Multi-station discharging and collecting device for sofa cover production

By setting multiple horizontal collecting rods on an electric trolley and utilizing a servo motor and cylinder lifting block structure, automated multi-station collection of sofa covers was achieved, solving the problem of frequent sofa cover removal in existing technologies and improving collection efficiency.

CN224146951UActive Publication Date: 2026-04-21ZHEJIANG JIEPAI SMART HOME CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG JIEPAI SMART HOME CO LTD
Filing Date
2025-05-30
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing electric material receiving cart can only hold one stack of sewn sofa covers, resulting in frequent removal operations and low efficiency.

Method used

Design a multi-station unloading and collection device for sofa cover production. By setting multiple horizontal collection rods on an electric trolley, the horizontal collection rods move upward after a certain number of sofa covers are collected, lifting the sofa covers to avoid affecting subsequent collection operations. The device adopts a servo motor drive and a cylinder lifting block structure to achieve automated collection.

Benefits of technology

It significantly reduces the frequency of manually removing sofa covers, improves the efficiency of automated collection, and reduces the frequency of manual operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224146951U_ABST
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Abstract

The utility model provides a multi-station blanking and collecting device for sofa cover production, which comprises a working table, a blanking area is arranged on the working table, a horizontal track is arranged on the side part of the working table, an electric trolley is arranged on the track and can be close to the working table, a shell is also arranged on the side part of the working table, and the shell is provided with a feeding hole. A power shaft is rotationally mounted on the shell, the power shaft is connected with a driving module capable of driving the power shaft to rotate, the power shaft is connected with an L-shaped discharging rod, the L-shaped discharging rod can transfer sofa covers in a discharging area to an electric trolley, and a plurality of transverse collecting rods are connected to the electric trolley through regulation and control structures; a movable clamping block is further installed on the electric trolley, and a fixed clamping block matched with the movable clamping block is installed on the side portion of the workbench.
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Description

Technical Field

[0001] This utility model belongs to the technical field of sofa cover production equipment, and relates to a multi-station material collection device for sofa cover production. Background Technology

[0002] A sofa cover is a textile used to cover and protect a sofa. It not only enhances the aesthetics of your home but also effectively extends the sofa's lifespan. Sofa covers are typically designed in a variety of styles and patterns to suit different interior décor styles and personal preferences. They are easy to slip on and wash, keeping the sofa clean and tidy.

[0003] With the continuous advancement of automated sewing production equipment, sofa covers are neatly stacked on electric receiving carts after automatic sewing. However, current electric receiving carts can only hold one stack of sewn sofa covers, making the process of removing entire stacks quite frequent. Therefore, it is necessary to design a multi-station unloading and collection device for sofa cover production. Summary of the Invention

[0004] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing a multi-station material collection device for sofa cover production.

[0005] The objective of this utility model can be achieved through the following technical solution: A multi-station unloading and collecting device for sofa cover production, comprising a workbench with an unloading area, characterized in that a horizontal track is arranged on the side of the workbench, an electric trolley is mounted on the track and can approach the workbench, a housing is also installed on the side of the workbench, a power shaft is rotatably mounted on the housing, the power shaft is connected to a drive module that can rotate it, the power shaft is connected to an L-shaped unloading rod, and the L-shaped unloading rod can transfer the sofa cover in the unloading area to the electric trolley, a plurality of horizontal collecting rods are connected to the electric trolley through an adjustment structure, a movable clamping block is also installed on the electric trolley, and a fixed clamping block that cooperates with the movable clamping block is installed on the side of the workbench.

[0006] The horizontal collecting rod is a cantilever rod.

[0007] The control structure includes a cylinder, a lifting block, and a fixing block. The cylinder is mounted on the side of the electric trolley via the fixing block, and the piston rod end of the cylinder is connected to the end of the transverse collecting rod via the lifting block.

[0008] A guide sleeve is installed on the fixed block, and a guide rod is slidably connected to the guide sleeve. The guide rod is connected to the lifting block.

[0009] The drive module is a servo motor, which is installed inside the housing, and the output shaft and the power shaft of the servo motor are fixedly connected.

[0010] Compared with existing technologies, this multi-station material collection device for sofa cover production has the following advantages:

[0011] In this invention, multiple horizontal collecting rods are installed on the electric trolley. Whenever a certain number of sofa covers are collected, one of the horizontal collecting rods moves upward to lift the stack of sofa covers, thus avoiding affecting the subsequent material collection operation of the electric trolley. In this way, each horizontal collecting rod can independently collect a predetermined number of sofa covers, significantly reducing the frequency of manual removal. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0013] Figure 2 This is a three-dimensional structural diagram of the removed portion of this utility model;

[0014] Figure 3 This is a schematic diagram of the planar structure of the removed portion of this utility model;

[0015] In the diagram, 1 is the workbench; 1a is the material feeding area; 2 is the L-shaped material feeding rod; 3 is the horizontal collecting rod; 4 is the housing; 5 is the track; 6 is the electric trolley; 7 is the power shaft; 8 is the fixed clamping block; 9 is the cylinder; 10 is the lifting block; 11 is the guide sleeve; 12 is the fixed block; 13 is the guide rod; and 14 is the movable clamping block. Detailed Implementation

[0016] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0017] like Figures 1-3As shown, this multi-station unloading and collecting device for sofa cover production includes a workbench 1 with an unloading area 1a. In practice, a robotic arm can move the sewn sofa cover to the unloading area 1a, so that part of the sofa cover is located in the unloading area 1a and the other part hangs down, with the hanging part located between the movable clamping block 14 and the fixed clamping block 8. A horizontal track 5 is arranged on the side of the workbench 1, and an electric trolley 6 is mounted on the track 5. The electric trolley 6 can approach the workbench 1. The electric trolley 6 is an existing product and can move freely back and forth along the track 5. A housing 4 is also installed on the side of the workbench 1. A power shaft 7 is rotatably mounted on the housing 4. The power shaft 7 is connected to a drive module that enables its rotation. Specifically, the drive module is a servo motor, which is installed inside the housing 4. The output shaft of the servo motor is fixedly connected to the power shaft 7. The power shaft 7 and the L-shaped unloading rod 2 The L-shaped feeding rod 2 is connected to the electric trolley 6, and can transfer the sofa cover from the feeding area 1a to the electric trolley 6. This transfer of the sofa cover from the feeding area 1a to the electric trolley 6 is a prior art technology. Part of the sofa cover is located in the feeding area 1a, and the other part hangs down. As the electric trolley 6 moves, the movable clamping block 14 moves to the fixed clamping block 8, clamps the hanging end, and then swings the L-shaped feeding rod 2 to the electric trolley 6 to stack the sofa cover on the electric trolley 6. This is a prior art technology. The electric trolley 6 is connected to multiple horizontal collecting rods 3 through an adjustment structure. Specifically, the horizontal collecting rods 3 are cantilever rods, so that the horizontal collecting rods 3 and the L-shaped feeding rod 2 will not interfere with each other during normal operation. The electric trolley 6 is also equipped with a movable clamping block 14, and a fixed clamping block 8 that cooperates with the movable clamping block 14 is installed on the side of the worktable 1.

[0018] The control structure includes a cylinder 9, a lifting block 10, and a fixing block 12. The cylinder 9 is mounted on the side of the electric trolley 6 via the fixing block 12. The piston rod end of the cylinder 9 is connected to the end of the transverse collecting rod 3 via the lifting block 10. Specifically, a guide sleeve 11 is installed on the fixing block 12, and a guide rod 13 is slidably connected to the guide sleeve 11. The guide rod 13 is connected to the lifting block 10. With this structure, the cylinder 9 drives the lifting block 10 to move upward, which in turn drives the transverse collecting rod 3 to move upward. The transverse collecting rod 3 can be lifted upward and moved away from the electric trolley 6.

[0019] In this invention, multiple horizontal collecting rods 3 are installed on the electric trolley 6. Whenever a certain number of sofa covers are collected, one of the horizontal collecting rods 3 moves upward, lifting the stack of sofa covers. The stack of sofa covers is arranged in an inverted U-shape on the horizontal collecting rod 3, preventing the sofa covers from falling off. This avoids affecting the subsequent material collection operation of the electric trolley 6. In this way, each horizontal collecting rod 3 can independently collect a predetermined number of sofa covers. After all the horizontal collecting rods 3 are full, they can be manually removed one by one, significantly reducing the frequency of manual removal.

[0020] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0021] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A multi-station blank collecting device for sofa cover production, comprising a workbench (1), wherein the workbench (1) is provided with a blank area (1a), characterized in that, The workbench (1) has a horizontal track (5) arranged on its side. An electric trolley (6) is mounted on the track (5) and can approach the workbench (1). A housing (4) is also installed on the side of the workbench (1). A power shaft (7) is rotatably mounted on the housing (4). The power shaft (7) is connected to a drive module that can rotate it. The power shaft (7) is connected to an L-shaped feeding rod (2). The L-shaped feeding rod (2) can transfer the sofa cover at the feeding area (1a) to the electric trolley (6). The electric trolley (6) is connected to multiple horizontal collecting rods (3) through an adjustment structure. A movable clamping block (14) is also installed on the electric trolley (6). A fixed clamping block (8) that cooperates with the movable clamping block (14) is installed on the side of the workbench (1).

2. The multi-station blank collecting device for sofa cover production according to claim 1, characterized in that, The transverse collecting rod (3) is a cantilever rod.

3. The multi-station blank collecting device for sofa cover production according to claim 1, characterized in that, The control structure includes a cylinder (9), a lifting block (10) and a fixing block (12). The cylinder (9) is installed on the side of the electric trolley (6) through the fixing block (12). The piston rod end of the cylinder (9) is connected to the end of the transverse collecting rod (3) through the lifting block (10).

4. The multi-station blank collecting device for sofa cover production according to claim 3, characterized in that, A guide sleeve (11) is installed on the fixed block (12), and a guide rod (13) is slidably connected on the guide sleeve (11). The guide rod (13) is connected to the lifting block (10).

5. The multi-station blank collecting device for sofa cover production according to claim 1, characterized in that, The drive module is a servo motor, which is installed inside the housing (4). The output shaft and the power shaft (7) of the servo motor are fixedly connected.