Tray adapter applicable to different roller bed structures

Abstract

The utility model discloses a tray adapter applicable to different roller bed structures, and relates to the technical field of tray supports for roller beds, the tray adapter comprises an adapter tray and an adapter, and the adapter is positioned and fixed on the adapter tray through a guide support; according to the utility model, the frequent disassembly and assembly of the workpiece during line transfer between different floors and line bodies are avoided, the process links are reduced, the production efficiency is greatly improved, the production cycle is shortened, and the risk of damage to the workpiece is effectively reduced; the tray can be widely applied to various production scenes and different types of production lines, the tray does not need to be independently designed for each roller way form, and the utilization rate of equipment and the overall adaptability of a production system are improved; the equipment layout of a production field is simplified, the production space is saved, the production field is tidier and more orderly, and meanwhile, the equipment investment and the maintenance cost are also reduced; the method has a remarkable practical value and a wide application prospect, and is of great significance for promoting optimization and upgrading of an industrial production mode.

Description

Technical Field

[0001] This utility model relates to the technical field of pallet support for roller conveyors, specifically a pallet adapter applicable to different roller conveyor structures. Background Technology

[0002] In modern industrial production, workpiece assembly and transport are crucial links in the production process. Typically, workpieces are assembled at various workstations on the first floor, and then transported between different lines via roller conveyors on the second floor. However, current pallet designs have limitations. The roller conveyors on the first and second floors differ in design. If the pallets are designed independently, workpieces need to be removed and reattached to the next pallet when transferring to the second floor or to different lines. This results in a very cumbersome process, increasing the labor intensity of workers, reducing production efficiency, and easily leading to workpiece damage or inaccurate positioning due to frequent disassembly and reassembly, seriously affecting production continuity and product quality. Utility Model Content

[0003] The purpose of this invention is to provide a pallet adapter that is applicable to different roller conveyor structures, in order to solve the problem mentioned in the background art that existing common pallet designs have limitations and that existing pallets cannot be used for conveyor roller conveyors with different roller conveyor forms.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a pallet adapter applicable to different roller conveyor structures, comprising an adapter pallet and a removable adapter; the adapter pallet includes a horizontally arranged rectangular pallet base plate, on the top surface of the pallet base plate, two vertical guide supports are symmetrically arranged with respect to the center point of one of its long sides, and each of the two guide supports has a recessed rectangular groove on its opposite side, into which an adapter is inserted; the adapter includes a horizontally arranged rectangular adapter base plate, a first rectangular convex pad is provided in the middle of the top surface of the adapter base plate, a fixed guide frame with the same side length is provided on the top surface of the first pad, and fixed guide support plates extending outward are provided on the four sides of the fixed guide frame; four rectangularly arranged positioning support seats are provided on the top surface of the fixed guide frame, and the top of the positioning support seats has a recessed fixing screw hole.

[0005] Preferably, a guide bearing is embedded in each of the three sides of the top of the guide bracket, and an adapter base is provided on the top surface of the pallet base between the two guide brackets. The two vertical sides and the bottom edge of the adapter base are respectively connected and fixed to the two guide brackets and the pallet base with multiple bolts.

[0006] Preferably, a base plate roller is horizontally installed at each of the four corners of the bottom surface of the pallet base plate via a bracket; a base plate lifting ring is installed at each of the four corners of the top surface of the pallet base plate; and multiple pallet positioning blocks are installed on the bottom surface of the pallet base plate.

[0007] Preferably, an arrow mark is provided on the top surface of the tray bottom plate near the center of its other long side.

[0008] Preferably, the four sides of the first pad are arranged parallel to the four sides of the adapter base plate, and the two ends of the four sides of the first pad are respectively provided with clamping brackets extending outward to the side of the adapter base plate. The clamping brackets are provided with axially recessed clamping positioning holes at the ends located at the side of the adapter base plate.

[0009] Preferably, a reinforcing rib plate is provided between two adjacent positioning support seats and fixed to the top surface of the first pad block, and the four reinforcing rib plates are respectively arranged parallel to the four sides of the first pad block.

[0010] Preferably, an adapter roller is provided at each of the four corners of the bottom surface of the adapter base plate via a bracket, and multiple adapter positioning blocks are provided on the bottom surface of the adapter base plate.

[0011] Preferably, the first pad is located on the same vertical line as the rectangular center point of the adapter base plate and the four positioning support seats.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. The pallet adapter provided by this utility model can be placed on a pallet on the first floor for machine tool positioning, or it can be used as an independent pallet on the second floor for conveying, positioning and grabbing workpieces. This avoids the frequent disassembly and assembly of workpieces when transferring between different floors and production lines, reduces process steps, greatly improves production efficiency and shortens the production cycle.

[0014] 2. The elimination of multiple workpiece disassembly and assembly operations effectively reduces the risk of workpiece damage caused by disassembly and assembly operations. At the same time, the pallet adapter can meet the positioning accuracy requirements of machine tools, ensuring accurate positioning of workpieces during processing and transportation, thereby guaranteeing the processing quality and assembly accuracy of workpieces and improving the overall quality level of products.

[0015] 3. The pallet adapter provided by this utility model can adapt to different roller conveyor structures, has strong versatility and flexibility, and can be widely used in various production scenarios and different types of production lines. It eliminates the need to design pallets separately for each type of roller conveyor, reduces production costs, and improves equipment utilization and the overall adaptability of the production system.

[0016] 4. After actual production verification, the solution has been put into production and is operating stably. It runs smoothly on the second-floor roller conveyor without any problems and can reliably serve the production process for a long time, providing a strong guarantee for the company's stable production, reducing production interruptions caused by equipment failure or unstable factors, and further improving the continuity and stability of production.

[0017] 5. By adopting this pallet adapter, the equipment layout on the production floor can be simplified. There is no need to set up too many pallet conversion devices or additional workpiece handling equipment between different floors and lines, which saves production space, makes the production floor cleaner and more orderly, and also reduces equipment investment and maintenance costs.

[0018] In summary, this utility model of a pallet adapter applicable to different roller conveyor structures provides an innovative solution to the shortcomings of existing pallet designs in production. It not only effectively solves the problem of cumbersome procedures during workpiece transfer, but also improves production efficiency, quality, and stability in multiple aspects. It has significant practical value and broad application prospects, and is of great significance for promoting the optimization and upgrading of industrial production methods. Attached Figure Description

[0019] Figure 1 This is the front view of the present utility model;

[0020] Figure 2 for Figure 1 Structural diagram;

[0021] Figure 3 for Figure 2 Top view;

[0022] Figure 4 for Figure 3 Enlarged view of A in the middle;

[0023] Figure 5 This is the main view of the adapter;

[0024] Figure 6 for Figure 5 Top view;

[0025] In the diagram: Adapter tray-1, tray base plate-11, base plate roller-12, base plate lifting ring-13, arrow marker-14, guide bracket-15, rectangular groove-16, guide bearing-17, adapter base-18, adapter-2, adapter base plate-21, adapter roller-22, first pad-23, clamping bracket-24, clamping positioning hole-25, fixed guide frame-26, fixed guide support plate-27, positioning support seat-28, reinforcing rib plate-29. Detailed Implementation

[0026] To enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments.

[0027] Please refer to Figure 1-6 , Figure 1 This is the front view of the present utility model; Figure 2 for Figure 1 Structural diagram; Figure 3 for Figure 2 Top view; Figure 4 for Figure 3 Enlarged view of A in the middle; Figure 5 This is the main view of the adapter; Figure 6 for Figure 5 Top view.

[0028] This utility model provides a tray adapter applicable to different roller conveyor structures, including an adapter tray 1 and a removable adapter 2.

[0029] The adapter tray 1 includes a horizontally arranged tray base plate 11, which is rectangular and has a base plate roller 12 horizontally arranged at each of the four corners of its bottom surface via brackets; a base plate lifting ring 13 is arranged at each of the four corners of the top surface of the tray base plate 11 to assist in the hoisting of the adapter tray 1; at the same time, multiple tray positioning blocks are arranged on the bottom surface of the tray base plate 11 for positioning and connection between the adapter tray 1 and the conveyor roller.

[0030] An arrow marker 14 is provided on the top surface of the tray base plate 11 at the center of one of its long sides to indicate the installation direction of the adapter tray 1, so as to ensure that the product supported and fixed can be installed smoothly and accurately. On the top surface of the tray base plate 11, two vertical guide brackets 15 are symmetrically arranged at their center point near the other long side. The two guide brackets 15 have concave rectangular grooves 16 on their opposite sides. A guide bearing 17 is embedded in the three sides of the top of the guide bracket 15. An adapter base 18 is provided on the top surface of the tray base plate 11 between the two guide brackets 15. The two vertical sides and the bottom side of the adapter base 18 are connected and fixed to the two guide brackets 15 and the tray base plate 11 by multiple bolts.

[0031] The adapter 2 includes a horizontally arranged rectangular adapter base plate 21. An adapter roller 22 is mounted at each of the four corners of the bottom surface of the adapter base plate 21 via brackets. Multiple adapter positioning blocks are also provided on the bottom surface of the adapter base plate 21 for positioning and connection with the conveyor rollers. A rectangular, upwardly protruding first pad 23 is provided at the center of the top surface of the adapter base plate 21. The center of the first pad 23 is on the same vertical line as the center of the adapter base plate 21, and the four sides of the first pad 23 are parallel to the four sides of the adapter base plate 21. Clamping brackets 24 extending outward to the sides of the adapter base plate 21 are provided at both ends of the four sides of the first pad 23. The clamping brackets 24 have axially recessed clamping positioning holes 25 at their ends located on the sides of the adapter base plate 21. During use, the adapter 2 is clamped and fixed by inserting a machine tool clamping device into the clamping positioning holes 25, thereby achieving the positioning function.

[0032] A fixed guide frame 26 with the same side length is provided on the top surface of the first pad 23. Fixed guide support plates 27 extending outward are respectively provided on the four sides of the fixed guide frame 26. Four rectangular positioning support seats 28 are provided on the top surface of the fixed guide frame 26. A reinforcing rib plate 29 fixed to the top surface of the first pad 23 is provided between two adjacent positioning support seats 28 to ensure the support strength of the positioning support seats 28. The four reinforcing rib plates 29 are respectively arranged parallel to the four sides of the first pad 23. At the same time, the center point of the rectangle of the positioning support seat 28 and the center point of the first pad 23 are located on the same vertical line.

[0033] The top of the positioning support 28 is provided with a recessed fixing screw hole for fixing and connecting with the workpiece.

[0034] In use, the adapter tray 1 is set on the conveyor rollers on the first floor, which transport the adapter tray 1 to various workstations on the first floor. The fixed guide plate 27 of the adapter 2 is rotated to a vertical position and inserted into the rectangular slots 16 of the two guide brackets 15. During insertion and removal, the guide bearings 17 assist in smooth insertion and removal. The workpiece is fixedly connected to four positioning support seats 28 with bolts. When the adapter 2 is inserted into the adapter tray 1, the workpiece is located above the tray bottom plate 11, and then the conveyor rollers on the first floor carry the workpiece to... Assembly operations are performed at each workstation. During assembly at each workstation, the machine tool's clamping device is inserted into the clamping positioning hole 25 for positioning and clamping, thereby achieving the positioning function of the adapter 2. After the assembly operation is completed on the first floor, it needs to be transferred to the conveyor roller conveyor on the second floor. The conveyor roller conveyor on the second floor is used for conveying between various lines. Since the roller conveyors on the first and second floors are different, the adapter 2, together with the fixed workpiece, is simply pulled upward from between the two guide brackets 15, and then transferred to the conveyor roller conveyor on the second floor. The adapter 2 is then placed horizontally on the roller conveyor, and the conveyor roller conveyor on the second floor is used for conveying and assembling between various lines.

[0035] Although embodiments of the present invention have been shown and described, it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, it will be understood by those skilled in the art that all other embodiments obtained by making various changes, modifications, substitutions and alterations to these embodiments without departing from the principles and spirit of the present invention and without creative effort are within the scope of protection of the present invention.

Claims

1. A pallet adapter applicable to different roller conveyor structures, characterized in that: The system includes an adapter tray (1) and a removable adapter (2); the adapter tray (1) includes a horizontally rectangular tray base (11), on the top surface of the tray base (11) two vertical guide brackets (15) symmetrically arranged at their center point near one of its long sides, and each of the two guide brackets (15) has a recessed rectangular groove (16) on its opposite side, into which the adapter (2) is inserted; the adapter (2) includes a horizontally rectangular adapter base (11) 21) A rectangular, upwardly protruding first pad (23) is provided at the middle of the top surface of the adapter base plate (21). A fixed guide frame (26) with the same side length is provided on the top surface of the first pad (23). Fixed guide plates (27) extending outward are provided on the four sides of the fixed guide frame (26). Four rectangular positioning support seats (28) are provided on the top surface of the fixed guide frame (26). The top of the positioning support seat (28) is provided with a concave fixing screw hole.

2. The pallet adapter adaptable to different roller configurations of claim 1, wherein: A guide bearing (17) is embedded in one of the three sides of the top of the guide bracket (15). An adapter base (18) is provided between the two guide brackets (15) on the top surface of the tray bottom plate (11). The two vertical sides and the bottom edge of the adapter base (18) are connected and fixed to the two guide brackets (15) and the tray bottom plate (11) by multiple bolts respectively.

3. The pallet adapter adaptable to different roller configurations of claim 2, wherein: At the four corners of the bottom surface of the pallet bottom plate (11), a bottom plate roller (12) is horizontally installed by a bracket; at the four corners of the top surface of the pallet bottom plate (11), a bottom plate lifting ring (13) is installed; and multiple pallet positioning blocks are installed on the bottom surface of the pallet bottom plate (11).

4. The pallet adapter adaptable to different roller configurations of claim 3, wherein: An arrow mark (14) is provided on the top surface of the tray bottom plate (11) near the center of its other long side.

5. A pallet adapter adaptable to different roller configurations according to any one of claims 1-4, characterized in that: The four sides of the first pad (23) are respectively arranged parallel to the four sides of the adapter base plate (21). At both ends of the four sides of the first pad (23), there are clamping brackets (24) extending outward to the side of the adapter base plate (21). The clamping brackets (24) are provided with axially recessed clamping positioning holes (25) at the end located at the side of the adapter base plate (21).

6. The different roller structure adaptable pallet adapter according to claim 5, characterized in that: A reinforcing rib plate (29) is provided between two adjacent positioning support seats (28) and is fixed to the top surface of the first pad (23). The four reinforcing rib plates (29) are respectively arranged parallel to the four sides of the first pad (23).

7. The different roller structure adaptable pallet adapter according to claim 6, characterized in that: An adapter roller (22) is respectively set at the four corners of the bottom surface of the adapter base plate (21) by a bracket, and multiple adapter positioning blocks are set on the bottom surface of the adapter base plate (21).

8. The different roller structure adaptable pallet adapter according to claim 7, characterized in that: The first pad (23) is located on the same vertical line as the rectangular center point of the adapter base plate (21) and the four positioning support seats (28).

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