Device for removing sundries on surface of composite fabric

Abstract

The utility model relates to the technical field, in particular to a composite fabric surface sundry removing device which comprises a shell, a cleaning mechanism is arranged in the middle of the outer wall of the rear side of the shell, a synchronous plate is arranged on the rear side of the shell, a feeding mechanism is arranged at the upper end of the outer wall of the rear side of the shell, and the feeding mechanism is used for controlling the fabric feeding speed. An adjusting mechanism is arranged on the outer wall of the shell and used for adjusting the distance, a tensioning mechanism is arranged on the inner wall of the shell and used for adjusting the tightness of the fabric, the adjusting mechanism comprises a first long groove, the first long groove is formed in the inner wall of the shell, a frame is slidably connected to the inner wall of the first long groove, and the first long groove and the second long groove are arranged on the outer wall of the shell. A sliding column is slidably connected to the inner wall of the frame, a roller is rotatably connected to the outer wall of the sliding column, and the effects that the bristles brush away sundries on the surface of the fabric, scraping teeth clean the sundries attached to the bristles, the sundries are collected into a collecting box, and cleaning is convenient are achieved.

Description

Technical Field

[0001] This utility model relates to the field of manifold drilling technology, and in particular to a device for removing debris from the surface of composite fabrics. Background Technology

[0002] Composite fabrics are multifunctional materials that combine two or more fabrics with different properties into one. They integrate the advantages of each layer and have comprehensive performance that cannot be achieved by a single fabric. They have a wide range of applications, covering multiple fields. Through flexible composite processes, the structure and function can be customized and adjusted according to different needs to meet diverse usage scenarios.

[0003] During the production of composite fabrics, they are prone to absorbing impurities. In the early days, the removal of impurities from composite fabrics mainly relied on manual labor. Workers used simple tools to clean the impurities from the surface of the fabric piece by piece. However, this method was time-consuming and labor-intensive, and the fabric was easily damaged due to uneven force, making it difficult to ensure the consistency of the cleaning effect. Existing removal devices mostly use mechanical roller pressing, dust suction and airflow blowing methods, which have improved the cleaning efficiency to a certain extent.

[0004] However, mechanical roller pressing can easily cause physical damage to the fabric, insufficient suction or uneven distribution of the dust collection device leads to incomplete cleaning, and airflow sweeping can displace debris but cannot effectively collect it. Most devices are difficult to adapt to composite fabrics of different thicknesses and materials, have poor versatility, and limit production efficiency. Utility Model Content

[0005] The purpose of this utility model is to provide a device for removing debris from the surface of composite fabrics, which solves the problems of mechanical roller pressing causing physical damage to the fabric, insufficient suction or uneven distribution of the dust collection device leading to incomplete cleaning, and airflow sweeping causing debris to shift but failing to collect it effectively.

[0006] To achieve the above objectives, this utility model provides a device for removing surface debris from composite fabrics, including a housing, a cleaning mechanism disposed in the middle of the rear outer wall of the housing, a synchronization plate disposed on the rear side of the housing, a feeding mechanism disposed at the upper end of the rear outer wall of the housing for controlling the fabric feeding speed, an adjustment mechanism disposed on the outer wall of the housing for adjusting the distance, and a tensioning mechanism disposed on the inner wall of the housing for adjusting the tightness of the fabric.

[0007] The adjustment mechanism includes a long groove, which is formed on the inner wall of the outer shell. A frame is slidably connected to the inner wall of the long groove, and a sliding column is slidably connected to the inner wall of the frame. A roller is rotatably connected to the outer wall of the sliding column. An elastic mechanism is provided on the inner wall of the frame, and a telescopic rod is fixedly connected to the top surface of the frame.

[0008] The feeding mechanism includes a rotating column, and multiple rotating columns are rotatably connected to the outer wall of the housing. A female roller is fixedly connected to the outer wall of the upper rotating column, and a male roller is fixedly connected to the outer wall of the lower rotating column. A driven gear is fixedly connected to the other end of each rotating column. A power assembly is provided on the rear outer wall of the housing, and feed ports are provided on both sides of the outer wall of the housing.

[0009] The cleaning mechanism includes a motor, which is fixed to the rear side of the housing. The output end of the motor is fixedly connected to a central shaft, and bristles are fixedly connected to the outer wall of the central shaft.

[0010] The power component includes a second motor, which is fixed to the outer wall of the housing, and a drive gear is fixedly connected to the output end of the second motor.

[0011] The elastic mechanism includes a guide post, which is fixed to the middle of the inner wall of the frame, and a spring is provided on the outer wall of the guide post.

[0012] The tensioning mechanism includes a second long groove, which is formed on the outer wall of the outer shell. A guide roller is slidably connected to the inner wall of the second long groove, and an adjustment component is provided on the outer wall of the guide roller.

[0013] The adjustment component includes a fixing block, the outer wall of which is fixedly connected to the outer wall of the outer shell, and a telescopic rod II is fixedly connected to the top of the fixing block. A pressure gauge is installed on the top of the telescopic rod II.

[0014] The inner wall of the outer shell is fixedly connected with scraping teeth, and a collection box is provided on the bottom surface of the inner wall of the outer shell.

[0015] This utility model discloses a composite fabric surface debris removal device. When cleaning the fabric, the fabric is fed in through a feeding mechanism, so that the fabric passes through the bottom surface of two rollers. Then, the first telescopic rod is activated to push the two frames downward, so that the fabric surface is close to the central shaft. Then, the first motor is activated, and the first motor drives the central shaft and brush to rotate. The brush brushes off the debris on the fabric surface, and the scraping teeth clean the debris attached to the brush. The debris is collected in a collection box for easy cleaning.

[0016] The outer wall shapes of the female and male rollers fit together, allowing the fabric to be clamped. Motor 2 drives the drive gear to rotate, and the drive gear meshes with a driven gear. The two driven gears mesh, and the driven gears are fixed on the rotating column. That is, the two rotating columns rotate in opposite directions, and the female and male rollers convey the fabric. They are symmetrically arranged on both sides and work with the tensioning mechanism to ensure stable fabric conveying. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0018] Figure 1 This is a front perspective view of a composite fabric surface debris removal device proposed in an embodiment of this utility model.

[0019] Figure 2 This is a schematic diagram of the cleaning mechanism according to an embodiment of the present invention.

[0020] Figure 3 This is a structural exploded view of the feeding mechanism according to an embodiment of the present utility model.

[0021] Figure 4 This is a structural exploded view of the adjustment mechanism according to an embodiment of the present invention.

[0022] Figure 5 This is a schematic diagram of the tensioning mechanism according to an embodiment of the present invention.

[0023] 1-Outer shell, 2-Cleaning mechanism, 201-Motor 1, 202-Central shaft, 203-Bristles, 3-Feeding mechanism, 301-Rotating column, 302-Female roller, 303-Male roller, 304-Power assembly, 3041-Driving gear, 3042-Motor 2, 305-Feed inlet, 306-Driven gear, 4-Adjusting mechanism, 401-Long groove 1, 402-Sliding column, 403-Frame, 404-Elastic mechanism, 4041-Guide column, 4042-Spring, 405-Telescopic rod 1, 406-Roller, 5-Synchronous plate, 6-Tensioning mechanism, 601-Long groove 2, 602-Guide roller, 603-Adjusting assembly, 6031-Fixing block, 6032-Telescopic rod 2, 6033-Pressure gauge, 7-Scraper teeth, 8-Collection box. Detailed Implementation

[0024] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0025] Please see Figures 1-3 A composite fabric surface debris removal device includes a housing 1, a cleaning mechanism 2 disposed in the middle of the rear outer wall of the housing 1, a synchronization plate 5 disposed on the rear side of the housing 1, a feeding mechanism 3 disposed at the upper end of the rear outer wall of the housing 1, the feeding mechanism 3 being used to control the fabric feeding speed, an adjustment mechanism 4 disposed on the outer wall of the housing 1, the adjustment mechanism 4 being used to adjust the distance, and a tensioning mechanism 6 disposed on the inner wall of the housing 1, the tensioning mechanism 6 being used to adjust the tightness of the fabric.

[0026] The adjustment mechanism 4 includes a long groove 401, which is formed on the inner wall of the outer shell 1. A frame 403 is slidably connected to the inner wall of the long groove 401. A sliding column 402 is slidably connected to the inner wall of the frame 403. A roller 406 is rotatably connected to the outer wall of the sliding column 402. An elastic mechanism 404 is provided on the inner wall of the frame 403. A telescopic rod 405 is fixedly connected to the top surface of the frame 403.

[0027] Specifically, a cleaning mechanism 2 is provided in the middle of the rear outer wall of the outer casing 1 to effectively remove excess debris from the fabric surface. A synchronization plate 5 is provided on the rear side of the outer casing 1, and a feeding mechanism 3 is provided at the upper end of the rear outer wall of the outer casing 1, which can precisely adjust the fabric feeding speed to adapt to different processing needs. An adjustment mechanism 4 is provided on the outer wall of the outer casing 1, which can adjust the distance between the fabric and the device to adapt to fabrics of different thicknesses and textures. A tensioning mechanism 6 is provided on the inner wall of the outer casing 1, which can adjust the tension of the fabric to ensure uniform tension of the fabric during processing. The adjustment mechanism 4 includes a long groove 4. 01. A long groove 401 is formed on the inner wall of the outer shell 1 to facilitate the sliding of the frame 403. A sliding column 402 is slidably connected to the inner wall of the frame 403. A roller 406 is rotatably connected to the outer wall of the sliding column 402 to achieve precise position adjustment of the roller 406. An elastic mechanism 404 is provided on the inner wall of the frame 403 to provide the necessary elasticity to maintain a tight fit between the sliding column 402 and the long groove 401. A telescopic rod 405 is fixedly connected to the top surface of the frame 403. By extending and retracting the telescopic rod 405, the position of the frame 403 can be finely adjusted to achieve precise adjustment.

[0028] Please see Figures 4-5 The feeding mechanism 3 includes a rotating column 301. Multiple rotating columns 301 are rotatably connected to the outer wall of the housing 1. A female roller 302 is fixedly connected to the outer wall of the upper rotating column 301, and a male roller 303 is fixedly connected to the outer wall of the lower rotating column 301. A driven gear 306 is fixedly connected to the other end of each rotating column 301. A power assembly 304 is provided on the rear outer wall of the housing 1. Feed inlets 305 are provided on both sides of the outer wall of the housing 1.

[0029] Specifically, the rotating column 301 is rotatably connected to the outer wall of the housing 1. Multiple rotating columns 301 are provided on the outer wall of the housing 1, which can rotate freely to adapt to different working requirements. A female roller 302 is fixedly connected to the outer wall of the upper rotating column 301, and a male roller 303 is fixedly connected to the outer wall of the lower rotating column 301. The female roller 302 and the male roller 303 cooperate to achieve stable material conveying. A driven gear 306 is fixedly connected to the other end of the male roller 303. The driven gear 306 cooperates with the power component 304 to provide the necessary power to drive the operation of the entire feeding mechanism 3. The power component 304 is provided on the rear outer wall of the housing 1 to ensure that the feeding mechanism 3 can work efficiently and stably. Both sides of the outer wall of the housing 1 are provided with feed inlets 305, which can conveniently feed materials into the feeding mechanism 3, thereby realizing a continuous feeding process.

[0030] Please see Figures 1-3 The cleaning mechanism 2 includes a motor 201, which is fixed to the rear side of the housing 1. The output end of the motor 201 is fixedly connected to a central shaft 202, and the outer wall of the central shaft 202 is fixedly connected to a bristle 203. The power assembly 304 includes a motor 3042, which is fixed to the outer wall of the housing 1. The output end of the motor 3042 is fixedly connected to a drive gear 3041. The elastic mechanism 404 includes a guide post 4041, which is fixed to the middle of the inner wall of the frame 403. The outer wall of the guide post 4041 is provided with a spring 4042.

[0031] Specifically, the cleaning mechanism 2 includes a motor 201, which is installed on the rear side of the housing 1. The output port of the motor 201 is connected to a central shaft 202. Multiple rows of bristles 203 are fixed on the outer surface of the central shaft 202 for performing cleaning work. The power assembly 304 includes a motor 3042, which is fixed on the outer wall of the housing 1. The output end of the motor 3042 is connected to a drive gear 3041. The elastic mechanism 404 includes a guide post 4041, which is fixed in the middle of the inner wall of the frame 403. A spring 4042 is provided on the outer surface of the guide post 4041. The function of the spring 4042 is to provide the necessary elastic force to ensure that the cleaning mechanism 2 can maintain appropriate tension and stability during operation.

[0032] Please see Figures 3-5The tensioning mechanism 6 includes a second long groove 601, which is formed on the outer wall of the outer shell 1. A guide roller 602 is slidably connected to the inner wall of the second long groove 601. An adjustment component 603 is provided on the outer wall of the guide roller 602. The adjustment component 603 includes a fixing block 6031, whose outer wall is fixedly connected to the outer wall of the outer shell 1. A telescopic rod 6032 is fixedly connected to the top of the fixing block 6031. A pressure gauge 6033 is provided on the top of the telescopic rod 6032. A scraper tooth 7 is fixedly connected to the inner wall of the outer shell 1. A collection box 8 is provided on the bottom surface of the inner wall of the outer shell 1.

[0033] Specifically, the tensioning mechanism 6 includes a second long groove 601, which is formed on the outer wall of the outer casing 1. A guide roller 602 is slidably connected to the inner wall of the second long groove 601. An adjustment component 603 is provided on the outer wall of the guide roller 602. The adjustment component 603 includes a fixed block 6031, the outer wall of which is fixedly connected to the outer wall of the outer casing 1 to ensure the stability of the adjustment component 603. A telescopic rod 6032 is fixedly connected to the top of the fixed block 6031. A pressure gauge 6033 is provided on the top of the telescopic rod 6032 for real-time monitoring and display of the tension force. A scraper tooth 7 is fixedly connected to the inner wall of the outer casing 1. The scraper tooth 7 is used to clean the brush bristles 203 to keep them clean. A collection box 8 is provided on the bottom surface of the inner wall of the outer casing 1 to collect the material cleaned off the scraper tooth 7, ensuring the cleanliness and efficiency of the equipment.

[0034] Working principle: When cleaning the fabric, the fabric is fed in through the feeding mechanism 3, so that the fabric passes through the bottom surface of the two rollers 406. Then, the telescopic rod 405 is activated to push the two frames 403 downward, so that the fabric surface is close to the central shaft 202. Then, the motor 201 is activated, and the motor 201 drives the central shaft 202 and the brush 203 to rotate. The brush 203 brushes away the debris on the fabric surface, and the scraper 7 cleans the debris attached to the brush 203. The debris is collected in the collection box 8 for easy cleaning.

[0035] The outer wall shapes of the female roller 302 and the male roller 303 fit together, enabling the fabric to be clamped. The motor 3042 drives the drive gear 3041 to rotate. The drive gear 3041 meshes with a driven gear 306. The two driven gears 306 mesh and are fixed on the rotating column 301. That is, the two rotating columns 301 rotate in opposite directions. The female roller 302 and the male roller 303 convey the fabric. They are symmetrically arranged on both sides and work with the tensioning mechanism 6 to ensure stable fabric conveying.

[0036] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that implementing all or part of the above embodiments and making equivalent changes in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A device for removing surface impurities from composite fabrics, comprising a housing, characterized in that, A cleaning mechanism is provided in the middle of the rear outer wall of the housing, a synchronization plate is provided on the rear side of the housing, a feeding mechanism is provided at the upper end of the rear outer wall of the housing, the feeding mechanism is used to control the fabric feeding speed, an adjustment mechanism is provided on the outer wall of the housing, the adjustment mechanism is used to adjust the distance, and a tensioning mechanism is provided on the inner wall of the housing, the tensioning mechanism is used to adjust the tightness of the fabric. The adjustment mechanism includes a long groove, which is formed on the inner wall of the outer shell. A frame is slidably connected to the inner wall of the long groove, and a sliding column is slidably connected to the inner wall of the frame. A roller is rotatably connected to the outer wall of the sliding column. An elastic mechanism is provided on the inner wall of the frame, and a telescopic rod is fixedly connected to the top surface of the frame.

2. The composite fabric surface impurity removal device as described in claim 1, characterized in that, The feeding mechanism includes rotating columns, and multiple rotating columns are rotatably connected to the outer wall of the housing. A female roller is fixedly connected to the outer wall of the upper rotating column, and a male roller is fixedly connected to the outer wall of the lower rotating column. A driven gear is fixedly connected to the other end of each rotating column. A power assembly is provided on the rear outer wall of the housing, and feed ports are provided on both sides of the outer wall of the housing.

3. The composite fabric surface impurity removal device as described in claim 1, characterized in that, The cleaning mechanism includes a motor, which is fixed to the rear side of the housing. The output end of the motor is fixedly connected to a central shaft, and bristles are fixedly connected to the outer wall of the central shaft.

4. The composite fabric surface impurity removal device as described in claim 2, characterized in that, The power assembly includes a second motor, which is fixed to the outer wall of the housing, and a drive gear is fixedly connected to the output end of the second motor.

5. The composite fabric surface impurity removal device as described in claim 2, characterized in that, The elastic mechanism includes a guide post, which is fixed to the middle of the inner wall of the frame, and a spring is provided on the outer wall of the guide post.

6. The composite fabric surface impurity removal device as described in claim 1, characterized in that, The tensioning mechanism includes a second long groove, which is formed on the outer wall of the outer shell. A guide roller is slidably connected to the inner wall of the second long groove, and an adjustment component is provided on the outer wall of the guide roller.

7. The composite fabric surface impurity removal device as described in claim 6, characterized in that, The adjustment assembly includes a fixed block, the outer wall of which is fixedly connected to the outer wall of the outer shell, and a telescopic rod II is fixedly connected to the top of the fixed block, with a pressure gauge installed on the top of the telescopic rod II.

8. The composite fabric surface impurity removal device as described in claim 1, characterized in that, The inner wall of the outer shell is fixedly connected with scraping teeth, and a collection box is provided on the bottom surface of the inner wall of the outer shell.

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