Micro crusher for crushing high-wear-resistance powder coating

By introducing rollers and crushing roller assemblies into the micro-pulverizer, automated screening and crushing of high wear-resistant powder coatings have been achieved, solving the problem of low efficiency in manual screening and improving crushing efficiency and quality.

CN224156918UActive Publication Date: 2026-04-24浙江昌明新材料科技股份有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
浙江昌明新材料科技股份有限公司
Filing Date
2025-04-10
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

In the current high wear-resistant powder coating crushing process, the crushed material needs to be manually screened, which leads to low efficiency and increases manual labor time, thus affecting the crushing efficiency.

Method used

A micro-pulverizer for crushing high wear-resistant powder coatings was designed, comprising a drum and a screening component. The drum rotation is used for filtration and screening, and the crushing roller in the crushing component crushes the raw materials, thereby achieving automated screening and crushing.

Benefits of technology

It improves the efficiency of powder coating crushing, reduces the need for manual screening, ensures the separation of unqualified raw materials from qualified raw materials, and enhances crushing quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of high-wear-resistance powder coating crushing, and discloses a micro-crusher for crushing a high-wear-resistance powder coating, which comprises two support plates, the two bases are fixedly connected to the bottom surfaces of the two supporting plates respectively, and fixing plates are fixedly connected to the close surfaces of the two bases; the roller and the two connecting plates are located between the two supporting plates, the two connecting plates are located on the left side and the right side of the roller correspondingly, and a screening assembly is arranged on the surface of the roller; a crushing assembly is arranged in the roller, the screening assembly comprises a gear ring fixedly arranged on the surface of the roller in a sleeving mode, and a first motor is fixedly connected to the left side face of the supporting plate on the right side. Through the screening assembly and rotation of the roller, the crushed high-wear-resistance powder coating in the roller is filtered and screened through the filter screen, so that the problem of poor efficiency caused by manual screening is reduced, unqualified raw materials and crushed raw materials are prevented from being mixed together, and the crushing efficiency of the micro crusher on the high-wear-resistance powder coating is improved.
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Description

Technical Field

[0001] This utility model relates to the field of high wear-resistant powder coating crushing technology, specifically a micro pulverizer for crushing high wear-resistant powder coatings. Background Technology

[0002] High-wear-resistant powder coatings are coatings with extremely high wear resistance, mainly used for surface protection that needs to withstand high-intensity wear. The powder coating crushing process requires a micro-pulverizer, which is an outward-facing high-speed pulverizer where materials enter the crushing chamber for crushing.

[0003] A powder coating pulverizer, according to Chinese patent publication number CN208960043U, includes an upper base plate, a lower base plate, and a support column. A first bearing is fixedly mounted on the upper base plate, and a pulverizing cylinder feed end is rotatably connected within the first bearing. A first driven gear is fixedly connected to the upper part of the feed end of the pulverizing cylinder, with two connected first driven gears meshing with each other. The first driven gear at the far end meshes with a first driving gear. A stirring shaft is installed inside the pulverizing cylinder, with pulverizing blades symmetrically arranged on both sides of the stirring shaft. A second bearing is fixedly mounted on the lower base plate, and the lower end of the stirring shaft is rotatably connected within the second bearing. A second driven gear is also fixedly connected to the lower part of the stirring shaft, with adjacent second driven gears meshing with each other. The second driven gear at the far end meshes with a second driving gear, and the first and second driving gears rotate in opposite directions. This powder coating pulverizer of the present invention can greatly improve the pulverizing effect and efficiency.

[0004] However, existing devices still have the following problems: the crushed material needs to be removed for manual screening, but manual screening is inefficient and increases labor time, resulting in low efficiency in crushing high wear-resistant powder coatings. Therefore, a micro-pulverizer for crushing high wear-resistant powder coatings is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a micro-pulverizer for crushing high wear-resistant powder coatings, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a micro-pulverizer for crushing high wear-resistant powder coatings, comprising two support plates;

[0007] Two bases are fixedly connected to the bottom surfaces of two support plates respectively. Fixed plates are fixedly connected to the adjacent surfaces of the two bases, and the fixed plates provide support for the two bases.

[0008] And a roller and two connecting plates located between two support plates, with the two connecting plates located on the left and right sides of the roller respectively, and a screening component provided on the surface of the roller;

[0009] The drum is equipped with a crushing component.

[0010] Preferably, the screening component includes a gear ring fixedly sleeved on the surface of the drum, a first motor fixedly connected to the left side of the support plate on the right side, a first gear fixedly sleeved on the surface of the output rod of the first motor, the side of the first gear meshing with the side of the gear ring, the left and right sides of the drum being slidably connected to the adjacent surfaces of two connecting plates respectively, and a through groove being opened through the surface of the drum, with a filter screen fixedly connected to the inner wall of the through groove.

[0011] Preferably, the crushing assembly includes two crushing rollers located inside the drum, arranged one in front of the other. A second motor is fixedly connected to the right side of the left support plate. A rotating rod is provided in front of the second motor. The right end face of the rotating rod and the right end face of the second motor output rod both extend through the left side of the left connecting plate into the drum. The right end face of the second motor output rod and the right end face of the rotating rod are respectively fixedly connected to the left end faces of the two crushing rollers. The right end faces of the two crushing rollers are rotatably connected to the left side of the right support plate through bearing seats. A second gear is fixedly sleeved on the surface of the second motor output rod and the surface of the rotating rod, and the two second gears mesh sideways.

[0012] Preferably, a feed pipe is provided above the drum, the bottom end of the feed pipe is fixedly inserted through the surface of the drum and extends into the inside of the drum, and a cover plate is hinged to the top surface of the feed pipe. The feed pipe can facilitate the entry of high wear-resistant powder coating into the drum, and at the same time, it can discharge the larger high wear-resistant powder coating that has been crushed and screened out of the drum. The cover plate is placed so that the high wear-resistant powder coating leaks out from the feed pipe when the drum rotates.

[0013] Preferably, a connecting rod is fixedly connected to the surface of the roller, and a sliding groove is opened through the close surfaces of the two support plates. A slider is slidably arranged inside the sliding groove, and the end face of the connecting rod is fixedly connected to the side of the slider. The connecting rod and the slider provide support for the roller.

[0014] Preferably, both the left and right sides of the drum are designed with openings to prevent the drum from affecting the rotation of the crushing roller when it rotates.

[0015] Preferably, each of the two connecting plates has a support rod fixedly connected to its disengaged surface. The end face of the support rod is fixedly connected to the adjacent surface of the two support plates. The support rod supports the connecting plates, thereby preventing the connecting plates from moving.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. The micro pulverizer for crushing high wear-resistant powder coatings uses a screening component and a rotating drum to filter the crushed high wear-resistant powder coatings through a filter screen, thereby reducing the inefficiency caused by manual screening and preventing unqualified raw materials from mixing with the crushed raw materials, thus improving the crushing efficiency of the micro pulverizer for high wear-resistant powder coatings.

[0018] 2. The micro pulverizer for crushing high wear-resistant powder coatings uses two rotating crushing rollers to crush the raw materials entering the rollers through the crushing component, thereby improving the quality of high wear-resistant powder coatings. Attached Figure Description

[0019] Figure 1 This is a front sectional perspective view of the present invention;

[0020] Figure 2 This is a perspective view of the overall main view of this utility model;

[0021] Figure 3 This is a right-side perspective view of the connecting rod of this utility model;

[0022] Figure 4 This is a perspective cross-sectional view of the left side of the filter screen of this utility model;

[0023] Figure 5 This is a left perspective view of the support rod of this utility model.

[0024] In the diagram: support plate 1, base 2, roller 3, connecting plate 4, screening component 50, first motor 501, first gear 502, gear ring 503, filter screen 504, feed pipe 505, cover plate 506, connecting rod 507, slider 508, crushing component 51, second motor 511, crushing roller 512, second gear 513, rotating rod 514, support rod 515. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1: Please refer to Figure 1 - Figure 5 This utility model provides a technical solution: a micro pulverizer for crushing high wear-resistant powder coatings, comprising two support plates 1;

[0027] Two bases 2 are fixedly connected to the bottom surfaces of two support plates 1 respectively, and fixed plates are fixedly connected to the adjacent surfaces of the two bases 2;

[0028] And a roller 3 and two connecting plates 4 located between two support plates 1, the two connecting plates 4 being located on the left and right sides of the roller 3 respectively, and a screening component 50 being provided on the surface of the roller 3;

[0029] The drum 3 is equipped with a crushing component 51.

[0030] The screening component 50 includes a gear ring 503 fixedly sleeved on the surface of the drum 3. A first motor 501 is fixedly connected to the left side of the right support plate 1. A first gear 502 is fixedly sleeved on the surface of the output rod of the first motor 501. The side of the first gear 502 meshes with the side of the gear ring 503. The left and right sides of the drum 3 are slidably connected to the adjacent surfaces of two connecting plates 4 respectively. A through groove is opened through the surface of the drum 3. A filter screen 504 is fixedly connected to the inner wall of the through groove. Through the screening component 50, the rotation of the drum 3 causes the crushed high wear-resistant powder coating in the drum 3 to pass through the filter screen 504 for filtration and screening, thereby reducing the inefficiency caused by manual screening, thus avoiding the mixing of unqualified raw materials with crushed raw materials, and improving the crushing efficiency of the micro pulverizer for high wear-resistant powder coating.

[0031] A material passage pipe 505 is provided above the roller 3. The bottom end of the material passage pipe 505 is fixedly inserted through the surface of the roller 3 and extends into the inside of the roller 3. A cover plate 506 is hinged to the top surface of the material passage pipe 505.

[0032] A connecting rod 507 is fixedly connected to the surface of the roller 3. A sliding groove is opened through the two adjacent surfaces of the support plates 1. A slider 508 is slidably arranged inside the sliding groove. The end face of the connecting rod 507 is fixedly connected to the side of the slider 508.

[0033] Both sides of roller 3 are designed to be open.

[0034] Example 2: Based on Example 1, a preferred embodiment of the micro-pulverizer for crushing high wear-resistant powder coatings provided by this utility model is as follows: Figure 3 - Figure 5As shown: The crushing assembly 51 includes two crushing rollers 512 located inside the drum 3. The two crushing rollers 512 are arranged one in front of the other. A second motor 511 is fixedly connected to the right side of the left support plate 1. A rotating rod 514 is arranged in front of the second motor 511. The right end face of the rotating rod 514 and the right end face of the output rod of the second motor 511 both extend through the left side of the left connecting plate 4 into the drum 3. The right end face of the output rod of the second motor 511 and the right end face of the rotating rod 514 are respectively fixedly connected to the left end face of the two crushing rollers 512. The right end face of the two crushing rollers 512 are rotatably connected to the left side of the right support plate 1 through bearing seats. A second gear 513 is fixedly sleeved on the surface of the output rod of the second motor 511 and the surface of the rotating rod 514. The two second gears 513 mesh on their sides. Through the crushing assembly 51, the raw materials entering the drum 3 are crushed by the rotation of the two crushing rollers 512, thereby improving the quality of the high wear-resistant powder coating.

[0035] Both connecting plates 4 have support rods 515 fixedly connected to their respective surfaces, and the end faces of the support rods 515 are fixedly connected to the adjacent surfaces of the two support plates 1.

[0036] In use, open the cover plate 506, put the high wear-resistant powder coating raw material into the drum 3 through the feed pipe 505, turn on the second motor 511, the output rod of the second motor 511 drives the connected second gear 513 to rotate, and the two second gears 513 mesh to drive the rotating rod 514 to rotate, thereby causing the two crushing rollers 512 to rotate, and the two crushing rollers 512 to crush the raw material entering the drum 3;

[0037] Cover the feed pipe 505 with the cover plate 506 and fix it in place. Turn on the first motor 501. The output rod of the first motor 501 drives the connected first gear 502 to rotate. The first gear 502 drives the meshing gear ring 503 to rotate, so that the drum 3 rotates. The drum 3 drives the connecting rod 507 and the slider 508 to rotate. The slider 508 slides in the groove. When the drum 3 rotates, the crushed raw materials inside are screened by the filter screen 504. The collection box (not shown in the figure) is placed under the drum 3 to collect the crushed raw materials filtered by the filter screen 504. The unqualified raw materials are discharged through the feed pipe 505.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A micro-pulverizer for crushing high wear-resistant powder coatings, comprising two support plates (1); Two bases (2) are fixedly connected to the bottom surfaces of two support plates (1), and fixed plates are fixedly connected to the adjacent surfaces of the two bases (2); The roller (3) and two connecting plates (4) located between the two support plates (1), the two connecting plates (4) being located on the left and right sides of the roller (3) respectively, characterized in that: The surface of the roller (3) is provided with a screening component (50); The drum (3) is equipped with a crushing component (51).

2. The micro-pulverizer for crushing high wear-resistant powder coatings according to claim 1, characterized in that: The screening component (50) includes a gear ring (503) fixedly sleeved on the surface of the roller (3), a first motor (501) fixedly connected to the left side of the support plate (1) on the right side, a first gear (502) fixedly sleeved on the surface of the output rod of the first motor (501), the side of the first gear (502) meshing with the side of the gear ring (503), the left and right sides of the roller (3) respectively slidingly connected to the adjacent surfaces of two connecting plates (4), a through groove is opened through the surface of the roller (3), and a filter screen (504) is fixedly connected to the inner wall of the through groove.

3. The micro-pulverizer for crushing high wear-resistant powder coatings according to claim 1, characterized in that: The crushing assembly (51) includes two crushing rollers (512) located inside the drum (3). The two crushing rollers (512) are arranged one in front of the other. A second motor (511) is fixedly connected to the right side of the left support plate (1). A rotating rod (514) is provided in front of the second motor (511). The right end face of the rotating rod (514) and the right end face of the output rod of the second motor (511) both extend through the left side of the left connecting plate (4) to the inside of the drum (3). The right end face of the output rod of the second motor (511) and the right end face of the rotating rod (514) are fixedly connected to the left end face of the two crushing rollers (512). The right end face of the two crushing rollers (512) are rotatably connected to the left side of the right support plate (1) through a bearing seat. A second gear (513) is fixedly sleeved on the surface of the output rod of the second motor (511) and the surface of the rotating rod (514). The two second gears (513) mesh on the sides.

4. The micro-pulverizer for crushing high wear-resistant powder coatings according to claim 2, characterized in that: A feed pipe (505) is provided above the roller (3). The bottom end of the feed pipe (505) is fixedly inserted through the surface of the roller (3) and extends into the inside of the roller (3). A cover plate (506) is hinged to the top surface of the feed pipe (505).

5. A micro-pulverizer for crushing high wear-resistant powder coatings according to claim 2, characterized in that: A connecting rod (507) is fixedly connected to the surface of the roller (3). A sliding groove is opened through the two adjacent surfaces of the support plates (1). A slider (508) is slidably arranged inside the sliding groove. The end face of the connecting rod (507) is fixedly connected to the side of the slider (508).

6. The micro-pulverizer for crushing high wear-resistant powder coatings according to claim 2, characterized in that: The left and right sides of the roller (3) are both set to be open.

7. The micro-pulverizer for crushing high wear-resistant powder coatings according to claim 3, characterized in that: Support rods (515) are fixedly connected to the surfaces of the two connecting plates (4) away from each other, and the end faces of the support rods (515) are fixedly connected to the surfaces of the two support plates (1) close to each other.

Citation Information

Patent Citations

  • Powder coating pulverizer

    CN208960043U