Efficient inter-terminal automatic detection braiding machine

Abstract

The utility model relates to the technical field of terminal processing, in particular to an efficient inter-terminal automatic detection taping machine, which comprises a rack, a terminal feeding mechanism, a terminal detection mechanism, a terminal transfer mechanism, a terminal taping mechanism and a terminal temporary storage mechanism, wherein the terminal feeding mechanism, the terminal detection mechanism, the terminal transfer mechanism and the terminal taping mechanism are arranged on the rack, and the terminal temporary storage mechanism is positioned between the terminal feeding mechanism and the terminal taping mechanism. The terminal feeding mechanism is used for feeding terminals, the terminal detection mechanism is used for detecting the terminals, and the terminal braiding mechanism is used for braiding and discharging the detected terminals. The utility model aims to provide a high-efficiency automatic detection braiding machine between terminals, which effectively improves the production efficiency, reduces the labor cost and ensures the consistency of the product quality.

Description

Technical Field

[0001] This utility model relates to the field of terminal processing technology, specifically to a high-efficiency automatic detection and taping machine between terminals. Background Technology

[0002] With the rapid development of the electronics industry, terminal components, as connecting devices, are increasingly widely used in electrical equipment. Traditional terminal component production and testing processes typically rely on manual operation, resulting in low efficiency, large errors, and high labor intensity. In existing technologies, the feeding, testing, transfer, and tape-and-reeling of terminal components are often performed separately, leading to low automation levels in production lines and making it difficult to meet the demands of large-scale production. Furthermore, manual testing is susceptible to subjective factors, leading to unstable test results and consequently affecting product quality. Summary of the Invention

[0003] In order to overcome the shortcomings and deficiencies of the existing technology, the purpose of this utility model is to provide an efficient automatic detection taping machine between terminals, which can effectively improve production efficiency, reduce labor costs, and ensure the consistency of product quality.

[0004] This utility model is achieved through the following technical solution:

[0005] A high-efficiency automatic terminal inspection and taping machine includes a frame, a terminal feeding mechanism, a terminal inspection mechanism, a terminal transfer mechanism, a terminal taping mechanism mounted on the frame, and a terminal temporary storage mechanism located between the terminal feeding mechanism and the terminal taping mechanism. The terminal feeding mechanism is used to feed terminals, the terminal inspection mechanism is used to inspect the terminals, and the terminal taping mechanism is used to tap and unload the inspected terminals.

[0006] The terminal storage mechanism includes a first placement platform, a second placement platform, a third placement platform, and a fourth placement platform located on the same straight line and at equal intervals. The terminal detection mechanism is located on one side of the second placement platform. The conveying direction of the terminal feeding mechanism is consistent with the straight line where the first placement platform, the second placement platform, the third placement platform, and the fourth placement platform are located.

[0007] The terminal transfer mechanism is used to place terminals sequentially from the terminal feeding mechanism, the first placement platform, the second placement platform, the third placement platform, and the fourth placement platform to the terminal taping mechanism.

[0008] The terminal transfer mechanism includes a first swing motor, a second swing motor, a first swing arm, a second swing arm, a mounting base, a first suction cup, a second suction cup, a third suction cup, a fourth suction cup, and a fifth suction cup. The first suction cup, the second suction cup, the third suction cup, the fourth suction cup, and the fifth suction cup are installed at equal intervals on the mounting base. The distance between the first suction cup and the second suction cup is equal to the distance between the first placement platform and the second placement platform.

[0009] One end of the first swing arm is fixedly connected to the output end of the first swing motor, one end of the second swing arm is fixedly connected to the output end of the second swing motor, and the other ends of the first swing arm and the second swing arm are respectively rotatably connected to the mounting base.

[0010] The terminal storage mechanism further includes a lateral telescopic drive component mounted on the frame and a terminal waste box. The third placement platform is slidably connected to the frame and driven to the output end of the lateral telescopic drive component. The terminal waste box is located below the third placement platform.

[0011] The terminal feeding mechanism includes a feeding turntable and a feeding slide rail connected to the feeding turntable.

[0012] The terminal detection mechanism includes a lighting module, a photographing module, and a processing module. The processing module is signal-connected to the photographing module. The lighting end of the lighting module and the photographing end of the photographing module are respectively facing the two sides of the third placement platform.

[0013] The terminal detection mechanism further includes a display module for displaying the detection image, and the display module is signal-connected to the processing module.

[0014] The terminal taping mechanism includes a packaging pulley, a guide pulley, a conveying module, and a hot pressing module. The packaging pulley is used to place the packaging tape roll, and the packaging tape of the packaging tape roll is guided to the output end of the hot pressing module by the guide pulley. The guide pulley is located below the hot pressing module and is used to convey the taping tape.

[0015] The terminal transfer mechanism is used to place the qualified terminals into the grid of the tape, and the hot pressing module is used to hot press the encapsulation tape onto the tape to encapsulate the terminals within the tape.

[0016] The beneficial effects of this utility model are:

[0017] This utility model discloses a high-efficiency automatic terminal inspection taping machine. Through automated feeding and inspection processes, it reduces the time required for manual intervention, significantly improves production efficiency, and can meet the needs of large-scale production. The use of an automatic inspection mechanism enables high-precision terminal inspection, reduces the impact of human factors on inspection results, and ensures the consistency of product quality. In addition, the automated integration of each link makes the production process smoother, reduces material transfer time, and improves overall production efficiency. Attached Figure Description

[0018] The present invention will be further described with reference to the accompanying drawings, but the embodiments in the drawings do not constitute any limitation on the present invention. For those skilled in the art, other drawings can be obtained based on the following drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the terminal detection mechanism and the terminal transfer mechanism.

[0021] Figure 3 This is a schematic diagram of the terminal taping mechanism.

[0022] Figure Labels

[0023] Frame -- 100, Terminal feeding mechanism -- 101, Feeding turntable -- 102, Feeding slide rail -- 103

[0024] Terminal detection mechanism--200, lighting module--201, photographic module--202, display module--203.

[0025] Terminal transfer mechanism -- 300, first swing motor -- 301, second swing motor -- 302, first swing arm -- 303, second swing arm -- 304, mounting base -- 305, first suction cup -- 306, second suction cup -- 307, third suction cup -- 308, fourth suction cup -- 309, fifth suction cup -- 310

[0026] Terminal temporary storage mechanism--400, first placement platform--401, second placement platform--402, third placement platform--403, fourth placement platform--404, lateral telescopic drive--405, terminal waste box--406.

[0027] Terminal tape feeding mechanism--500, tape loading roller--501, guide roller--502, conveyor module--503, hot pressing module--504. Detailed Implementation

[0028] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0029] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0031] like Figures 1 to 3 As shown, this embodiment discloses a high-efficiency automatic terminal detection and taping machine, including a frame 100, a terminal feeding mechanism 101, a terminal detection mechanism 200, a terminal transfer mechanism 300, a terminal taping mechanism 500 mounted on the frame 100, and a terminal temporary storage mechanism 400 located between the terminal feeding mechanism 101 and the terminal taping mechanism 500. The terminal feeding mechanism 101 is used to feed terminals, the terminal detection mechanism 200 is used to detect terminals, and the terminal taping mechanism 500 is used to tap and unload the detected terminals.

[0032] The terminal temporary storage mechanism 400 includes a first placement platform 401, a second placement platform 402, a third placement platform 403, and a fourth placement platform 404 located on the same straight line and at equal intervals. The terminal detection mechanism 200 is located on one side of the second placement platform 402. The conveying direction of the terminal feeding mechanism 101 is consistent with the straight line where the first placement platform 401, the second placement platform 402, the third placement platform 403, and the fourth placement platform 404 are located.

[0033] The terminal transfer mechanism 300 is used to place terminals sequentially from the terminal feeding mechanism 101, the first placement platform 401, the second placement platform 402, the third placement platform 403, and the fourth placement platform 404 to the terminal taping mechanism 500.

[0034] Furthermore, the terminal transfer mechanism 300 includes a first swing motor 301, a second swing motor 302, a first swing arm 303, a second swing arm 304, a mounting base 305, a first suction cup 306, a second suction cup 307, a third suction cup 308, a fourth suction cup 309, and a fifth suction cup 310. The first suction cup 306, the second suction cup 307, the third suction cup 308, the fourth suction cup 309, and the fifth suction cup 310 are installed at equal intervals on the mounting base 305. The distance between the first suction cup 306 and the second suction cup 307 is equal to the distance between the first placement platform 401 and the second placement platform 402.

[0035] One end of the first swing arm 303 is fixedly connected to the output end of the first swing motor 301, one end of the second swing arm 304 is fixedly connected to the output end of the second swing motor 302, and the other ends of the first swing arm 303 and the second swing arm 304 are respectively rotatably connected to the mounting base 305.

[0036] Furthermore, the terminal feeding mechanism 101 includes a feeding turntable 102 and a feeding slide rail 103 connected to the feeding turntable 102.

[0037] Furthermore, the terminal detection mechanism 200 includes an illumination module 201, an imaging module 202, and a processing module. The processing module is signal-connected to the imaging module 202. The illumination end of the illumination module 201 and the imaging end of the imaging module 202 are respectively facing the two sides of the third placement platform 403.

[0038] Furthermore, the terminal detection mechanism 200 also includes a display module 203 for displaying the detection image, and the display module 203 is signal-connected to the processing module.

[0039] Furthermore, the terminal taping mechanism 500 includes a packaging pulley 501, a guide pulley 502, a conveying module 503, and a hot pressing module 504. The packaging pulley 501 is used to place the packaging tape roll, and the packaging tape of the packaging tape roll is guided to the output end of the hot pressing module 504 by the guide pulley 502. The guide pulley 502 is located below the hot pressing module 504 and is used to convey the taping tape.

[0040] The terminal transfer mechanism 300 is used to place the qualified terminals into the grid of the tape, and the hot pressing module 504 is used to hot press the encapsulation tape onto the tape to encapsulate the terminals within the tape.

[0041] In actual use, the terminal is conveyed from the feeding turntable 102 along the feeding slide rail 103 and stops at the end of the feeding slide rail 103; then the first swing motor 301 and the second swing motor 302 drive the mounting base 305 to perform a left-right reciprocating arc motion. During this process, the terminal passes sequentially through the first suction cup 306, the first placement platform 401, the second suction cup 307, the second placement platform 402, the third suction cup 308, the third placement platform 403, the fourth suction cup 309, the fourth placement platform 404, and the fifth suction cup 310, finally placing the terminal at the terminal tape mechanism 500; during the process, when the terminal passes through the second placement platform 402, it is connected to the lighting module 201, the photographing module 202, and the processing module. With the cooperation of the terminal, a qualified product inspection is performed, and the result of the photo-taking module 202 is displayed on the display module 203 to assist the user in making a judgment. In this embodiment, the lighting module 201 is preferably an LED light, the photo-taking module 202 is preferably a CCD camera, the processing module is preferably a computer, and the display module 203 is preferably a display screen. When the processing module determines that the terminal is a good product, the terminal is taken out from the fourth placement table 404 and picked up by the fifth suction cup 310 and placed in the tape grid on the conveying module 503. With the cooperation of the tape loading wheel 501, the conveying module 503 and the hot pressing module 504, the terminal is sealed in the tape. In this embodiment, the conveying module 503 is preferably a conveyor belt.

[0042] Furthermore, the terminal temporary storage mechanism 400 also includes a lateral telescopic drive component mounted on the frame 100 and a terminal waste box. The third placement platform 403 is slidably connected to the frame 100 and driven to the output end of the lateral telescopic drive component. The terminal waste box is located below the third placement platform 403. When the processing module determines that the current terminal is a defective product, the processing module sends an instruction to the lateral telescopic drive component of the terminal transfer mechanism 300. The lateral telescopic drive component drives the third placement platform 403 to move away. After the third suction cup 308 removes the terminal from the second placement platform 402, the third suction cup 308 places the terminal in the original position of the third placement platform 403. After the third placement platform 403 is moved away, the terminal falls into the terminal waste box, completing the sorting of defective products.

[0043] In summary, this embodiment of an efficient terminal-to-terminal automatic inspection taping machine reduces manual intervention time and significantly improves production efficiency through automated feeding and inspection processes, meeting the needs of large-scale production. The use of an automatic inspection mechanism enables high-precision terminal inspection, reducing the impact of human factors on inspection results and ensuring consistent product quality. Furthermore, the automated integration of each stage makes the production process smoother, reduces material transfer time, and improves overall production efficiency.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A high efficiency inter-terminal automatic detection taping machine comprising a frame, characterized in that, It also includes a terminal feeding mechanism, a terminal detection mechanism, a terminal transfer mechanism, a terminal taping mechanism, and a terminal temporary storage mechanism located between the terminal feeding mechanism and the terminal taping mechanism, all mounted on the frame. The terminal feeding mechanism is used to feed terminals, the terminal detection mechanism is used to detect terminals, and the terminal taping mechanism is used to tap and unload the detected terminals. The terminal storage mechanism includes a first placement platform, a second placement platform, a third placement platform, and a fourth placement platform located on the same straight line and at equal intervals. The terminal detection mechanism is located on one side of the second placement platform. The conveying direction of the terminal feeding mechanism is consistent with the straight line where the first placement platform, the second placement platform, the third placement platform, and the fourth placement platform are located. The terminal transfer mechanism is used to place terminals sequentially from the terminal feeding mechanism, the first placement platform, the second placement platform, the third placement platform, and the fourth placement platform to the terminal taping mechanism.

2. The high-speed inter-terminal automatic detection taping machine of claim 1, wherein, The terminal transfer mechanism includes a first swing motor, a second swing motor, a first swing arm, a second swing arm, a mounting base, a first suction cup, a second suction cup, a third suction cup, a fourth suction cup, and a fifth suction cup. The first suction cup, the second suction cup, the third suction cup, the fourth suction cup, and the fifth suction cup are installed at equal intervals on the mounting base. The distance between the first suction cup and the second suction cup is equal to the distance between the first placement platform and the second placement platform. One end of the first swing arm is fixedly connected to the output end of the first swing motor, one end of the second swing arm is fixedly connected to the output end of the second swing motor, and the other ends of the first swing arm and the second swing arm are respectively rotatably connected to the mounting base.

3. The high-speed inter-terminal automatic inspection taping machine of claim 1, wherein, The terminal storage mechanism also includes a transverse telescopic drive component mounted on the frame and a terminal waste box. The third placement platform is slidably connected to the frame and driven to the output end of the transverse telescopic drive component. The terminal waste box is located below the third placement platform.

4. The high-speed inter-terminal automatic inspection taping machine of claim 1, wherein, The terminal feeding mechanism includes a feeding turntable and a feeding slide rail connected to the feeding turntable.

5. The efficient inter-terminal automatic detection taping machine according to claim 1, wherein, The terminal detection mechanism includes an illumination module, an imaging module, and a processing module. The processing module is signal-connected to the imaging module. The illumination end of the illumination module and the imaging end of the imaging module are respectively facing the two sides of the third placement platform.

6. A high speed inter-terminal automatic inspection strapping machine as claimed in claim 5 wherein, The terminal detection mechanism also includes a display module for displaying the detection image, and the display module is signal-connected to the processing module.

7. The efficient inter-terminal automatic detection taping machine of claim 1, wherein, The terminal taping mechanism includes a packaging pulley, a guide pulley, a conveying module, and a hot pressing module. The packaging pulley is used to hold the packaging tape roll, and the packaging tape of the packaging tape roll is guided to the output end of the hot pressing module by the guide pulley. The guide pulley is located below the hot pressing module and is used to convey the taping tape. The terminal transfer mechanism is used to place the qualified terminals into the grid of the tape, and the hot pressing module is used to hot press the encapsulation tape onto the tape to encapsulate the terminals within the tape.

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