Three-section temperature control roasting furnace
By designing a three-stage temperature-controlled roasting furnace and utilizing combustion-supporting oxygen spray plates, pressure relief valves, insulation jackets, and cooling chambers, the problems of slow heating and cooling in existing temperature-controlled roasting furnaces have been solved, thus improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MAOMING MAOQUN KAOLIN CO LTD
- Filing Date
- 2025-02-11
- Publication Date
- 2026-04-21
AI Technical Summary
The existing three-stage temperature-controlled roasting furnace has a slow heating rate and cannot quickly cool the roasted material, which affects production efficiency.
A three-stage temperature-controlled roasting furnace was designed, comprising a support platform, support columns, multiple furnace bodies, a combustion device, an oxygen-supporting spray plate, a pressure relief valve, an insulation jacket, and control valves. The furnace features independently controlled temperature stages, oxygen-supporting spray plates to provide oxygen for combustion, pressure relief valves to release excess pressure, insulation jackets for heat preservation, control valves to isolate the furnace body, material feeding from the hopper, electric valves for closure, and a cooling chamber for rapid material cooling.
It enables rapid heating and cooling of materials, saves gas resources, and improves production efficiency.
Smart Images
Figure CN224151405U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of roasting furnace devices, specifically to a three-stage temperature-controlled roasting furnace. Background Technology
[0002] A three-stage temperature-controlled roasting furnace is a furnace with three independent temperature zones, each of which can be independently controlled to meet the different temperature requirements of different roasting stages. This type of furnace is commonly used in industrial production, particularly in materials science and chemical synthesis, where precise temperature control is required to ensure the quality and efficiency of the roasting process.
[0003] The existing three-stage temperature-controlled roasting furnace mainly uses three independent temperature zones to roast materials in stages by controlling different temperatures. However, the heating and heat preservation effects are poor at the beginning and during roasting, requiring a large amount of fuel to be continuously burned to maintain the current temperature, which is wasteful of fuel. In addition, it is impossible to cool the roasted material quickly, and it is necessary to wait for the material to cool down before it can be taken out, which delays production efficiency. Therefore, it is necessary to solve the problem that the existing temperature-controlled roasting furnace has a slow heating rate and cannot quickly cool the roasted material, which affects the working efficiency. Utility Model Content
[0004] In view of the problems existing in the above-mentioned three-stage temperature-controlled roasting furnace, this utility model is proposed.
[0005] Therefore, the purpose of this utility model is to provide a three-stage temperature-controlled roasting furnace to solve the problems of slow heating speed and inability to quickly cool the roasted material, which affects work efficiency in existing temperature-controlled roasting furnaces.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a three-stage temperature-controlled roasting furnace, comprising a support platform, with three support columns fixedly connected to the top of the support platform, and a first-stage furnace, a second-stage furnace, and a third-stage furnace respectively fixedly connected thereto. Each of the first-stage, second-stage, and third-stage furnaces consists of a furnace body, a combustion device, an oxygen-supporting spray plate, a pressure relief valve, a heat insulation jacket, and a control valve. The combustion device is fixedly connected to the top cavity of the furnace body, and oxygen-supporting spray plates are fixedly connected to both side walls of the combustion device. A pressure relief valve is fixedly connected to one side wall of the furnace body, and a heat insulation jacket is fixedly connected to the side wall of the furnace body. A control valve is fixedly connected to the output end of the furnace body. The output end of the first-stage furnace is fixedly connected to the input end of the second-stage furnace, and the output end of the second-stage furnace is fixedly connected to the input end of the third-stage furnace. A feed hopper is fixedly connected to the input end of the first-stage furnace, and an electric valve is fixedly connected to the top cavity of the feed hopper. A temperature control platform is fixedly connected to one end of the top of the support platform, and a cooling chamber device is fixedly connected to the output end of the third-stage furnace.
[0007] Preferably, each combustion device includes a gas chamber, an ignition device, and a burner. The ignition device is fixedly connected to one end of the gas chamber, and a burner is fixedly connected to the bottom of the gas chamber.
[0008] Preferably, each of the combustion-supporting oxygen spray plates is a hollow plate with multiple spray holes at the bottom, and an oxygen connection pipe is fixedly connected to the top of each of the combustion-supporting oxygen spray plates.
[0009] Preferably, each of the insulation jackets is a hollow U-shaped plate, and the cavity is filled with a heat-conducting oil layer.
[0010] Furthermore, the cooling chamber device includes a chamber body, a cooling jacket, and a material inlet. The cooling jacket is fixedly connected to the side wall of the chamber body, and the material inlet is provided on the side wall of the chamber body.
[0011] Preferably, the cooling jacket is a hollow plate, and the two ends of the side wall are respectively fixedly connected to a water inlet and a water outlet.
[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0013] 1. This utility model utilizes a first-stage furnace, a second-stage furnace, and a third-stage furnace set on top of multiple support columns to meet the roasting needs at different stages. It employs an oxygen-supporting spray plate to provide oxygen to the combustion device for easy combustion, a pressure relief valve to release excess pressure, and control valves to isolate each furnace section and facilitate the transport of materials from the previous stage. A feed hopper facilitates the feeding of materials into the furnace, and an electric valve allows for the sealing of the feed hopper, saving gas resources.
[0014] 2. This utility model utilizes a gas chamber located in the furnace body, connected to a gas pipeline via an input end, and ignited using an ignition device. The flames are then emitted from multiple nozzles at the bottom to roast the material.
[0015] 3. This utility model utilizes a hollow U-shaped plate body with a heat-conducting oil filling layer inside the cavity to achieve a heat preservation effect through the heat-conducting oil filling layer inside the cavity. It also utilizes a cooling jacket body with a hollow plate body and water inlet and outlet pipes fixedly connected to both ends of the side wall. The water inlet and outlet pipes are connected to a water source, and the water source removes heat to cool the material inside the cavity. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0017] Figure 1 This is a front structural diagram of the present invention;
[0018] Figure 2 This is a front structural cross-sectional view of the present invention;
[0019] Figure 3 This is a three-dimensional structural diagram of the furnace body of this utility model;
[0020] Figure 4 This is a three-dimensional structural diagram of the cooling chamber device of this utility model;
[0021] Figure 5 This is a cross-sectional view of the combustion device structure of this utility model.
[0022] Explanation of reference numerals in the attached figures:
[0023] 1. Support platform; 2. Support column; 3. First stage furnace; 4. Second stage furnace; 5. Third stage furnace; 6. Furnace body; 7. Combustion device; 8. Oxygen injection plate for combustion; 9. Pressure relief valve; 10. Insulation jacket; 11. Control valve; 12. Feed hopper; 13. Electric valve; 14. Temperature control panel; 15. Cooling chamber device; 16. Gas chamber; 17. Ignition device; 18. Burner; 19. Nozzle; 20. Oxygen connection pipe; 21. Heat transfer oil filling layer; 22. Bin body; 23. Cooling jacket; 24. Feed inlet; 25. Water inlet; 26. Water outlet. Detailed Implementation
[0024] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0025] This utility model discloses a three-stage temperature-controlled roasting furnace.
[0026] This utility model provides, for example Figure 1-5The three-stage temperature-controlled roasting furnace shown includes a support platform 1. Three support columns 2 are fixedly connected to the top of the support platform 1, and are respectively fixedly connected to a first-stage furnace 3, a second-stage furnace 4, and a third-stage furnace 5. Each of the first-stage furnace 3, second-stage furnace 4, and third-stage furnace 5 consists of a furnace body 6, a combustion device 7, an oxygen-supporting spray plate 8, a pressure relief valve 9, an insulation jacket 10, and a control valve 11. The combustion device 7 is fixedly connected inside the top cavity of the furnace body 6. Oxygen-supporting spray plates 8 are fixedly connected to the side walls at both ends of the combustion device 7. One end of the furnace body 6... A pressure relief valve 9 is fixedly connected to the side wall; an insulation jacket 10 is fixedly connected to the side wall of the furnace body 6; a control valve 11 is fixedly connected to the output end of the furnace body 6; the output end of the first-stage furnace 3 is fixedly connected to the input end of the second-stage furnace 4; the output end of the second-stage furnace 4 is fixedly connected to the input end of the third-stage furnace 5; a feed hopper 12 is fixedly connected to the input end of the first-stage furnace 3; an electric valve 13 is fixedly connected to the top cavity of the feed hopper 12; a temperature control console 14 is fixedly connected to one end of the top of the support platform 1; and the output end of the third-stage furnace 5 is fixedly connected to... The furnace is equipped with a cooling chamber device 15, and utilizes a first-stage furnace 3, a second-stage furnace 4, and a third-stage furnace 5 to meet different stages of roasting. A temperature control console 14 controls the system, and an oxygen-supporting spray plate 8 provides oxygen to the combustion device 7 for combustion. A pressure relief valve 9 releases excess pressure, and an insulation jacket 10 improves the heating and insulation efficiency of the furnace body 6. Control valves 11 isolate each furnace body 6 in sections and facilitate the transport of materials from the previous stage. A feed hopper 12 allows for easy material loading into the furnace body 6, and an electric valve 13 seals the feed hopper 12 to save fuel resources. The cooling chamber device 15 rapidly cools the processed material, improving work efficiency. This addresses the problem of existing temperature-controlled roasting furnaces having slow heating rates and the inability to quickly cool roasted materials, thus affecting work efficiency.
[0027] In order to roast the materials in furnace body 6, such as Figure 1 , 2 As shown in Figures 3 and 5, each combustion device 7 includes a gas chamber 16, an ignition device 17, and burners 18. The ignition device 17 is fixedly connected to one end of the gas chamber 16, and nine burners 18 are fixedly connected to the bottom of the gas chamber 16. Gas is introduced into the gas chamber 16 through a gas pipeline connected to the input end, ignited by the ignition device 17, and finally flames are emitted from the nine burners 18 at the bottom to roast the material.
[0028] In order to provide oxygen to combustion device 7 for combustion support, such as Figure 1-3As shown, each oxygen-supporting spray plate 8 is a hollow plate with multiple spray holes 19 at the bottom. Each oxygen-supporting spray plate 8 is fixedly connected to an oxygen connection pipe 20 at the top. By using the oxygen-supporting spray plate 8, which is a hollow plate with multiple spray holes 19 at the bottom, and connecting to an oxygen pipe through the oxygen connection pipe 20, oxygen is supplied to the combustion device 7 for combustion support.
[0029] In order for the insulation jacket 10 to achieve the insulation effect, such as Figure 1-3 As shown, each insulation jacket 10 is a hollow U-shaped plate with a heat-conducting oil filling layer 21 inside the cavity. By using the insulation jacket 10 which is a hollow U-shaped plate with a heat-conducting oil filling layer 21 inside the cavity, the insulation jacket 10 achieves the heat preservation effect through the heat-conducting oil filling layer 21 inside the cavity.
[0030] In order for the cooling chamber device 15 to achieve a cooling effect, such as Figure 1 , 2 As shown in Figure 4, the cooling chamber device 15 includes a chamber body 22, a cooling jacket 23, and a material outlet 24. The cooling jacket 23 is fixedly connected to the side wall of the chamber body 22, and the material outlet 24 is provided on the side wall of the chamber body 22. The cooling jacket 23 is used to cool the processed material in the chamber body 22, and the material outlet 24 is used to facilitate the removal of the material.
[0031] Finally, in order to enable the cooling jacket 23 to perform its cooling function, such as Figure 1 , 2 As shown in Figure 4, the cooling jacket 23 is a hollow plate, and water inlet 25 and water outlet 26 are fixedly connected to both ends of the side wall, respectively. By using the cooling jacket 23, which is a hollow plate and has water inlet 25 and water outlet 26 fixedly connected to both ends of the side wall, a water source is connected through the water inlet 25 and water outlet 26. The heat is exchanged through the water source to cool the material in the cavity.
[0032] How to use:
[0033] Before use, connect the oxygen connection pipe 20 to the oxygen pipeline, connect the input end of the gas chamber 16 to the gas pipeline, and connect the water inlet 25 and the water outlet 26 to the corresponding pipelines. During use, the material is fed into the material hopper 12 through the feeding device. The material first enters the first stage furnace 3, the second stage furnace 4 and the third stage furnace 5 in sequence and is roasted by the combustion device 7. The temperature control console 14 controls the first stage furnace 3, the second stage furnace 4 and the third stage furnace 5 to maintain the corresponding temperature. Finally, the processed material is discharged into the cooling chamber device 15, and the heat of the material is removed by the water source in the cooling jacket 23 to cool the material in the chamber.
[0034] The foregoing has only described certain exemplary embodiments of the present invention by way of illustration. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A three-stage temperature-controlled roasting furnace comprising a support table (1), characterized in that: The top of the support platform (1) is fixedly connected to three support columns (2), and a first-stage furnace (3), a second-stage furnace (4), and a third-stage furnace (5) are fixedly connected to each of them. Each of the first-stage furnace (3), the second-stage furnace (4), and the third-stage furnace (5) consists of a furnace body (6), a combustion device (7), an oxygen-supporting spray plate (8), a pressure relief valve (9), an insulation jacket (10), and a control valve (11). The combustion device (7) is fixedly connected to the top cavity of the furnace body (6). The oxygen-supporting spray plates (8) are fixedly connected to the two side walls of the combustion device (7). The pressure relief valve (9) is fixedly connected to one side wall of the furnace body (6). A heat insulation jacket (10) is fixedly connected to the side wall of the furnace body (6). A control valve (11) is fixedly connected to the output end of the furnace body (6). The output end of the first-stage furnace (3) is fixedly connected to the input end of the second-stage furnace (4). The output end of the second-stage furnace (4) is fixedly connected to the input end of the third-stage furnace (5). A feed hopper (12) is fixedly connected to the input end of the first-stage furnace (3). An electric valve (13) is fixedly connected to the top cavity of the feed hopper (12). A temperature control platform (14) is fixedly connected to one end of the top of the support platform (1). A cooling chamber device (15) is fixedly connected to the output end of the third-stage furnace (5).
2. The three-zone temperature-controlled calcination furnace according to claim 1, characterized in that: Each of the combustion devices (7) includes a gas chamber (16), an ignition device (17) and a burner (18). The ignition device (17) is fixedly connected to one end of the cavity of the gas chamber (16), and nine burners (18) are fixedly connected to the bottom of the gas chamber (16).
3. The three-zone temperature-controlled calcination furnace according to claim 1, characterized in that: Each of the combustion-supporting oxygen spray plates (8) is a hollow plate with multiple spray holes (19) at the bottom, and an oxygen connection pipe (20) is fixedly connected to the top of each of the combustion-supporting oxygen spray plates (8).
4. The three-zone temperature-controlled calcination furnace according to claim 1, characterized in that: Each of the insulation jackets (10) is a hollow U-shaped plate, and the cavity is provided with a heat-conducting oil filling layer (21).
5. The three-zone temperature-controlled calcination furnace according to claim 1, characterized in that: The cooling chamber device (15) includes a chamber body (22), a cooling jacket (23) and a material outlet (24). The cooling jacket (23) is fixedly connected to the side wall of the chamber body (22), and the material outlet (24) is opened on the side wall of the chamber body (22).
6. A three-zone temperature-controlled calciner according to claim 5, characterized in that: The cooling jacket (23) is a hollow plate, and the two ends of the side wall are respectively fixedly connected to the water inlet (25) and the water outlet (26).