Spraying equipment for aluminum alloy die castings

Abstract

The utility model belongs to the technical field of aluminum alloy die casting spraying, and discloses aluminum alloy die casting spraying equipment which comprises a machine body, a machine top is fixedly arranged at the top end of the machine body, a servo transmission frame fixed to the machine body is arranged below the machine top, and a diffusion spraying assembly is arranged at the output end of the servo transmission frame. The diffusion spraying assembly comprises a spraying pump machine shell fixed to the output end of the servo transmission frame, a universal pipe is rotationally arranged at the bottom end of the spraying pump machine shell, a connecting pipe is fixedly arranged at the bottom end of the universal pipe, and a transverse pipe communicates with the outer side of the connecting pipe. According to the spraying method, the oily release agent can be directly sprayed, pure oil spraying has better lubricity, adhesive force and heat resistance, friction and adhesion between the mold and aluminum alloy melt can be more effectively reduced, the additionally-arranged transverse pipe 44 structure can widen the spraying range, and the spraying efficiency of the oily release agent is improved.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum alloy die casting spraying technology, specifically a spraying equipment for aluminum alloy die castings. Background Technology

[0002] The spraying process is a key step in the production of aluminum alloy die castings. Its main purpose is to form a protective coating on the surface of the die casting mold to reduce direct contact between the mold and the molten aluminum alloy, reduce frictional resistance, prevent mold overheating and sticking, thereby improving the quality of the die castings and the service life of the mold.

[0003] Meanwhile, a vertical spraying line equipment with announcement number CN222446968U is disclosed, including a processing chamber. A square groove is opened on one side of the processing chamber. An auxiliary mechanism is set inside the processing chamber. The auxiliary mechanism includes a hydraulic chamber. A telescopic rod is fixedly connected to the top of the hydraulic chamber. A circular cylinder is fixedly connected to one end of the telescopic rod. A first electric push rod is fixedly connected to the outer wall of the circular cylinder. An adjusting block is fixedly connected to one end of the first electric push rod.

[0004] The vertical spraying line equipment mentioned above has a simple spraying structure without any enhancement or modification. The spraying range is fixed and narrow. In addition, the traditional spraying method often uses a combination of water and oil spraying, that is, first spraying a layer of water-based lubricant and then spraying a layer of oil-based release agent. However, this method has problems such as uneven coating, limited lubrication effect and short mold life.

[0005] Therefore, a spraying device for aluminum alloy die-cast parts is proposed to address the above problems. Utility Model Content

[0006] To address the problems mentioned in the background art, this utility model provides a spraying equipment for aluminum alloy die castings, which has the advantages of using an oil-based release agent for spraying and demolding, and increasing the spraying range to improve spraying efficiency.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a spraying device for aluminum alloy die castings, comprising a machine body, a top fixedly provided at the top of the machine body, a servo transmission frame fixed to the machine body below the top, and a diffusion spraying component provided at the output end of the servo transmission frame;

[0008] The diffusion spraying assembly includes a spraying pump housing fixed to the output end of the servo drive frame. A universal tube is rotatably provided at the bottom end of the spraying pump housing. A connecting pipe is fixedly provided at the bottom end of the universal tube. A horizontal pipe is connected to the outside of the connecting pipe. A spraying plate is provided on the worktable of the machine body. A slant plate fixed to the machine body is provided below the spraying plate. A recovery basin is provided on the right side of the machine body. An overflow plate is fixedly provided inside the recovery basin.

[0009] Preferably, the spray pump housing is equipped with a pump, and the bottom end of the horizontal pipe is connected to a spray head.

[0010] Preferably, a micro motor is fixedly mounted on the outer side of the spray pump housing, and a drive bevel gear is fixedly mounted on the end of the main shaft of the micro motor. A driven bevel gear fixed to the connecting pipe is meshed on the outer side of the drive bevel gear.

[0011] Preferably, a box is fixedly installed on the upper right side of the machine body, a hose is fixedly installed at the bottom of the box, and a floating suction head located inside the recycling basin is fixedly installed at the other end of the hose.

[0012] Preferably, a square tube is connected to the left side of the recycling basin, a threaded tube is connected to the top end of the square tube, and an L-shaped tube fixed to the inclined plate is connected to the other end of the threaded tube.

[0013] Preferably, an interceptor plate is slidably disposed inside the overflow plate, and sealing rubber is provided on both sides of the interceptor plate.

[0014] Preferably, a filter screen fixed to the recovery basin is fixedly provided on the outer side of the overflow plate, and both the overflow plate and the filter screen are separated from the inner bottom of the recovery basin.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model, through the design of the horizontal tube 44 structure in the diffusion spraying component, allows for direct spraying of oil-based release agents. Pure oil spraying has better lubricity, adhesion and heat resistance, and can more effectively reduce friction and adhesion between the mold and the molten aluminum alloy. In addition, the added horizontal tube 44 structure can increase the spraying range and accelerate the spraying efficiency of the oil-based release agent.

[0017] 2. This utility model, through the design of a recycling basin combined with an internal overflow plate and filter screen, can recover the oily release agent that has dripped from the spraying process and put it into the inside of the recycling basin. The overflow and filter screen structure will filter out impurities and recover the oily release agent for secondary use. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the installation structure of the diffusion spraying assembly of this utility model;

[0020] Figure 3 This is a cross-sectional view of the recycling basin of this utility model;

[0021] Figure 4 This is a schematic diagram of the installation structure of the swashplate of this utility model.

[0022] In the diagram: 1. Main body; 2. Top of the machine; 3. Servo drive frame;

[0023] 4. Diffusion spraying assembly; 41. Spray pump housing; 42. Universal joint; 43. Connecting pipe; 44. Horizontal pipe; 45. Spray nozzle; 46. Miniature motor; 47. Driving bevel gear; 48. Driven bevel gear;

[0024] 5. Box body; 6. Spray-painted plate; 7. Hose; 8. Floating suction head; 9. Recovery basin; 10. Square tube; 11. Threaded tube; 12. L-shaped tube; 13. Inclined plate; 14. Overflow plate; 15. Interception plate; 16. Filter screen. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] The following describes an embodiment of this utility model based on its overall structure.

[0027] like Figures 1 to 4 As shown, this utility model provides a spraying equipment for aluminum alloy die castings, including a body 1, a top 2 fixedly installed at the top of the body 1, and a servo transmission frame 3 fixed to the body 1 below the top 2. The servo transmission frame 3 controls the movement of the diffusion spraying component 4, and the output end of the servo transmission frame 3 is provided with the diffusion spraying component 4.

[0028] The diffusion spraying assembly 4 includes a spraying pump housing 41 fixed to the output end of the servo drive frame 3. A universal tube 42 is rotatably provided at the bottom end of the spraying pump housing 41. A connecting pipe 43 is fixedly provided at the bottom end of the universal tube 42. A horizontal pipe 44 is connected to the outside of the connecting pipe 43. The horizontal pipe 44 can increase the spraying range. A spraying plate 6 is provided on the worktable of the machine body 1. A slant plate 13 fixed to the machine body 1 is provided below the spraying plate 6. The slant plate 13 has a groove to facilitate the drainage and recovery of the oily release agent. A recovery basin 9 is provided on the right side of the machine body 1. An overflow plate 14 is fixedly provided inside the recovery basin 9. The oily release agent floating on the water surface is overflowed into the cavity on the other side through the overflow plate 14.

[0029] In this embodiment, a pump is installed inside the spray pump housing 41, and a nozzle 45 is connected to the bottom end of the horizontal pipe 44. The pump draws water and sprays it through the nozzle 45. A micro motor 46 is fixedly installed on the outside of the spray pump housing 41. A drive bevel gear 47 is fixedly installed at the end of the main shaft of the micro motor 46. A driven bevel gear 48 fixed to the connecting pipe 43 meshes with the outside of the drive bevel gear 47. The micro motor 46 drives the gear transmission and controls the horizontal pipe 44 to rotate.

[0030] A housing 5 is fixedly installed on the upper right side of the main body 1. A hose 7 is fixedly installed at the bottom of the housing 5. A floating suction head 8 located inside the recovery basin 9 is fixedly installed at the other end of the hose 7. The floating suction head 8 floats on the liquid surface to recover the oily release agent. A square tube 10 is connected to the left side of the recovery basin 9. A threaded tube 11 is connected to the top of the square tube 10. An L-shaped tube 12 fixed to the inclined plate 13 is connected to the other end of the threaded tube 11. The L-shaped tube 12 is connected to the threaded tube 11. An interceptor plate 15 is slidably installed inside the overflow plate 14. Sealing rubber is provided on both sides of the interceptor plate 15. A filter screen 16 fixed to the recovery basin 9 is fixedly installed on the outside of the overflow plate 14. Impurities are intercepted by the filter screen 16. Both the overflow plate 14 and the filter screen 16 are separated from the bottom of the recovery basin 9. The oily release agent floats on the water surface to overflow.

[0031] The main body 1, servo transmission frame 3, and micro motor 46 are existing technologies and will not be described in detail. Additionally, this utility model also includes a power supply, controller, and switch, which are not the main technical points of this patent and will not be described in detail. The wiring diagram of the motor in this utility model is common knowledge in the field, and its working principle is already known technology. The appropriate model is selected based on actual use; therefore, the control method and wiring layout of the motor will not be explained in detail.

[0032] Working principle and process of a spraying equipment for aluminum alloy die-casting parts:

[0033] Workers inject an oil-based release agent into the casing 5 outside the machine body 1 for storage, connecting it to the internal diffusion spraying assembly 4. The spraying pump housing 41 is driven by a servo drive frame 3 below the machine top 2. During movement, a micro motor 46 on the outside of the spraying pump housing 41 operates, driving the active bevel gear 47 at the end of the main shaft to rotate. This meshes with the driven bevel gear 48 on the outside, causing the universal joint 42 and connecting pipe 43 to rotate. The horizontal pipe 44 can rotate above the spraying plate 6 for spraying. Using an oil-based release agent more effectively reduces the contact between the mold and the molten aluminum alloy. The friction and adhesion between the components are reduced, and the increased horizontal tube 44 structure can improve the spraying range and speed up the spraying efficiency of the oily release agent. The design of multiple nozzles 45 speeds up the spraying efficiency. The oily release agent that drips into the lower inclined plate 13 enters the recovery basin 9 connected to the square tube 10 along the L-shaped tube 12 and the threaded tube 11. It overflows through the water flow. According to the spraying progress, the height of the stretching interceptor plate 15 is adjusted, and the filter screen 16 is used to separate the impurities inside the oily release agent to prevent it from being sucked in. The floating suction head 8 sucks the oily release agent into the hose 7 through the pump structure and enters the interior of the box 5 for secondary use.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A spraying device for aluminum alloy die-cast parts, comprising a machine body (1), characterized in that: The top of the body (1) is fixedly provided with a top (2), and a servo transmission frame (3) fixed to the body (1) is provided below the top (2). The output end of the servo transmission frame (3) is provided with a diffusion spraying assembly (4). The diffusion spraying assembly (4) includes a spraying pump housing (41) fixed to the output end of the servo drive frame (3). A universal tube (42) is rotatably provided at the bottom end of the spraying pump housing (41). A connecting pipe (43) is fixedly provided at the bottom end of the universal tube (42). A horizontal pipe (44) is connected to the outside of the connecting pipe (43). A spraying plate (6) is provided on the worktable of the machine body (1). A slant plate (13) fixed to the machine body (1) is provided below the spraying plate (6). A recovery basin (9) is provided on the right side of the machine body (1). An overflow plate (14) is fixedly provided inside the recovery basin (9).

2. The spraying equipment for aluminum alloy die-casting parts according to claim 1, characterized in that: The pump is installed inside the housing (41) of the spray pump, and the bottom end of the horizontal pipe (44) is connected to the nozzle (45).

3. The spraying equipment for aluminum alloy die-casting parts according to claim 1, characterized in that: A micro motor (46) is fixedly installed on the outer side of the spray pump housing (41). A drive bevel gear (47) is fixedly installed at the end of the main shaft of the micro motor (46). A driven bevel gear (48) fixed to the connecting pipe (43) meshes with the outer side of the drive bevel gear (47).

4. The spraying equipment for aluminum alloy die-casting parts according to claim 1, characterized in that: A box (5) is fixedly installed on the upper right side of the body (1). A hose (7) is fixedly installed at the bottom of the box (5). A floating suction head (8) located inside the recycling basin (9) is fixedly installed at the other end of the hose (7).

5. The spraying equipment for aluminum alloy die-casting parts according to claim 1, characterized in that: A square tube (10) is connected to the left side of the recycling basin (9), and a threaded tube (11) is connected to the top end of the square tube (10). An L-shaped tube (12) fixed to the inclined plate (13) is connected to the other end of the threaded tube (11).

6. The spraying equipment for aluminum alloy die-casting parts according to claim 1, characterized in that: An interceptor plate (15) is slidably disposed inside the overflow plate (14), and sealing rubber is provided on both sides of the interceptor plate (15).

7. The spraying equipment for aluminum alloy die-casting parts according to claim 1, characterized in that: A filter screen (16) fixed to the recycling basin (9) is fixedly provided on the outside of the overflow plate (14), and both the overflow plate (14) and the filter screen (16) are separated from the bottom of the recycling basin (9).

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