Rubber product calendering device

By introducing a metal detector and corresponding removal measures into the rubber product calendering unit, the problem of metal impurities in rubber was solved, ensuring the integrity of the equipment and the quality of the finished product.

CN224145179UActive Publication Date: 2026-04-21JIANGSU XINHUAYANG SHOE IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU XINHUAYANG SHOE IND CO LTD
Filing Date
2025-04-08
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing rubber calendering equipment cannot effectively remove metal impurities, resulting in a decline in the quality of rubber products and damage to the equipment.

Method used

A rubber product calendering device was designed, comprising a flattening component, a detection component, and a calendering component. A metal detector is used to detect and remove metal impurities from the rubber raw material, which are then removed manually or mechanically.

Benefits of technology

It effectively removes metallic impurities from rubber, ensuring the integrity of calendering components and the quality of finished rubber products, and preventing equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rubber product calendering device, and relates to the technical field of rubber processing equipment. The flattening assembly is mounted on the working table, and the flattening assembly comprises a first driving part, a first flattening roller and a second flattening roller; the detection assembly is installed on one side of the flattening assembly, the detection assembly comprises a conveying belt, a support and a metal detector, and the metal detector is installed at the end close to the flattening assembly; and the calendering assembly is installed on the side, away from the flattening assembly, of the detection assembly, the calendering assembly comprises a second driving part and a plurality of calendering rollers, and the second driving part is used for driving the calendering rollers to rotate. According to the utility model, rubber raw materials are detected through the metal detector, and metal impurities are removed manually or mechanically, so that the problems that the metal impurities exist in rubber, the quality of rubber products is influenced, and meanwhile, calendering equipment is possibly damaged are solved.
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Description

Technical Field

[0001] This utility model relates to the field of rubber processing equipment technology, and in particular to a rubber product calendering device. Background Technology

[0002] Rubber calenders are one of the basic pieces of equipment in the processing of rubber and plastic products. They are mainly used for pressing rubber materials into sheets, applying rubber to textiles or steel cord fabrics, bonding rubber sheets, molding rubber blanks, and applying release films to tire cord layers.

[0003] Rubber calendering equipment typically calenders rubber products directly. Most calendering equipment only has the function of calendering. Due to the presence of metallic impurities in the rubber, the quality of the calendered rubber products is affected, and the calendering equipment may also be damaged. Utility Model Content

[0004] The main purpose of this utility model is to provide a rubber product calendering device that uses a metal detector to detect rubber raw materials and removes metal impurities manually or by machine, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides a rubber product calendering device, including a worktable, a flattening assembly, a detection assembly, and a calendering assembly;

[0006] The flattening assembly is mounted on the worktable. The flattening assembly includes a first driving component, a first flattening roller, and a second flattening roller. The first flattening roller and the second flattening roller are respectively rotatably mounted on the worktable.

[0007] The detection component is installed on one side of the flattening component. The detection component includes a conveyor belt, a bracket, and a metal detector. The metal detector is installed on the side of the conveyor belt away from the worktable via the bracket. The metal detector is installed at the end close to the flattening component.

[0008] The calendering assembly is installed on the side of the detection assembly away from the flattening assembly. The calendering assembly includes a second drive member and a plurality of calendering rolls. The second drive member is used to drive the plurality of calendering rolls to rotate.

[0009] Based on the above technical solution, the present invention can be further improved as follows.

[0010] Furthermore, the distance between the first flattening roller and the second flattening roller is adjustable.

[0011] Furthermore, the first and second flattening rollers are equipped with heating structures.

[0012] Furthermore, the bracket and metal detector are provided in two sets, with the other set of brackets and metal detectors installed at one end of the conveyor belt near the calendering assembly.

[0013] Furthermore, the first flattening roller and the second flattening roller are two equal cylinders, and they rotate in opposite directions with the same speed.

[0014] The beneficial effects of this utility model are as follows: This utility model provides a calendering device for rubber products, which has the following advantages:

[0015] 1. This utility model uses a metal detector near one end of the flattening component to detect metal in the rubber after preliminary calendering. Metal impurities in the rubber are removed manually or mechanically, thereby ensuring that the rubber in the calendering component does not contain metal impurities, avoiding damage to the calendering component, and ensuring the quality of the finished rubber product.

[0016] 2. This utility model uses a metal detector located near one end of the calendering assembly to perform quality inspection on the rubber after removing metal impurities.

[0017] 3. This utility model uses a first flattening roller and a second flattening roller to perform preliminary calendering of rubber raw materials, thereby facilitating the removal of impurities from the rubber raw materials.

[0018] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0019] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the overall structure of a rubber product calendering device proposed in this utility model.

[0021] Figure 2 This is a schematic diagram of the detection component and calendering component in a rubber product calendering device proposed in this utility model.

[0022] Figure 3 This is a schematic diagram of the flattening component in a rubber product calendering device proposed in this utility model.

[0023] In the figure: 1. Workbench; 2. Flattening assembly; 3. Detection assembly; 4. Calendering assembly; 5. First drive component; 6. First flattening roller; 7. Second flattening roller; 8. Conveyor belt; 9. Support; 10. Metal detector; 11. Second drive component; 12. Calendering roller. Detailed Implementation

[0024] The following is in conjunction with the appendix Figure 1-3 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0025] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is described as "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is described as "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0027] like Figure 1-3 As shown, this utility model provides a rubber product calendering device, including a worktable 1, a flattening component 2, a detection component 3, and a calendering component 4;

[0028] The flattening assembly 2 is installed on the worktable 1. The flattening assembly 2 includes a first driving component 5, a first flattening roller 6, and a second flattening roller 7. The first flattening roller 6 and the second flattening roller 7 are rotatably installed on the worktable 1. The distance between the first flattening roller 6 and the second flattening roller 7 is adjustable. The first flattening roller 6 and the second flattening roller 7 are provided with a heating structure. The first flattening roller 6 and the second flattening roller 7 are two equal cylinders with opposite rotation directions and the same rotation speed.

[0029] Rubber is placed between the first flattening roller 6 and the second flattening roller 7, and the rubber is initially calendered by the first flattening roller 6 and the second flattening roller 7. The distance between the first flattening roller 6 and the second flattening roller 7 is adjustable, so as to adapt to calendering of different raw materials and requirements. The calendered rubber is transported by the conveyor belt 8.

[0030] The detection component 3 is installed on one side of the flattening component 2. The detection component 3 includes a conveyor belt 8, a support 9 and a metal detector 10. The support 9 and the metal detector 10 are provided in two sets. One metal detector 10 is installed at one end of the conveyor belt 8 near the flattening component 2, and the other metal detector 10 is installed at one end of the conveyor belt 8 near the rolling component 4.

[0031] Metal detector 10, located near one end of flattening component 2, is used to detect metal in the rubber after preliminary calendering. Metal impurities in the rubber are removed manually or mechanically to ensure that the rubber in calendering component 4 is free of metal impurities, thus avoiding damage to calendering component 4 and ensuring the quality of the finished rubber product. Metal detector 10, located near one end of calendering component 4, is used to inspect the quality of the rubber after removing metal impurities.

[0032] The calendering assembly 4 is installed on the side of the detection assembly 3 away from the flattening assembly 2. The calendering assembly 4 includes a second drive member 11 and a plurality of calendering rollers 12. The second drive member 11 is used to drive the plurality of calendering rollers 12 to rotate, and the rubber with metal impurities removed is calendered by the calendering assembly 4.

[0033] The working principle is as follows:

[0034] Rubber is placed between the first flattening roller 6 and the second flattening roller 7. The first driving component 5 drives the first flattening roller 6 and the second flattening roller 7 to perform preliminary calendering of the rubber. The calendered rubber is transported by the conveyor belt 8. When the rubber is on the conveyor belt 8, the metal detector 10 near one end of the flattening component 2 performs metal detection on the pre-calendered rubber and removes metal impurities from the rubber by manual or mechanical means. This ensures that the rubber in the calendering component 4 does not contain metal impurities, avoids damage to the calendering component 4, and ensures the quality of the finished rubber product. The metal detector 10 near one end of the calendering component 4 then performs quality inspection on the rubber after removing metal impurities. Finally, the calendering component 4 calenders the rubber after removing metal impurities.

[0035] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A rubber article calendering apparatus characterized by comprising: include: Workbench (1); Flattening assembly (2), the flattening assembly (2) is installed on the worktable (1), the flattening assembly (2) includes a first driving member (5), a first flattening roller (6) and a second flattening roller (7), the first flattening roller (6) and the second flattening roller (7) are respectively rotatably installed on the worktable (1); The detection component (3) is installed on one side of the flattening component (2). The detection component (3) includes a conveyor belt (8), a bracket (9) and a metal detector (10). The metal detector (10) is installed on the side of the conveyor belt (8) away from the workbench (1) via the bracket (9). The metal detector (10) is installed at one end close to the flattening component (2). The calendering assembly (4) is installed on the side of the detection assembly (3) away from the flattening assembly (2). The calendering assembly (4) includes a second drive member (11) and a plurality of calendering rolls (12). The second drive member (11) is used to drive the plurality of calendering rolls (12) to rotate.

2. A rubber article calendering device according to claim 1, wherein The distance between the first flattening roller (6) and the second flattening roller (7) is adjustable.

3. A rubber article calendering device according to claim 1, wherein The first flattening roller (6) and the second flattening roller (7) are provided with heating structures.

4. A rubber article calendering device according to claim 1, wherein The bracket (9) and metal detector (10) are provided in two sets, and another set of bracket (9) and metal detector (10) is installed on the conveyor belt (8) near the end of the rolling assembly (4).

5. A rubber article calendering device according to claim 1, wherein The first flattening roller (6) and the second flattening roller (7) are two equal cylinders, and they rotate in opposite directions and at the same speed.