Power bank

By incorporating a bent heat insulation plate and low thermal conductivity materials inside the power bank, the problem of heat conduction from the battery pack to the circuit board is solved, thereby improving the stability and safety of the circuit system, as well as increasing assembly efficiency and product durability.

CN224154460UActive Publication Date: 2026-04-21SHENZHEN YUBAO TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN YUBAO TECHNOLOGY CO LTD
Filing Date
2025-05-14
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The lack of effective heat insulation between the battery pack and the circuit board in existing power banks causes heat from the battery pack to be conducted to the circuit board during high-power charging and discharging, resulting in an increase in the temperature of the circuit system and affecting stability and safety.

Method used

The power bank is equipped with a heat insulation plate with a specific bending structure to separate the circuit board from the battery pack, forming a heat insulation cavity and a housing cavity. The heat insulation material with low thermal conductivity is used to enhance the physical heat insulation effect, and the positioning pin and internal threaded post are used to achieve fast and accurate positioning and stable connection.

Benefits of technology

It effectively reduces the impact of battery pack heat on the circuit board, improves the stability and safety of the circuit system, enhances structural rigidity, prevents the battery pack from directly impacting the circuit board, and improves assembly efficiency and product durability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mobile power supplies, in particular to a power bank which comprises a shell and a heat insulation plate, the heat insulation plate is arranged in the shell, the top of the heat insulation plate is provided with an L-shaped bending part, and the bottom of the heat insulation plate is provided with a U-shaped bending part; a heat insulation cavity is formed between the L-shaped bending part and the shell and is used for accommodating the circuit board; a first accommodating cavity is formed between the U-shaped bending part and the shell and is used for accommodating a digital display module; according to the utility model, the heat insulation board with a specific bending structure is arranged in the power bank to separate the circuit board from the battery pack, thereby realizing effective physical heat insulation, reducing heat influence on the circuit board in the working process of the battery pack, improving the stability of a circuit system and the overall safety of a product, and prolonging the service life of the product. The problem that the circuit stability and the product safety performance are influenced by over-high temperature due to the fact that a circuit board is greatly influenced by heat of a battery pack in an existing power bank structure is solved.
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Description

Technical Field

[0001] This utility model relates to the field of mobile power technology, and in particular to a power bank. Background Technology

[0002] With the increasing popularity and enhanced functionality of mobile electronic devices, users' demand for portable power supplies is growing. Power banks, as essential devices providing temporary power support, are widely used in daily life. Currently, common power banks on the market typically include a casing, built-in battery cells (battery pack), a circuit board, and a data cable for connecting external devices. Their working principle involves storing electrical energy through the internal battery pack and using control circuitry on the circuit board to provide a stable power supply to external devices.

[0003] In the prior art, the utility model with publication number CN214674486U discloses a power bank with low voltage input and high voltage output, including an upper shell, a lower shell, a circuit board and a battery pack disposed between the shells, and a heat dissipation component on the shell to improve the heat dissipation effect of the battery pack during charging and discharging.

[0004] In practical applications, although the aforementioned heat dissipation structure can effectively cool the battery pack, the lack of effective thermal insulation between the circuit board and the battery pack means that the heat generated by the battery pack during high-power charging and discharging is easily conducted to the circuit board, causing the circuit system temperature to rise. High-temperature environments can not only affect the normal operation of circuit components and reduce overall stability, but also pose risks of short circuits, component aging, and even safety hazards. Utility Model Content

[0005] In view of this, the present invention proposes a power bank that separates the circuit board from the battery pack by setting a heat insulation plate with a specific bending structure inside the power bank, thereby achieving effective physical heat insulation, reducing the thermal impact of the battery pack on the circuit board during operation, improving the stability of the circuit system and the overall safety of the product, and solving the problem in the existing power bank structure that the circuit board is greatly affected by the heat of the battery pack, resulting in excessively high temperature and thus affecting the stability of the circuit and the safety performance of the product.

[0006] The technical solution of this utility model is implemented as follows:

[0007] This utility model provides a power bank, including a shell and a heat insulation plate, wherein...

[0008] The heat insulation plate is disposed inside the outer shell, and has an L-shaped bend at the top and a U-shaped bend at the bottom;

[0009] A heat-insulating cavity is formed between the L-shaped bend and the outer shell to accommodate the circuit board;

[0010] The U-shaped bend and the outer shell form a first receiving cavity for accommodating the digital display module;

[0011] A second receiving cavity is formed between the bottom surface of the heat insulation plate and the outer shell for accommodating the battery pack.

[0012] Based on the above technical solutions, preferably, the heat insulation board includes a first plate, a second plate, a third plate, and a fourth plate, wherein,

[0013] The first plate and the third plate are arranged vertically, and the second plate and the fourth plate are arranged horizontally, and all four are fixedly connected to the rear shell of the outer shell.

[0014] The left end of the second plate is fixedly connected to the bottom end of the first plate, the right end is fixedly connected to the top end of the third plate, and the bottom end of the third plate is fixedly connected to the left end of the fourth plate.

[0015] The first plate and the second plate form the L-shaped bend;

[0016] The second plate, the third plate, and the fourth plate form the U-shaped bend.

[0017] Based on the above technical solution, preferably, the left end of the second plate extends horizontally to the left to form a reinforcing rib, wherein...

[0018] The reinforcing rib is fixedly connected to the rear shell of the outer casing.

[0019] Based on the above technical solutions, preferably, the connection between the first plate and the second plate, and the connection between the third plate and the fourth plate, are all arc-shaped transitions.

[0020] Based on the above technical solution, preferably, a slot is provided on the right side of the first plate, wherein...

[0021] The left end of the digital display module is embedded in the slot.

[0022] Based on the above technical solutions, preferably, the interior of the outer casing is provided with an insertion hole, wherein,

[0023] The right end of the digital display module is provided with a plug-in part;

[0024] The connector is inserted into the socket.

[0025] Based on the above technical solutions, preferably, the heat insulation plate further includes internally threaded posts, wherein...

[0026] At least two internally threaded columns are provided on the opposite surfaces of the second plate and the fourth plate;

[0027] The circuit board is connected to the internally threaded post by screws.

[0028] Based on the above technical solutions, preferably, the heat insulation board further includes positioning pins, wherein...

[0029] At least one locating pin is provided on the side of each of the internally threaded posts;

[0030] The circuit board is pinned to the positioning pin.

[0031] Based on the above technical solutions, preferably, the circuit board is provided with pin holes and screw mounting holes.

[0032] Based on the above technical solutions, preferably, a wiring hole is provided on the right side of the third plate.

[0033] The power bank of this utility model has the following advantages over the prior art:

[0034] (1) By setting a heat insulation plate inside the power bank to form a heat insulation cavity for accommodating the circuit board, effective physical heat insulation between the battery pack and the circuit board is achieved, significantly reducing the impact of heat generated by the battery pack during charging and discharging on the circuit board, thereby improving the stability of the circuit system and the overall safety of the product. At the same time, this structure also achieves spatial isolation between the battery pack and the circuit board, effectively preventing the battery pack from directly impacting the circuit board when subjected to external impact, further enhancing the protection capability of the circuit board and improving the structural reliability and service life of the power bank.

[0035] (2) The reinforcing ribs formed by the extension of the left end of the second plate enhance the overall structural rigidity of the insulation board, making it less prone to deformation during long-term use, improving mechanical strength and compressive strength, thereby providing a more stable support environment for internal components and improving the durability and safety of the product.

[0036] (3) By setting up a first receiving cavity for installing the digital display module and isolating it from the battery pack, the heat generated by the battery pack is prevented from interfering with the digital display module, which helps to maintain its working stability and improves the intuitiveness and reliability of the user.

[0037] (4) By setting positioning pins and internal threaded posts, slots and holes, the circuit board and digital display module can be quickly and accurately positioned and securely connected during installation, thereby improving assembly efficiency. Attached Figure Description

[0038] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0039] Figure 1 This is a perspective view of a power bank according to the present invention;

[0040] Figure 2 This is a partial exploded view of a power bank according to the present invention;

[0041] Figure 3 This is a partial exploded view of a power bank according to this utility model from another perspective;

[0042] Figure 4 This is a structural diagram of the insulation panel.

[0043] In the diagram: 1. Outer shell; 2. Heat insulation plate; 3. Circuit board; 4. Digital display module; 5. Battery pack; 21. First plate; 22. Second plate; 23. Third plate; 24. Fourth plate; 25. Internal threaded post; 26. Positioning pin; 101. Heat insulation cavity; 102. First receiving cavity; 103. Second receiving cavity; 105. Insertion hole; 201. L-shaped bend; 202. U-shaped bend; 301. Pin hole; 302. Screw mounting hole; 401. Insertion part; 2101. Slot; 2201. Reinforcing rib; 2301. Wiring hole. Detailed Implementation

[0044] The technical solutions of this utility model will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0045] like Figure 1-4 As shown, the present invention provides a power bank, which includes a shell 1 and a heat insulation plate 2.

[0046] The heat insulation plate 2 is disposed inside the outer shell 1, and has an L-shaped bend 201 at the top and a U-shaped bend 202 at the bottom. The L-shaped bend 201 and the outer shell 1 form a heat insulation cavity 101 for accommodating the circuit board 3. The U-shaped bend 202 and the outer shell 1 form a first accommodating cavity 102 for accommodating the digital display module 4. The bottom surface of the heat insulation plate 2 and the outer shell 1 form a second accommodating cavity 103 for accommodating the battery pack 5.

[0047] In this structure, the heat insulation cavity 101 effectively isolates the circuit board 3 from the battery pack 5, preventing the heat generated by the battery pack 5 from being directly conducted to the circuit board 3. This significantly reduces the operating temperature of the circuit system on the circuit board 3, improving the stability of the circuit system and the safety of the product. Furthermore, this design simplifies the manufacturing process and facilitates assembly.

[0048] In addition, the first receiving cavity 102 is used to install the digital display module 4 and isolate it from the battery pack 5, so as to avoid the heat of the battery pack 5 from interfering with the digital display module 4, which helps to maintain its working stability and improve the intuitiveness and reliability of the user.

[0049] The aforementioned heat insulation plate 2 is made of heat insulation materials with low thermal conductivity and high temperature resistance, such as aerogel composite materials, ceramic fiber boards or heat insulation foam, to effectively block the heat conduction path from the battery pack 5 to the circuit board 3. It has four plate structures: a first plate 21, a second plate 22, a third plate 23 and a fourth plate 24.

[0050] The first plate 21 and the third plate 23 are arranged vertically, and the second plate 22 and the fourth plate 24 are arranged horizontally, and all four are fixedly connected to the rear shell of the outer shell 1; the left end of the second plate 22 is fixedly connected to the bottom end of the first plate 21, the right end is fixedly connected to the top end of the third plate 23, and the bottom end of the third plate 23 is fixedly connected to the left end of the fourth plate 24; the first plate 21 and the second plate 22 form an L-shaped bend 201; the second plate 22, the third plate 23 and the fourth plate 24 form a U-shaped bend 202.

[0051] In this structure, the combination of multiple plates not only enhances the heat insulation effect, but also achieves effective utilization of internal space through a reasonable layout, making the overall structure of the power bank more compact. At the same time, it enhances the overall structural rigidity of the heat insulation plate 2, making it less prone to deformation during long-term use, improving mechanical strength and compressive strength, thereby providing a more stable support environment for internal components and improving the product's durability and safety.

[0052] In addition, a wiring hole 2301 is provided on the right side of the third plate 23 to facilitate wire routing.

[0053] Furthermore, the left end of the second plate 22 extends horizontally to the left to form a reinforcing rib 2201, wherein the reinforcing rib 2201 is fixedly connected to the rear shell of the outer shell 1, so that the heat insulation plate 2 has better structural rigidity and is more resistant to pressure.

[0054] The joints between the first plate 21 and the second plate 22, and between the third plate 23 and the fourth plate 24, are all arc-shaped transitions, which can reduce stress concentration points, prevent material fatigue fracture, and improve the reliability and durability of the heat insulation board 2.

[0055] like Figure 1-4 As shown, the digital display module 4 inside the power bank is installed using a plug-in method. Specifically, a slot 2101 is provided on the right side of the first plate 21, and a socket 105 is provided inside the outer casing 1. The left end of the digital display module 4 is embedded in the slot 2101. A plug-in part 401 is provided on the right end of the digital display module 4, which is embedded in the socket 105. Through plugging, the digital display module 4 can achieve quick and accurate positioning and stable connection during installation, improving assembly efficiency.

[0056] like Figure 1-4 As shown, the circuit board 3 inside the power bank is installed and fixed using a screw and pin structure. Specifically, at least two internally threaded posts 25 are provided on the opposite surfaces of the second plate 22 and the fourth plate 24. At least one locating pin 26 is provided on the side of each internally threaded post 25. The circuit board 3 is provided with a pin hole 301 and a screw mounting hole 302. The locating pin 26 is inserted into the pin hole 301, and a screw is inserted into the screw mounting hole 302 and screwed into the internally threaded post 25, thereby realizing the pin-connected positioning and screw fixing of the circuit board 3 and the internally threaded post 25.

[0057] The above structure enables circuit board 3 to be quickly and accurately positioned and securely connected during installation, thereby improving assembly efficiency.

[0058] The assembly method of the power bank according to this utility model is as follows:

[0059] The battery pack 5 is embedded into the second receiving cavity 103. The circuit board 3 is placed into the heat insulation cavity 101, and the positioning pin 26 is inserted into the pin hole 301. Then, the circuit board 3 is fixed to the internally threaded post 25 inside the heat insulation cavity 101 with screws. The digital display module 4 is placed into the first receiving cavity 102, and its two ends are inserted into the slot 2101 and the socket 105 respectively, completing the installation of the circuit board 3 and the digital display module 4.

[0060] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A power bank comprising a housing (1), characterized in that: It also includes a heat insulation panel (2), wherein, The heat insulation plate (2) is disposed inside the outer shell (1), and has an L-shaped bend (201) at the top and a U-shaped bend (202) at the bottom; A heat insulation cavity (101) is formed between the L-shaped bend (201) and the outer shell (1) for accommodating the circuit board (3); The U-shaped bend (202) and the outer shell (1) form a first receiving cavity (102) for accommodating the digital display module (4); A second receiving cavity (103) is formed between the bottom surface of the heat insulation plate (2) and the outer shell (1) for accommodating the battery pack (5).

2. The power bank of claim 1, wherein: The heat insulation board (2) includes a first plate (21), a second plate (22), a third plate (23), and a fourth plate (24), wherein, The first plate (21) and the third plate (23) are arranged vertically, the second plate (22) and the fourth plate (24) are arranged horizontally, and all four are fixedly connected to the rear shell of the outer shell (1); The left end of the second plate (22) is fixedly connected to the bottom end of the first plate (21), and the right end is fixedly connected to the top end of the third plate (23). The bottom end of the third plate (23) is fixedly connected to the left end of the fourth plate (24). The first plate (21) and the second plate (22) form the L-shaped bend (201); The second plate (22), the third plate (23) and the fourth plate (24) form the U-shaped bend (202).

3. The power bank of claim 2, wherein: The left end of the second plate (22) extends horizontally to the left to form a reinforcing rib (2201), wherein, The reinforcing rib (2201) is fixedly connected to the rear shell of the outer shell (1).

4. The power bank of claim 2, wherein: The joints between the first plate (21) and the second plate (22), and the joints between the third plate (23) and the fourth plate (24) are all arc-shaped transitions.

5. The power bank of claim 2, wherein: A slot (2101) is provided on the right side of the first plate (21), wherein, The left end of the digital display module (4) is embedded in the slot (2101).

6. A power bank as claimed in claim 5, characterized in that: The interior of the outer casing (1) is provided with an insertion hole (105), wherein, The right end of the digital display module (4) is provided with a plug-in part (401); The plug part (401) is embedded in the socket (105).

7. The power bank of claim 2, wherein: The heat insulation plate (2) also includes internally threaded posts (25), wherein, At least two of the internally threaded columns (25) are provided on the opposite surfaces of the second plate (22) and the fourth plate (24); The circuit board (3) is connected to the internally threaded post (25) by screws.

8. A power bank as claimed in claim 7, characterized by: The heat insulation board (2) also includes a positioning pin (26), wherein, At least one locating pin (26) is provided on the side of each of the internally threaded posts (25); The circuit board (3) is pinned to the positioning pin (26).

9. The power bank of claim 8, wherein: The circuit board (3) is provided with pin holes (301) and screw mounting holes (302).

10. The power bank of claim 2, wherein: The third plate (23) has a wiring hole (2301) on its right side.