Cinder ladle collision removing device

Abstract

The utility model provides a cinder ladle collision removing device which comprises a first machine frame, a plurality of sinker bar fixing seats are annularly arranged on the first machine frame, a plurality of sinker bars are installed on each sinker bar fixing seat at intervals, the positions of the sinker bars relative to the sinker bar fixing seats can be adjusted, sliding grooves are formed in the sinker bar fixing seats in the length direction of the sinker bar fixing seats, and the sliding grooves are communicated with the sinker bar fixing seats. A pressing plate is arranged on the upper portion of the sinker bar, a through hole matched with the sliding groove is formed in the pressing plate, and bolts for connecting the sinker bar and the sinker bar fixing base are arranged in the through hole and the sliding groove. A hopper is arranged on the portion, located below the collision rod fixing base, of the first rack. According to the cinder ladle collision removal device, the robot clamps a product to collide with the collision rod, the cinder ladle is separated from the product through impact force, and the removal mode is high in speed and low in cost; meanwhile, the position of the sinker bar relative to the sinker bar fixing seat can be adjusted, the requirement for removing cinder ladles of different types and sizes on different products is met, and universality is higher.

Description

Technical Field

[0001] This utility model relates to the field of die-casting equipment technology, and in particular to a slag removal device based on collision. Background Technology

[0002] During the die-casting process, slag pockets of varying numbers, shapes, and locations are generated to facilitate venting and slag removal. Many methods have been employed in the industry to remove these slag pockets, such as manual hammering, ultrasonic vibration, laser cutting, plasma cutting, and contour pressing. However, these methods have some drawbacks.

[0003] 1. Although manual removal of slag bags is versatile, it is labor-intensive, costly, and inefficient.

[0004] 2. Ultrasonic vibration requires a high thickness of the slag bag flow channel, resulting in high costs and significant noise impact on the health of nearby workers.

[0005] 3. Laser and plasma cutting are fast, but they are not very versatile, suitable for only a few products, cause significant environmental pollution, and are not good for workers' health.

[0006] 4. The cycle time of contour pressing is short, but it is not universal and must be used with a dedicated machine.

[0007] Therefore, the market urgently needs a slag bag removal method that is versatile, fast, low-cost, environmentally friendly, and does not affect workers' health. Utility Model Content

[0008] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a slag bag collision removal device to solve the problem that the existing slag bag removal methods are difficult to balance versatility and cost.

[0009] To achieve the above and other related objectives, this utility model provides a slag bag collision removal device, including a first frame. A plurality of impact rod fixing seats are circumferentially arranged on the first frame. A plurality of impact rods are spaced apart on each impact rod fixing seat. The position of each impact rod relative to its fixing seat is adjustable. A sliding groove is formed along the length of each impact rod fixing seat. A pressure plate is provided on the upper part of each impact rod. A through hole is formed on the pressure plate that mates with the sliding groove. Bolts are provided in the through hole and the sliding groove to connect the impact rod and the impact rod fixing seat. A hopper is provided below the impact rod fixing seats on the first frame.

[0010] In one embodiment of this utility model, the impact rod fixing seat is provided with two parallel sliding grooves, and the pressure plate is provided with four matching through holes.

[0011] In one embodiment of the present invention, the inward-facing end of the striking rod has a spike and is in a suspended state.

[0012] In one embodiment of this utility model, the striking bar is made of a rigid material.

[0013] In one embodiment of the present invention, a baffle is also provided around the first frame, and the baffle is arranged inclined outward.

[0014] In one embodiment of the present invention, a tamping mechanism and a hydraulic shear are further provided above the first frame.

[0015] In one embodiment of the present invention, the slag bag collision removal device further includes a second frame, which is arranged side by side with the first frame. A suspended support frame is provided in the middle of the second frame. A hopper is provided below the support frame on the second frame. A product pressing cylinder mechanism that cooperates with the support frame is provided above the second frame. A flow channel pressing cylinder mechanism and a material pressing handle pressing cylinder mechanism are respectively provided on both sides of the product pressing cylinder mechanism.

[0016] In one embodiment of the present invention, a hydraulic station is provided on the top of the first frame, and the hydraulic station is respectively connected to a tamping mechanism, a hydraulic shear, a product pressing cylinder mechanism, a flow channel pressing cylinder mechanism, and a material pressing handle cylinder mechanism.

[0017] In one embodiment of this utility model, a photoelectric sensor is also installed on the second frame.

[0018] As described above, the slag bag collision removal device of this utility model has the following beneficial effects: The device uses a robot to grip the product and collide it with a striking rod, using the impact force to separate the slag bag from the product. This removal method is fast and low-cost. Simultaneously, the position of the striking rod relative to its fixed base is adjustable, meeting the removal needs of different types and sizes of slag bags on different products, thus enhancing its versatility. Furthermore, the baffle design effectively blocks the slag bags and debris ejected by the collision, preventing environmental pollution and protecting worker health. Attached Figure Description

[0019] Figure 1 The diagram shows the structure of the slag bag collision removal device disclosed in this utility model. Figure 1 .

[0020] Figure 2 Displayed as Figure 1 Enlarged diagram of point A in the middle.

[0021] Figure 3 The image shown is a front view of the slag bag collision removal device disclosed in this utility model.

[0022] Component designation explanation

[0023] 1. First frame; 2. Baffle; 3. Hopper; 4. Impact rod fixing seat; 5. Slide groove; 6. Impact rod; 7. Pressure plate; 8. Through hole; 9. Spike; 10. Tamping mechanism; 11. Hydraulic shear; 12. Hydraulic station; 13. Second frame; 14. Support frame; 15. Product pressing cylinder mechanism; 16. Flow channel pressing cylinder mechanism; 17. Material pressing handle cylinder mechanism. Detailed Implementation

[0024] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. It should be noted that, unless otherwise specified, the following embodiments and features can be combined with each other.

[0025] Example 1

[0026] Please see Figures 1-3 This embodiment provides a slag bag collision removal device, including a rectangular first frame 1. Three impact rod 6 fixing seats 4 are arranged around the first frame 1, with the three impact rod 6 fixing seats 4 respectively arranged along the three sides of the rectangular first frame 1. Two impact rods 6 are installed at intervals on each impact rod 6 fixing seat 4. A sliding groove 5 is formed along the length of each impact rod 6 fixing seat 4. A pressure plate 7 is fixed to the upper part of each impact rod 6. A through hole 8 is formed on the pressure plate 7 that mates with the sliding groove 5. Bolts are provided in the through hole 8 and the sliding groove 5 to connect the impact rod 6 and the impact rod 6 fixing seat 4. The design of the sliding groove 5 allows adjustment of the position of the impact rod 6 relative to the impact rod 6 fixing seat 4. A hopper 3 is provided below the impact rod 6 fixing seat 4 on the first frame 1.

[0027] This utility model's slag bag collision removal device involves a robot gripping the product above a collision bar 6, then colliding the slag bag with the collision bar 6. The impact force separates the slag bag from the product, and the knocked-off slag bag is collected through a hopper 3 onto a waste cart or conveyor belt. By arranging multiple collision bars 6 around the first frame 1, slag bags in different directions on the product can be directly removed through collision, reducing the need for the robot to adjust the angle of the product and improving the efficiency of slag bag removal. At the same time, the design of the sliding groove 5 on the collision bar 6 fixing seat 4 allows for easy adjustment of the position of the collision bar 6, thereby meeting the needs of removing slag bags of different types and sizes from different products.

[0028] Specifically, the fixing seat 4 of the impact rod 6 has two parallel sliding grooves 5, and the pressure plate 7 has four matching through holes 8. The two parallel sliding grooves 5 can ensure the parallel movement of the impact rod 6 when adjusting its position, ensuring that the direction of the impact rod 6 remains consistent after displacement. The bolts inserted into the four through holes 8 can securely lock the impact rod 6, ensuring its sturdiness and durability.

[0029] Furthermore, the inward-facing end of the impact rod 6 has a spike 9 and is suspended in the air. The impact rod 6 is made of a hard material such as metal. Thus, when the product actively collides with the impact rod 6, the slag on the product can be separated from the product due to the collision, achieving the removal of the slag.

[0030] Furthermore, a baffle 2 is also provided around the first frame 1, and the baffle 2 is arranged at an angle to the outward. The baffle 2 can effectively block the slag bags and waste debris that are ejected by the impact, thus avoiding environmental pollution and waste.

[0031] Furthermore, a tamping mechanism 10 and a hydraulic shear 11 are also provided above the first frame 1. The tamping mechanism 10 can process products with higher precision requirements, while the hydraulic shear 11 can cut off thicker slag bales. By simultaneously setting the tamping mechanism 10 and the hydraulic shear 11, slag bales at different locations on the product can be cut off at the same time, increasing the efficiency of slag bale removal and meeting the processing needs of different products.

[0032] Example 2

[0033] Please see Figures 1-3 This embodiment provides a slag bag collision removal device, which differs from Embodiment 1 in that: the slag bag collision removal device further includes a second frame 13, the second frame 13 is arranged side by side with the first frame 1, the second frame 13 is provided with a suspended support frame 14 in the middle, the second frame 13 is provided with a hopper 3 below the support frame 14, and a product pressing cylinder mechanism 15 cooperating with the support frame 14 is provided above the second frame 13. The product pressing cylinder mechanism 15 is provided with a flow channel pressing cylinder mechanism 16 and a material pressing handle cylinder mechanism 17 on both sides.

[0034] In this embodiment, the slag removal device can not only remove slag from the product, but also remove the flow channel and material handle from the product through the flow channel pressing cylinder mechanism 16 and the material handle pressing cylinder mechanism 17. During use, the product pressing cylinder first activates to fix the product body, then the material handle pressing cylinder presses the material handle, while its cutting mechanism simultaneously cuts off the material handle; then the flow channel pressing cylinder presses the flow channel, while its ejection or breaking mechanism separates the flow channel from the product.

[0035] Furthermore, the top of the first frame 1 is provided with a hydraulic station 12, which is connected to the tamping mechanism 10, the hydraulic shear 11, the product pressing cylinder mechanism 15, the flow channel pressing cylinder mechanism 16, and the material pressing handle cylinder mechanism 17.

[0036] Furthermore, photoelectric sensors are also installed on the second rack to detect the position and status of the product.

[0037] In summary, the slag bag collision removal device of this utility model uses a robot to grip the product and collide it with a striking rod, using the impact force to separate the slag bag from the product. This removal method is fast and low-cost. Furthermore, the position of the striking rod relative to its fixing seat is adjustable, meeting the removal needs of different types and sizes of slag bags on different products, thus offering greater versatility. Therefore, this utility model effectively overcomes the various shortcomings of existing technologies and possesses high industrial application value.

[0038] The terms used in this specification, such as "upper", "lower", "left", "right", "front", "back", "middle" and "one", are merely for clarity of description and are not intended to limit the scope of implementation of this utility model. Any changes or adjustments to their relative relationships, without substantially altering the technical content, shall also be considered within the scope of implementation of this utility model.

[0039] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit this utility model. All equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A slag bag collision removal device, characterized in that, The device includes a first frame, on which a plurality of impact rod fixing seats are arranged in a ring. Each impact rod fixing seat is equipped with a plurality of impact rods at intervals. The position of the impact rods relative to the impact rod fixing seats is adjustable. Each impact rod fixing seat has a sliding groove along its length. A pressure plate is provided on the upper part of each impact rod. The pressure plate has a through hole that mates with the sliding groove. Bolts are provided in the through hole and the sliding groove to connect the impact rods and the impact rod fixing seats. A hopper is provided below the impact rod fixing seats on the first frame.

2. The slag bag collision removal device according to claim 1, characterized in that, The impact rod fixing seat has two parallel sliding grooves, and the pressure plate has four matching through holes.

3. The slag bag collision removal device according to claim 1, characterized in that, The inward-facing end of the impact rod has a spike and is suspended in the air.

4. The slag bag collision removal device according to claim 1, characterized in that, The impact bar is made of a rigid material.

5. The slag bag collision removal device according to claim 1, characterized in that, The first frame is also surrounded by baffles, which are arranged at an angle to the outward.

6. The slag bag collision removal device according to claim 1, characterized in that, A tamping mechanism and a hydraulic shear are also provided above the first frame.

7. The slag bag collision removal device according to any one of claims 1 to 6, characterized in that, The slag bag collision removal device also includes a second frame, which is arranged side by side with the first frame. A suspended support frame is provided in the middle of the second frame. A hopper is provided below the support frame on the second frame. A product pressing cylinder mechanism that cooperates with the support frame is provided above the second frame. A flow channel pressing cylinder mechanism and a material pressing handle pressing cylinder mechanism are respectively provided on both sides of the product pressing cylinder mechanism.

8. The slag bag collision removal device according to claim 7, characterized in that, The top of the first frame is equipped with a hydraulic station, which is connected to a tamping mechanism, a hydraulic shear, a product pressing cylinder mechanism, a flow channel pressing cylinder mechanism, and a material pressing handle cylinder mechanism.

9. The slag bag collision removal device according to claim 7, characterized in that, The second frame is also equipped with photoelectric sensors.

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