] In one embodiment, the drain outlet is located near the inlet side of the drying box, and the drying box is tilted toward the drain outlet when placed.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] (1) The rubber molding cooling and winding device of this utility model adopts a cooling water tank, an air drying mechanism and a winding mechanism arranged in sequence. The cooling water tank performs preliminary cooling treatment on the rubber parts, the air drying mechanism effectively blows away the residual moisture on the surface of the rubber parts, and the winding mechanism winds the rubber parts in an orderly manner. This achieves the purpose of rapid cooling, full drying and automatic winding of rubber molded products during continuous processing, thereby realizing the technical effects of improving production efficiency, improving the surface cleanliness of rubber products and enhancing automated processing capabilities. It also solves the technical problems of existing rubber parts requiring manual transfer after cooling, poor drying effect and inability to be continuously wound. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the rubber molding, cooling, and winding device of this utility model;

[0019] Figure 2 This is a schematic diagram of the air-drying mechanism in this utility model;

[0020] Figure 3 This is a schematic diagram of the winding mechanism in this utility model;

[0021] Figure 4 This is a structural schematic diagram of the air-drying mechanism and the winding mechanism in this utility model.

[0022] The attached diagram is labeled as follows: 1. Cooling water tank; 2. Air drying mechanism; 21. First support frame; 22. Air drying box; 23. Blower; 24. Scraper; 25. Idler roller; 26. Pallet; 27. U-shaped groove; 3. Winding mechanism; 31. Second support frame; 32. Motor; 33. Winding frame; 34. Guide roller; 35. Tension roller; 36. First pulley; 37. Second pulley; 38. Belt; 4. Observation port; 5. First cover plate; 6. Drain outlet. Detailed Implementation

[0023] The present invention will now be described in detail with reference to specific embodiments. These embodiments will help those skilled in the art to further understand the present invention, but do not limit the invention in any way. It should be noted that those skilled in the art can make several changes and improvements without departing from the concept of the present invention. These all fall within the scope of protection of the present invention.

[0024] like Figure 1-4 As shown, this utility model is a rubber molding cooling and winding device, including a cooling water tank 1, a drying mechanism 2 and a winding mechanism 3, which are arranged in sequence.

[0025] After the rubber parts are formed, they first enter the cooling water tank 1 to complete the initial cooling treatment; after cooling, the rubber parts enter the drying mechanism 2, where residual moisture on their surface is removed by airflow; then the rubber parts enter the winding mechanism 3, where they are continuously wound by the motor 32.

[0026] The device features a compact structure and a rational arrangement of functional units, effectively achieving continuous cooling, drying, and winding of rubber parts, thereby enhancing the automated production capacity of rubber products. Specifically:

[0027] The air-drying mechanism 2 includes a first support frame 21, and an air-drying box 22 is mounted on the first support frame 21. The side wall of the air-drying box 22 is connected to a blower 23. The rubber part moves along the length of the air-drying box 22. The blower 23 blows air into the air-drying box 22 by lateral air supply, thereby achieving efficient blowing of the upper and lower surfaces of the rubber part. The airflow generated by the blower 23 enters the air-drying box 22 and fully blows away the surface moisture, improving the cooling and drying efficiency of the rubber part and ensuring that the rubber surface is dry during subsequent winding. In this embodiment, a combined cooling and air-drying treatment method is adopted. By setting the air-drying mechanism 2 after the cooling water tank 1 and introducing the drying airflow laterally into the air-drying box 22 by the blower 23, the upper and lower surfaces of the rubber part are blown simultaneously, achieving the purpose of effectively removing residual moisture from the surface of the rubber part in a short time. This achieves the technical effects of improving drying efficiency, improving product cleanliness, and adapting to subsequent winding operations, thereby solving the problem that residual water on the surface of existing rubber products is difficult to dry in time after cooling, affecting the efficiency of subsequent processing.

[0028] To further improve the drying effect, scrapers 24 are installed at the inlet and outlet of the drying box 22 to scrape off water droplets on the surface of the rubber parts and prevent moisture from being carried into the next winding process.

[0029] In addition, rollers 25 are provided at both ends of the drying box 22. The rollers 25 are used to support the rubber parts and prevent them from sagging or deforming during the drying process. The two ends of each roller 25 are connected to the U-shaped groove 27. The U-shaped groove 27 is set on the support plates 26 on both sides of the drying box 22 to facilitate the installation, removal and maintenance of the rollers 25.

[0030] The drying chamber 22 has an observation port 4 at the top that can be closed by a removable first cover plate 5, and a drain port 6 at the bottom near the inlet side. To facilitate drainage, the drying chamber 22 is tilted towards the drain port 6 during installation. The drain port 6 is not only used for drainage, but also allows the airflow blown by the blower 23 to be discharged, forming a circulating air path.

[0031] In this embodiment, the air drying box 22 generates a transverse airflow through the blower 23, which evenly covers the surface of the rubber parts; the scraper 24 and the idler roller 25 work together to improve the thoroughness of air drying and the stability of conveying; the drain outlet 6 and the inclined structure enable effective collection and discharge of moisture, while the observation port 4 facilitates real-time monitoring of the operating status, thereby improving the operating stability and ease of operation of the device.

[0032] The winding mechanism 3 includes a second support frame 31, a motor 32, a winding frame 33, a guide roller 34, and a tension roller 35. The motor 32 is mounted on the second support frame 31, and a first pulley 36 is provided at the output shaft end; a second pulley 37 is provided at the shaft end of the winding frame 33, and the two are connected by a belt 38 to drive the winding frame 33.

[0033] To ensure that the rubber parts have a stable posture and appropriate tension before entering the winding frame 33, the second support frame 31 is also equipped with a guide roller 34 and a tension roller 35. After the rubber parts are introduced from the drying section, they are first positioned by the guide roller 34, then the tension roller 35 applies appropriate tension, and finally the winding frame 33 winds them into a roll.

[0034] The motor 32 drives the winding frame 33 to rotate via the belt 38, achieving stable power output and easy speed adjustment; the tension roller 35 effectively suppresses the loosening and wrinkling of the rubber parts, making the winding tighter and neater; the guide roller 34 assists in aligning the path and preventing winding deviation. This structure allows the machine to adapt to rubber products with different thicknesses and tension requirements, significantly improving the winding quality.

[0035] Working principle: During operation, after the rubber parts are hot-pressed, they first enter the cooling water tank 1 for preliminary cooling, which rapidly reduces their surface temperature and prevents the material from softening or sticking in subsequent processes due to high temperatures. The cooled rubber parts continue to enter the drying mechanism 2 along the conveyor path. During this process, the blower 23 laterally introduces airflow into the drying chamber 22, forming a transverse airflow field that acts on the upper and lower surfaces of the rubber parts to accelerate cooling and remove residual cooling water.

[0036] After drying, the rubber parts enter the winding mechanism 3. First, the path is stabilized by the guide roller 34, then the tension roller 35 applies appropriate tension, and finally the winding frame 33 completes the winding and collection. The motor 32 drives the winding frame 33 to rotate through the belt 38, thereby realizing the continuous winding of the rubber parts.

[0037] In this embodiment, a continuous linkage of cooling-drying-winding is adopted. Through the integrated arrangement of various functional units, the rubber parts automatically complete the cooling, drying and winding operations in sequence after molding. This achieves the goal of fully automated conveying and processing of rubber products, thereby significantly reducing the number of manual operations in the manual handling and drying processes. This solves the problems of high manual participation, high labor intensity and low efficiency in existing rubber processing lines.

[0038] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing the present invention and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0039] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A rubber molding, cooling, and winding device, characterized in that, include: The cooling water tank (1), the air drying mechanism (2), and the winding mechanism (3) are arranged in sequence. The air drying mechanism (2) includes: a first support frame (21), an air drying box (22) disposed on the support frame, and a blower (23) connected to the air drying box (22); the blower (23) is laterally connected to the air drying box (22) and is used to blow the upper and lower surfaces of the rubber parts; The winding mechanism (3) includes: a second support frame (31), a motor (32) mounted on the second support frame (31), and a winding frame (33) that is drivenly connected to the motor (32).

2. A rubber forming cooling and winding apparatus as claimed in claim 1, characterized in that Scrapers (24) are provided at both the inlet and outlet of the air drying box (22).

3. A rubber forming cooling and winding device as claimed in claim 1, characterized in that The air drying box (22) is equipped with rollers (25) at both the inlet and outlet.

4. A rubber forming cooling and winding apparatus as claimed in claim 3, wherein The drying box (22) has a tray (26) connected to each of its two side plates. The tray (26) has a U-shaped groove (27) and the roller (25) is shaft-connected to the U-shaped groove (27) at both ends.

5. A rubber forming cooling and winding apparatus as claimed in claim 1, wherein The second support frame (31) is provided with a guide roller (34) and a tension roller (35) disposed between the guide roller (34) and the winding frame (33).

6. The rubber molding, cooling, and winding device as described in claim 1, characterized in that, The winding frame (33) is shaft-connected to the second support frame (31). The output shaft end of the motor (32) is connected to the first pulley (36), and the shaft end of the winding frame (33) is connected to the second pulley (37). The first pulley (36) and the second pulley (37) are connected by a belt (38).

7. A rubber forming cooling and winding apparatus as claimed in claim 1, wherein The drying box (22) has an observation port (4) on its top, and the observation port (4) is connected by a detachable first cover plate (5).

8. A rubber forming cooling and winding apparatus as claimed in claim 1, wherein The drying box (22) has a drain outlet (6) at the bottom.

9. A rubber forming cooling and winding apparatus as claimed in claim 8, characterised in that, The drain outlet (6) is located near the inlet side of the drying box (22), which is tilted toward the drain outlet (6) when placed.

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