Wire steering device of enamelling machine

Abstract

The utility model discloses an enamelling machine wire steering device, which belongs to the technical field of steering devices and comprises a drying box and a paint spraying box, a control panel is mounted on the front end face of the paint spraying box, a supporting plate is fixedly connected to the top of the paint spraying box, and the drying box is fixedly connected to the top of the supporting plate. A paint discharging pipe communicating with the interior of the paint spraying box penetrates through the lower end of the left side of the paint spraying box, a collecting box is fixedly connected to the lower end of the right side of the paint spraying box, and a third guide wheel is arranged at the upper end of the right side of the paint spraying box. Through the structural design of the first hole body, the drying box, the second hole body, a first guide wheel, a second guide wheel, a third guide wheel, a small fan, a third hole body, a heating rod, a fourth hole body, a liquid storage cavity, a spray pipe, a suction pump and a spray head, a wire can be painted and dried through one device; and the investment cost and the occupied area of equipment can be reduced, so that the production cost is reduced, the production process is shortened, and the production efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of steering device technology, specifically a steering device for enameled wire. Background Technology

[0002] Enameling machines are important equipment in the electromagnetic wire industry for producing enameled wire. Their function is to uniformly coat the processed copper wire (or aluminum wire) with a layer of insulating polyester varnish. The production process of enameled wire is as follows: copper (aluminum) rod, drawing - wire feeding blade softening - varnishing and drying - take-up liner inspection and warehousing. The copper wire used to make enameled wire is made by stretching two specifications of copper rod (aluminum rod) multiple times.

[0003] This application improves upon the existing technology, in which the baking oven and painting box are set up separately in the existing enameling machine. The enameling line needs to be coated and dried during the production process; however, coating and drying require two separate devices, which increases the investment cost and floor space of the equipment, thereby increasing production costs, extending the production process, and resulting in low production efficiency.

[0004] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application and should not be construed as an admission or implication in any way that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide a wire turning device for enameling machines to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a wire turning device for an enameling machine, comprising a drying box and a spraying box. A control panel is installed on the front end of the spraying box. A support plate is fixedly connected to the top of the spraying box. A drying box is fixedly connected to the top of the support plate. A paint discharge pipe communicating with the interior of the spraying box is installed through the lower left side of the spraying box. A collection box is fixedly connected to the lower right side of the spraying box. A third guide wheel is provided on the upper right side of the spraying box. A first guide wheel is provided on the middle right side of the drying box. A placement box is provided between the two support plates. The interior of the drying chamber is equipped with a liquid storage chamber. The top of the liquid storage chamber has a paint filling port, and a limit plug is movable inside the paint filling port. A suction pump is installed at the bottom of the liquid storage chamber, and the input end of the suction pump is connected to the interior of the liquid storage chamber through a pipe. The output end of the suction pump is fixedly connected to a spray pipe through a pipe, and the spray pipe is located at the top of the interior of the spray box. Multiple nozzles are fixedly connected to the bottom of the spray pipe. An exhaust trough is opened through the top of the drying box, and a protective mesh frame is installed inside the exhaust trough. Multiple small fans are installed at the bottom of the interior of the drying box, and a heating rod is installed above the small fans.

[0007] As a further embodiment of this utility model: a mounting box is fixedly connected to the right side of one of the support plates, a forward and reverse motor is installed at the bottom of the mounting box, and a bidirectional screw is fixedly connected to the output end of the forward and reverse motor.

[0008] As a further embodiment of this utility model: a movable block is threadedly connected to the outer wall of the bidirectional screw, and a vertical rod is movably disposed through the surface of the movable block.

[0009] As a further embodiment of this utility model: a second hinge block is fixedly connected to the right side of the movable block, a transmission rod is hinged to the right side of the second hinge block, and a first hinge block is hinged to the right side of the transmission rod.

[0010] As a further embodiment of this utility model: a transmission plate is fixedly connected to the right side of the first hinge block, a transmission block is fixedly connected to the right side of the transmission plate, and a second guide wheel is fixedly connected to the right side of the transmission block.

[0011] As a further embodiment of this utility model: a first hole is provided on the left side of the drying box, a third hole is provided on the right side of the drying box, a second hole is provided on the left side of the paint spraying box, and a fourth hole is provided on the right side of the paint spraying box.

[0012] This utility model has the following beneficial effects:

[0013] (1) Through the structural design of the first hole body, drying box, second hole body, first guide wheel, second guide wheel, third guide wheel, small fan, third hole body, heating rod, fourth hole body, liquid storage chamber, spray pipe, suction pump and nozzle, it is possible to achieve the painting and drying treatment of wires through one device, which will reduce the investment cost and floor space of the equipment, thereby reducing production costs, shortening production processes, and increasing production efficiency. This solves the problem that in the existing enameling machine, the drying oven and painting box are set up separately, and the enameled wire needs to be painted and dried during the production process; however, painting and drying require two devices, which will increase the investment cost and floor space of the equipment, thereby increasing production costs, extending production processes, and resulting in low production efficiency.

[0014] (2) Through the structural design of the second guide wheel, mounting box, bidirectional screw, vertical rod, moving block, forward and reverse motor, first hinge block, transmission block, transmission plate, transmission rod and second hinge block, it is possible to make it easy to reasonably adjust the distance between the second guide wheel and the first guide wheel and the third guide wheel, so as to achieve the purpose of adjusting the tension of the wire and thus improve the painting and drying effect of the wire. Attached Figure Description

[0015] Figure 1 This is a partial three-dimensional schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the internal partial structure of the present invention from the front view.

[0017] Figure 3 This is an enlarged partial structural diagram of point A in this utility model;

[0018] Figure 4 This is an enlarged partial structural diagram of point B in this utility model.

[0019] In the diagram: 1. First orifice; 2. Drying oven; 3. Support plate; 4. Second orifice; 5. Paint drain pipe; 6. Spray paint box; 7. First guide wheel; 8. Second guide wheel; 9. Mounting box; 10. Third guide wheel; 11. Collection box; 12. Control panel; 13. Exhaust duct; 14. Small fan; 15. Protective mesh frame; 16. Third orifice; 17. Heating rod; 18. Fourth orifice; 19. Paint filling port; 20. Liquid storage chamber; 21. Placement box; 22. Spray pipe; 23. Limiting plug; 24. Suction pump; 25. Spray head; 26. Bidirectional screw; 27. Vertical rod; 28. Moving block; 29. ​​Forward and reverse motor; 30. First hinge block; 31. Transmission block; 32. Transmission plate; 33. Transmission rod; 34. Second hinge block. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of this utility model in any way.

[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0022] It should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," not that the structure must be completely horizontal, but can be slightly tilted.

[0024] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Please see Figure 1-4 An embodiment of this utility model provides: a wire turning device for an enameling machine, comprising a drying box (2) and a spray painting box (6). A control panel (12) is installed on the front end of the spray painting box (6). A support plate (3) is fixedly connected to the top of the spray painting box (6). A drying box (2) is fixedly connected to the top of the support plate (3). A paint drain pipe (5) communicating with the interior of the spray painting box (6) is provided through the lower left side. A collection box (11) is fixedly connected to the lower right side of the spray painting box (6). A third guide wheel (10) is provided on the upper right side of the spray painting box (6). A first guide wheel (7) is provided on the middle right side of the drying box (2). A placement box (21) is provided between the two support plates (3). A liquid storage chamber (20) is provided inside the placement box (21). A paint inlet (19) is provided at the top of the liquid chamber (20). A limit plug (23) is provided inside the paint inlet (19). A suction pump (24) is installed at the bottom of the liquid storage chamber (20). The input end of the suction pump (24) is connected to the inside of the liquid storage chamber (20) through a pipe. The output end of the suction pump (24) is fixedly connected to a spray pipe (22) through a pipe. The spray pipe (22) is located at the top of the inside of the paint spray box (6). Multiple nozzles (25) are fixedly connected to the bottom of the spray pipe (22). An exhaust groove (13) is provided through the top of the drying box (2). A protective mesh frame (15) is provided inside the exhaust groove (13). Multiple small fans (14) are installed at the bottom of the inside of the drying box (2). A heating rod (17) is provided above the small fans (14).

[0026] Specifically, such as Figure 1 , Figure 2 and Figure 3As shown, when processing the wire, the wire is passed sequentially through the second hole (4), the fourth hole (18), the lower surface of the third guide wheel (10), the right side surface of the second guide wheel (8), the upper surface of the first guide wheel (7), the third hole (16), and finally through the first hole (1). Then, the external winding motor is started to drive the wire to slowly wind and rotate. During this process, the paint can be pumped into the spray pipe (22) by the suction pump (24), and finally sprayed out through multiple nozzles (25), thus completing the painting of the wire. When the painted wire passes through the drying box (2), it can be heated by the heating rod ( 17) The work generates heat, and the wind generated by the rotation of the small fan (14) blows the heat to the wire, thereby achieving the drying of the wire. By using one device to paint and dry the wire, the investment cost and floor space of the equipment will be reduced, thereby reducing production costs, shortening the production process, and increasing production efficiency. This solves the problem that the oven and paint box in the existing enameling machine are set up separately, and the enameled wire needs to be painted and dried during the production process; however, painting and drying require two devices, which will increase the investment cost and floor space of the equipment, thereby increasing production costs, extending the production process, and reducing production efficiency.

[0027] Among them: the collection box 11 can collect excess paint to prevent paint from falling to the ground; the exhaust trough 13 can dissipate moisture and improve the drying efficiency of the wire; and the paint filling port 19 can facilitate timely addition of paint.

[0028] One of the support plates (3) is fixedly connected to a mounting box (9) on its right side. A forward and reverse motor (29) is installed at the bottom of the mounting box (9). A bidirectional screw (26) is fixedly connected to the output end of the forward and reverse motor (29). A moving block (28) is threaded onto the outer wall of the bidirectional screw (26). A vertical rod (27) is movably arranged through the surface of the moving block (28). A second hinge block (34) is fixedly connected to the right side of the moving block (28). A transmission rod (33) is hinged to the right side of the second hinge block (34). The right side of the transmission rod (33) is hinged... A first hinge block (30) is connected, a transmission plate (32) is fixedly connected to the right side of the first hinge block (30), a transmission block (31) is fixedly connected to the right side of the transmission plate (32), a second guide wheel (8) is fixedly connected to the right side of the transmission block (31), a first hole (1) is opened on the left side of the drying box (2), a third hole (16) is opened on the right side of the drying box (2), a second hole (4) is opened on the left side of the paint spray box (6), and a fourth hole (18) is opened on the right side of the paint spray box (6).

[0029] Specifically, such as Figure 1 , Figure 2 and Figure 4 As shown, when the tension of the wire needs to be adjusted, the output end of the forward and reverse motor 29 drives the bidirectional screw 26 to rotate. The rotation of the bidirectional screw 26 drives the two moving blocks 28 to move in a direction that approaches each other. The movement of the two moving blocks 28 drives the two second hinge blocks 34 to move. The movement of the two second hinge blocks 34 drives the transmission plate 32 to move through the cooperation of the first hinge block 30 and the transmission rod 33. The movement of the transmission plate 32 drives the second guide wheel 8 to move through the transmission block 31. By reasonably adjusting the distance between the second guide wheel 8 and the first guide wheel 7 and the third guide wheel 10, the tension of the wire can be adjusted, thereby improving the painting and drying effect of the wire.

[0030] Working principle: In this application, when wire processing is required, the wire is passed sequentially through the second hole (4), the fourth hole (18), the lower surface of the third guide wheel (10), the right side surface of the second guide wheel (8), the upper surface of the first guide wheel (7), the third hole (16), and finally out through the first hole (1). Then, the external winding motor is started to drive the wire to slowly wind and rotate. During this process, the paint can be pumped into the spray pipe (22) by the suction pump (24), and finally sprayed out through multiple nozzles (25) to complete the painting of the wire. When the painted wire passes through the drying box (2), heat can be generated by the working of the heating rod (17), and the wind generated by the rotation of the small fan (14) can be used to heat the wire. The air is blown onto the wire to dry it. Secondly, when the wire tension needs adjustment, the output of the forward and reverse motor 29 drives the bidirectional screw 26 to rotate. The rotation of the bidirectional screw 26 drives two moving blocks 28 to move closer to each other. The movement of the two moving blocks 28 drives two second hinge blocks 34 to move. The movement of the two second hinge blocks 34 drives the transmission plate 32 to move through the cooperation of the first hinge block 30 and the transmission rod 33. The movement of the transmission plate 32 drives the second guide wheel 8 to move through the transmission block 31. By reasonably adjusting the distance between the second guide wheel 8 and the first guide wheel 7 and the third guide wheel 10, the tension of the wire can be adjusted, thereby improving the painting and drying effect of the wire.

[0031] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. At the same time, the electrical components mentioned in this application are all connected to an external power supply and control switch when in use. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. Therefore, this utility model will not explain the control method and circuit connection in detail. Moreover, the external controller mentioned in the specification can play a control role for the electrical components mentioned in this article, and the external controller is a conventional known device.

[0032] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above are only preferred embodiments of this utility model. It should be noted that due to the limitations of textual expression, while there are objectively infinite specific structures, those skilled in the art can make several improvements, modifications, or changes without departing from the principles of this utility model, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. An enameled wire turning device of an enameled wire machine comprising a drying oven (2) and a paint spraying oven (6), characterized in that: A control panel (12) is installed on the front end of the spray paint box (6). A support plate (3) is fixedly connected to the top of the spray paint box (6). A drying box (2) is fixedly connected to the top of the support plate (3). A paint drain pipe (5) is installed through the lower left side of the spray paint box (6) and communicates with its interior. A collection box (11) is fixedly connected to the lower right side of the spray paint box (6). A third guide wheel (10) is installed on the upper right side of the spray paint box (6). A first guide wheel (7) is installed in the middle right side of the drying box (2). A placement box (21) is installed between the two support plates (3). A liquid storage chamber (20) is installed inside the placement box (21). A paint filling port (19) is opened on the top of the liquid storage chamber (20). The paint filling port (19) is equipped with a limit plug (23). A suction pump (24) is installed at the bottom of the liquid storage chamber (20). The input end of the suction pump (24) is connected to the inside of the liquid storage chamber (20) through a pipe. The output end of the suction pump (24) is fixedly connected to a spray pipe (22) through a pipe. The spray pipe (22) is located at the top inside the paint spray box (6). Multiple nozzles (25) are fixedly connected to the bottom of the spray pipe (22). An exhaust groove (13) is opened through the top of the drying box (2). A protective mesh frame (15) is installed inside the exhaust groove (13). Multiple small fans (14) are installed at the bottom inside the drying box (2). A heating rod (17) is installed above the small fans (14).

2. A wire turning device for an enamelling machine according to claim 1, characterised in that: One of the support plates (3) is fixedly connected to a mounting box (9) on its right side. A forward and reverse motor (29) is installed at the bottom of the mounting box (9). A bidirectional screw (26) is fixedly connected to the output end of the forward and reverse motor (29).

3. A wire turning device for an enamelling machine according to claim 2, characterised in that: The outer wall of the bidirectional screw (26) is threaded with a movable block (28), and a vertical rod (27) is movably disposed through the surface of the movable block (28).

4. The wire turning device of claim 3, wherein: The right side of the movable block (28) is fixedly connected to a second hinge block (34), the right side of the second hinge block (34) is hinged to a transmission rod (33), and the right side of the transmission rod (33) is hinged to a first hinge block (30).

5. A wire turning device for an enamelling machine according to claim 4, characterised in that: A transmission plate (32) is fixedly connected to the right side of the first hinge block (30), a transmission block (31) is fixedly connected to the right side of the transmission plate (32), and a second guide wheel (8) is fixedly connected to the right side of the transmission block (31).

6. The wire turning device of claim 1, wherein: The drying box (2) has a first hole (1) on its left side and a third hole (16) on its right side. The paint spray box (6) has a second hole (4) on its left side and a fourth hole (18) on its right side.

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