Device structure of low grain surface below squat silo

By arranging pulley hooks, fixed pulley blocks, winches, and wire ropes inside a shallow circular silo, a safe and convenient device for lowering the grain surface is provided, which solves the safety hazards of lowering the grain surface in shallow circular silos and ensures the safety of operators and the stability of the equipment.

CN224149131UActive Publication Date: 2026-04-21国粮武汉科学研究设计院有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
国粮武汉科学研究设计院有限公司
Filing Date
2025-04-24
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing technologies lack a method for operating under shallow, round grain silos that meets safety standards and effectively avoids safety hazards. Especially when the silo is not full, operators entering the grain pile face the risk of collapse and burial, and the use of electrical equipment poses a risk of powder explosion.

Method used

By employing a reasonable arrangement of pulley hooks, fixed pulley blocks, winches, wire ropes, and suspended baskets, and by pre-embedding pulley hooks inside the roof of the shallow circular silo, combined with fixed pulley blocks and winches, the suspended baskets can be moved safely and conveniently, avoiding direct contact between operators and grain piles.

Benefits of technology

It enables safe and convenient lowering of the grain surface even when the grain storage is not full, avoiding the risk of grain pile collapse and burial and the hidden danger of dust explosion. It has a compact structure, stable and reliable operation, and low installation and maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224149131U_ABST
    Figure CN224149131U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of grain storage equipment, and particularly relates to a structure of a low grain surface device below a squat silo. According to the structure of the low grain surface device under the squat silo, the pulley block hook is pre-buried on the inner side of the squat silo roof right above the overhanging grain inspection observation platform in the squat silo, and the reasonable arrangement of the fixed pulley block, the windlass winch, the steel wire rope and the hanging basket is combined, so that the low grain surface device under the squat silo can not be fully filled with grains, and the low grain surface device under the squat silo is convenient to use. The safety of grain inspection personnel is ensured, the operation from the ground to the low grain surface is convenient, and the market application prospect is wide; the device is compact in overall structure, convenient to operate, stable and reliable to use, capable of being manually operated in the whole process, free of hidden danger of powder explosion, capable of guaranteeing that feet of operators do not make direct contact with grain piles, capable of completely eradicating the risk that the grain piles collapse to bury the operators, low in installation and maintenance cost and easy to popularize.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the technical field of grain storage equipment, specifically relating to the structure of a shallow circular silo with a low grain surface device. Background Technology

[0002] Shallow circular silos are a commonly used storage facility in grain storage. According to the "Design Standard for Reinforced Concrete Silos GB50077-2017", straight ladders should not be installed inside shallow circular silos. At the same time, according to the "Safety Regulations for Dust Explosion Prevention in Grain Processing, Storage and Transportation Systems GB 17440-2008", when grain is loaded into a shallow circular silo, its interior belongs to Zone 20, which means that during normal operation, grain dust is continuously or frequently present, and the amount is sufficient to form a combustible dust-air mixture and / or may form an uncontrollable and extremely thick dust layer.

[0003] Currently, for shallow circular silos that are not fully filled with grain, existing technology lacks a method for operating below the grain surface that both meets relevant safety standards and effectively avoids safety hazards. If operators directly enter the grain pile, there is a risk of the grain pile collapsing and burying personnel; and the use of some electrical equipment in this dusty environment poses a risk of dust explosion. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a structure for a shallow circular silo lowering grain level device, which is compact, stable and reliable, and can facilitate safe and convenient operation of lowering grain level by operators when the silo is not full.

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows:

[0006] A structure of a shallow circular silo with a low grain level device, wherein the shallow circular silo includes a shallow circular silo roof 201 and a shallow circular silo wall 202, and the structure of the device mainly includes: a pulley hook 101, a fixed pulley block 102, a winch 103, a steel wire rope 104, and a suspended basket 105.

[0007] The pulley hook 101 is fixedly installed on the inner side of the shallow circular warehouse roof 201, and a fixed pulley assembly 102 is installed below the pulley hook 101.

[0008] The upper inner side of the shallow circular silo wall 202 is provided with a cantilevered grain inspection and observation platform 203, and the windlass winch 103 is installed on the cantilevered grain inspection and observation platform 203;

[0009] One end of the wire rope 104 is connected to the suspended basket 105, and the other end passes around the fixed pulley block 102 and is connected to the winch 103.

[0010] Preferably, the pulley hook 101 is pre-embedded inside the shallow circular granary roof 201 directly above the cantilevered grain inspection and observation platform 203.

[0011] Preferably, there are two sets of fixed pulley groups 102, and the wire rope 104 is connected to the winch 103 after passing through the two sets of fixed pulley groups 102.

[0012] Preferably, the winch 103 is fixedly installed on the inner wall of the suspended grain inspection and observation platform 203.

[0013] Preferably, the wire rope 104 is made of carbon steel wire rope.

[0014] Preferably, one end of a fall-prevention spare steel wire rope is fixedly connected to the suspended basket 105, and the other end of the fall-prevention spare steel wire rope is fixedly connected to the inside of the shallow circular warehouse roof 201.

[0015] Preferably, the winch 103 is a manually operated mechanical winch.

[0016] Compared with the prior art, the present invention has the following main advantages:

[0017] 1. The structure of the shallow circular silo lower grain surface device provided by this utility model is achieved by pre-embedding pulley hooks on the inner side of the roof of the shallow circular silo directly above the cantilevered grain inspection observation platform inside the shallow circular silo, and by combining the reasonable arrangement of fixed pulleys, winches, wire ropes and hanging baskets, which can ensure that grain inspection personnel can safely and conveniently go down to the lower grain surface for operation when the silo is not full of grain, and has broad market application prospects.

[0018] 2. This utility model has a compact overall structure, is easy to operate, and is stable and reliable in use. The entire process is manually operated, eliminating the risk of powder explosion. At the same time, it can ensure that the operator's feet do not directly contact the grain pile, eliminating the risk of the grain pile collapsing and burying people. Moreover, the device has low installation and maintenance costs and is easy to promote. Attached Figure Description

[0019] Figure 1 This is an overall schematic diagram of the structure of a shallow circular silo lower grain surface device in an embodiment of this utility model;

[0020] Figure 2 This is a partial schematic diagram of the shallow circular silo lower grain level device in an embodiment of this utility model.

[0021] In the diagram: 101, pulley hook; 102, fixed pulley block; 103, winch; 104, wire rope; 105, suspended basket; 201, shallow round silo roof; 202, shallow round silo wall; 203, cantilevered grain inspection observation platform. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0026] The features and performance of this application will be further described in detail below with reference to the embodiments.

[0027] This embodiment provides a structure for a shallow circular silo with a low grain level device, such as... Figures 1-2 As shown, it mainly includes: pulley block hook 101, fixed pulley block 102, winch 103, wire rope 104 and suspended basket 105;

[0028] The pulley hook 101 is fixedly installed on the inner side of the shallow circular warehouse roof 201, and a fixed pulley group 102 is installed below the pulley hook 101.

[0029] The upper inner side of the shallow circular silo wall 202 is provided with a cantilevered grain inspection and observation platform 203, and the windlass winch 103 is installed on the cantilevered grain inspection and observation platform 203;

[0030] One end of the wire rope 104 is connected to the suspended basket 105, and the other end passes around the fixed pulley block 102 and is connected to the winch 103.

[0031] Furthermore, the pulley hook 101 is pre-embedded inside the shallow circular granary roof 201 directly above the cantilevered grain inspection and observation platform 203.

[0032] Furthermore, the fixed pulley group 102 is provided in two sets. The steel wire rope 104 passes through the two fixed pulley groups 102 and is connected to the winch 103. In this embodiment, the winch is used in conjunction with the two fixed pulley groups for manual winching, so that the suspended basket moves up and down along the inner side of the warehouse wall.

[0033] Furthermore, the winch 103 is fixedly installed on the inner wall of the suspended grain inspection and observation platform 203.

[0034] Furthermore, the steel wire rope 104 is specifically made of carbon steel wire rope.

[0035] Furthermore, one end of a backup steel wire rope for preventing falls is fixedly connected to the suspended basket 105, and the other end of the backup steel wire rope for preventing falls is fixedly connected to the inside of the shallow circular warehouse roof 201.

[0036] Furthermore, the winch 103 is specifically a manually operated mechanical winch.

[0037] In practical use:

[0038] 1) When it is necessary to carry out the operation of lowering the grain surface in the shallow round silo, one operator enters the suspended basket, and another operator manually rotates the winch to slowly lower the suspended basket to the required grain surface height in conjunction with two sets of fixed pulleys. The operator can adjust the height of the suspended basket at any time according to the actual situation.

[0039] 2) After the operation is completed, the operator manually rotates the winch in the opposite direction to raise the suspended basket to the top of the bin;

[0040] 3) Maintenance and upkeep: Regularly inspect and maintain the device, including checking the rotation of the pulley block, the wear of the wire rope, the working condition of the winch, and the fixing of the pulley block hooks. If any parts are found to be worn or damaged, they should be replaced or repaired in a timely manner to ensure the safe and reliable operation of the device.

[0041] The entire process of this plan is carried out manually, eliminating the risk of powder explosion and ensuring that people's feet do not directly contact the grain pile, thus preventing the danger of the grain pile collapsing and burying people.

[0042] Based on the same inventive concept, this embodiment also provides a shallow circular silo, which includes the structure of the shallow circular silo lower grain level device as described above.

[0043] Furthermore, all parts of this application that are not described in detail are the same as or implemented using existing technology.

[0044] In summary:

[0045] 1. The structure of the shallow circular silo lower grain surface device provided by this utility model is achieved by pre-embedding pulley hooks on the inner side of the roof of the shallow circular silo directly above the cantilevered grain inspection observation platform inside the shallow circular silo, and by combining the reasonable arrangement of fixed pulleys, winches, wire ropes and hanging baskets, which can ensure that grain inspection personnel can safely and conveniently go down to the lower grain surface for operation when the silo is not full of grain, and has broad market application prospects.

[0046] 2. This utility model has a compact overall structure, is easy to operate, is stable and reliable in use, and has low installation and maintenance costs, making it easy to promote.

[0047] The above embodiments are only used to illustrate the design concept and features of this utility model, and their purpose is to enable those skilled in the art to understand the content of this utility model and implement it accordingly. The protection scope of this utility model is not limited to the above embodiments. Therefore, all equivalent changes or modifications made based on the principles and design ideas disclosed in this utility model are within the protection scope of this utility model.

Claims

1. A device structure for low grain floor of a silo, the silo comprising a silo roof (201) and a silo wall (202), characterized in that: It includes a pulley block hook (101), a fixed pulley block (102), a winch (103), a wire rope (104), and a suspended basket (105); The pulley hook (101) is fixedly installed on the inner side of the shallow circular warehouse roof (201), and a fixed pulley group (102) is installed below the pulley hook (101); The upper inner side of the shallow circular silo wall (202) is provided with a cantilevered grain inspection and observation platform (203), and the winch (103) is installed on the cantilevered grain inspection and observation platform (203); One end of the wire rope (104) is connected to the suspended basket (105), and the other end passes around the fixed pulley group (102) and is connected to the winch (103).

2. The device structure of a low grain surface of a flat silo according to claim 1, characterized in that: The pulley hook (101) is embedded inside the shallow round granary roof (201) directly above the cantilevered grain inspection and observation platform (203).

3. The device structure of a low grain surface of a flat silo according to claim 1, characterized in that: The fixed pulley group (102) is provided in two sets. The steel wire rope (104) passes through the two fixed pulley groups (102) and is connected to the winch (103).

4. The device structure of a low grain surface of a flat silo according to claim 1, characterized in that: The winch (103) is fixedly installed on the inner wall of the suspended grain inspection and observation platform (203).

5. The device structure of a low grain surface of a flat silo according to claim 1, characterized in that: The steel wire rope (104) is specifically made of carbon steel wire rope.

6. The device structure of a low grain surface of a flat silo according to claim 1, characterized in that: One end of the fall-prevention spare steel wire rope is fixedly connected to the suspended basket (105), and the other end of the fall-prevention spare steel wire rope is fixedly connected to the inside of the shallow circular warehouse roof (201).

7. The device structure of a low grain surface of a flat silo according to claim 4, characterized in that: The winch (103) is specifically a manual mechanical winch.

8. A silo characterized by: The device structure includes the shallow circular silo with a low grain level as described in any one of claims 1 to 7.