Aluminum profile surface wire drawing machine

Abstract

The utility model provides an aluminum profile surface wire drawing machine. The aluminum profile surface wire drawing machine comprises a rack; the conveying belt body is arranged on the rack and used for conveying aluminum profiles; the mounting frame is assembled on the rack, a wire drawing wheel is arranged on the mounting frame, and a wire drawing mechanism for driving the wire drawing wheel to rotate and performing wire drawing on the aluminum profile on the conveying belt body is arranged on the mounting frame and the wire drawing wheel; the cooling mechanism is mounted on the rack and is used for cooling the wire drawing wheel; and the air-drying mechanism is assembled on the rack and is used for air-drying the surface of the drawn aluminum profile. The aluminum profile surface wire drawing machine provided by the utility model can be used for carrying out wire drawing processing on an aluminum profile and carrying out air drying processing on the surface of the aluminum profile, so that a worker does not need to independently carry out subsequent drying processing, and the processing efficiency of the aluminum profile is improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, and in particular to an aluminum profile surface wire drawing machine. Background Technology

[0002] Aluminum profiles are metal materials with specific cross-sectional shapes and sizes, made primarily of aluminum and with the addition of other alloying elements (such as magnesium, silicon, copper, manganese, etc.), through processes such as smelting and extrusion.

[0003] When processing aluminum profiles, a wire drawing process is required, necessitating the use of a wire drawing machine. During the wire drawing process, the drawing wheel and the aluminum profile surface are in continuous contact, and friction is used to treat the surface, creating a fine and directional texture. Due to prolonged contact and friction, the drawing wheel continuously heats up. To prevent deformation of the aluminum profile due to heat, the wire drawing machine typically cools both the drawing wheel and the aluminum profile by spraying cooling water onto them. However, the cooled aluminum profile surface will be covered with water stains. Some existing aluminum profile surface drawing machines cannot dry the aluminum profile surface, requiring workers to perform separate drying of the drawn aluminum profile afterward, which is inconvenient.

[0004] Therefore, it is necessary to provide an aluminum profile surface wire drawing machine to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problem mentioned in the background art that some existing aluminum profile surface drawing machines cannot dry water stains adhering to the surface of aluminum profiles, this utility model provides an aluminum profile surface drawing machine.

[0006] The aluminum profile surface drawing machine provided by this utility model includes: a frame; a conveyor belt body disposed on the frame for conveying aluminum profiles; a mounting frame mounted on the frame, wherein a drawing wheel is disposed on the mounting frame, and a drawing mechanism is disposed on the mounting frame and the drawing wheel for driving the drawing wheel to rotate and drawing the aluminum profiles on the conveyor belt body; a cooling mechanism mounted on the frame for cooling the drawing wheel; and a drying mechanism mounted on the frame for drying the surface of the drawn aluminum profiles.

[0007] Preferably, the wire drawing mechanism includes: a connecting shaft rotatably mounted on the mounting frame, the connecting shaft being fixedly connected to the wire drawing wheel; and a servo motor fixedly mounted on one side of the mounting frame, the output shaft of the servo motor being connected to one end of the connecting shaft via a coupling.

[0008] Preferably, the cooling mechanism includes: a water pump fixedly installed on the frame, with a bend connected to the outlet end of the water pump and a flexible hose connected to the bend; a connecting pipe fixedly installed on the mounting bracket and provided with multiple nozzles, the connecting pipe being connected to the flexible hose, and the nozzles being located on one side of the drawing wheel.

[0009] Preferably, the air drying mechanism includes: a fan fixedly installed on the top of the frame, with a placement pipe connected to the air outlet end of the fan; and an installation pipe fixedly installed on the frame and having multiple air outlets, the installation pipe and the placement pipe being connected.

[0010] Preferably, a first telescopic rod is fixedly installed on the frame, the output shaft of the first telescopic rod is fixedly connected to the top of the mounting frame, and the first telescopic rod is used to adjust the vertical operating height of the drawing wheel.

[0011] Preferably, a slide is fixedly installed on the mounting bracket, and a slide rod is fixedly installed on the top inner wall of the frame, with the slide rod and the slide being slidably connected.

[0012] Preferably, the frame is provided with two limiting mechanisms for limiting the aluminum profiles on the conveyor belt body. The two limiting mechanisms are respectively located on both sides of the conveyor belt body. Each limiting mechanism includes: a second telescopic rod fixedly installed on the frame, a connecting plate fixedly installed on the output shaft of the second telescopic rod; and a limiting plate fixedly installed on the connecting plate.

[0013] Compared with related technologies, the aluminum profile surface wire drawing machine provided by this utility model has the following beneficial effects:

[0014] This utility model provides an aluminum profile surface drawing machine: it can perform wire drawing processing on aluminum profiles and air drying treatment on the surface of aluminum profiles, eliminating the need for separate drying treatment by staff afterward, thus improving the efficiency of aluminum profile processing. Attached Figure Description

[0015] Figure 1 A front sectional view of a preferred embodiment of the aluminum profile surface drawing machine provided by this utility model;

[0016] Figure 2 This is a frontal sectional view of the present invention.

[0017] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in the figure;

[0018] Figure 4 for Figure 2 An enlarged structural diagram of part B shown in the figure;

[0019] Figure 5 for Figure 2 An enlarged structural diagram of section C shown in the figure;

[0020] Figure 6 This is a side view of the mounting bracket, wire drawing wheel, servo motor, and connecting shaft in this utility model.

[0021] The following are the labels in the diagram: 1. Frame; 2. Conveyor belt; 3. Mounting frame; 4. Wire drawing wheel; 5. Servo motor; 6. Connecting shaft; 7. Water pump; 8. Bend; 9. Hose; 10. Connecting pipe; 11. Fan; 12. Placement pipe; 13. Mounting pipe; 14. First telescopic rod; 15. Slide rod; 16. Slide carriage; 17. Limiting plate; 18. Second telescopic rod; 19. Connecting plate. Detailed Implementation

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0023] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0024] This utility model embodiment provides an aluminum profile surface wire drawing machine, such as Figure 1-6As shown, the aluminum profile surface drawing machine includes: a frame 1; a conveyor belt body 2 mounted on the frame 1 for conveying aluminum profiles; a mounting frame 3 mounted on the frame 1, on which a drawing wheel 4 is mounted, and on the mounting frame 3 and the drawing wheel 4 are a drawing mechanism for driving the drawing wheel 4 to rotate and drawing the aluminum profiles on the conveyor belt body 2; a cooling mechanism mounted on the frame 1 for cooling the drawing wheel 4; and a drying mechanism mounted on the frame 1 for drying the surface of the drawn aluminum profiles.

[0025] In this embodiment, the device is equipped with a controller of model OMRON E5CC-QX2ASM-800. The controller can control the entire device. The working principle of the controller is existing technology and will not be described in detail here. When drawing aluminum profiles, the aluminum profiles are placed on the conveyor belt body 2 and transported by the conveyor belt body 2. At the same time, the controller starts the drawing mechanism to drive the drawing wheel 4 to rotate. The rotating drawing wheel 4 is in continuous contact with the surface of the aluminum profile, thereby drawing the aluminum profile. During drawing, the cooling mechanism cools the drawing wheel 4 and the aluminum profile to prevent the aluminum profile from deforming due to heat and improve the safety of drawing the aluminum profile. At the same time, the drying mechanism can dry the surface of the aluminum profile after drawing and cooling to remove water stains. The entire device can draw aluminum profiles and dry the surface of the aluminum profiles without the need for separate drying by personnel, thus improving the efficiency of aluminum profile processing.

[0026] In a further preferred embodiment of the present invention, the wire drawing mechanism includes: a connecting shaft 6 rotatably mounted on the mounting frame 3, the connecting shaft 6 being fixedly connected to the wire drawing wheel 4; and a servo motor 5 fixedly mounted on one side of the mounting frame 3, the output shaft of the servo motor 5 being connected to one end of the connecting shaft 6 via a coupling.

[0027] In this embodiment, when the aluminum profile needs to be wire drawn, the servo motor 5 is started by the controller, and the output shaft of the servo motor 5 starts to rotate. The power is transmitted to the connecting shaft 6 through the coupling. Since the connecting shaft 6 and the wire drawing wheel 4 are fixedly connected, the rotation of the connecting shaft 6 will drive the wire drawing wheel 4 to rotate synchronously. At the same time, the conveyor belt body 2 transports the aluminum profile to the position where it contacts the rotating wire drawing wheel 4, and the wire drawing wheel 4 can then perform wire drawing on the surface of the aluminum profile.

[0028] In a further preferred embodiment of the present invention, the cooling mechanism includes: a water pump 7 fixedly installed on the frame 1, a bend 8 connected to the outlet end of the water pump 7, and a flexible hose 9 connected to the bend 8; a connecting pipe 10 fixedly installed on the mounting bracket 3 and provided with multiple nozzles, the connecting pipe 10 being connected to the flexible hose 9, and the nozzles being located on one side of the drawing wheel 4.

[0029] In this embodiment, when the drawing wheel 4 is drawing aluminum profiles, the inlet of the water pump 7 is connected to the corresponding water source, and the water pump 7 is started. Cooling water is drawn from the water source and passes sequentially through the outlet of the water pump 7, the bend 8, and the hose 9, finally flowing into the connecting pipe 10. Multiple nozzles on the connecting pipe 10 spray the cooling water evenly onto the drawing wheel 4, cooling the drawing wheel 4 and the aluminum profile, preventing the aluminum profile from deforming due to heat, and improving the safety of drawing aluminum profiles.

[0030] In a further preferred embodiment of the present invention, the air drying mechanism includes: a fan 11 fixedly installed on the top of the frame 1, with a placement pipe 12 connected to the air outlet end of the fan 11; and an installation pipe 13 fixedly installed on the frame 1 and having multiple air outlets, the installation pipe 13 and the placement pipe 12 being connected.

[0031] In this embodiment, after the aluminum profile undergoes wire drawing and cooling treatment, water stains remain on its surface. At this time, the fan 11 is started, generating airflow. The airflow enters the placement pipe 12 through the outlet of the fan 11, and then enters the installation pipe 13 connected to it. Multiple air outlets on the installation pipe 13 blow the airflow evenly onto the surface of the wire-drawn aluminum profile, thereby drying the surface of the aluminum profile and removing water stains. The placement pipe 12 is equipped with a heating box for heating the air drawn by the fan 11, and the air inlet of the fan 11 is equipped with a filter box for filtering impurities in the air drawn by the fan 11.

[0032] In a further preferred embodiment of this utility model, a first telescopic rod 14 is fixedly installed on the frame 1. The output shaft of the first telescopic rod 14 is fixedly connected to the top of the mounting bracket 3. The first telescopic rod 14 is used to adjust the vertical operating height of the wire drawing wheel 4.

[0033] In this embodiment, when drawing aluminum profiles of different thicknesses, the first telescopic rod 14 is activated by the controller, which can flexibly adjust the vertical height of the drawing wheel 4, thereby facilitating the drawing process of aluminum profiles of different thicknesses.

[0034] In a further preferred embodiment of the present invention, a slide 16 is fixedly installed on the mounting bracket 3, and a slide rod 15 is fixedly installed on the top inner wall of the frame 1, and the slide rod 15 and the slide 16 are slidably connected.

[0035] In this embodiment, when the first telescopic rod 14 drives the mounting frame 3 to move in the vertical direction, the slide 16 fixed on the mounting frame 3 will slide along the slide rod 15 fixed on the inner wall of the top of the frame 1, thereby improving the stability when adjusting the height of the drawing wheel 4.

[0036] In a further preferred embodiment of this utility model, the frame 1 is provided with two limiting mechanisms for limiting the aluminum profile on the conveyor belt body 2. The two limiting mechanisms are respectively located on both sides of the conveyor belt body 2. Each limiting mechanism includes: a second telescopic rod 18 fixedly installed on the frame 1, a connecting plate 19 fixedly installed on the output shaft of the second telescopic rod 18; and a limiting plate 17 fixedly installed on the connecting plate 19.

[0037] In this embodiment, based on the width of the aluminum profile, the controller activates the second telescopic rod 18 to drive the connecting plate 19 and the limiting plate 17 to move towards the center of the conveyor belt body 2. After the aluminum profile is placed on the conveyor belt body 2, the limiting plates 17 on both sides will restrict the position of the aluminum profile during the conveying process, preventing the aluminum profile from tilting and keeping it in the correct position so that the wire drawing wheel 4 can accurately perform wire drawing on the surface of the aluminum profile.

[0038] In summary, compared with related technologies, this device can perform wire drawing on aluminum profiles and air-dry the surface of aluminum profiles, eliminating the need for separate subsequent drying by staff and improving the efficiency of aluminum profile processing.

[0039] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0040] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A surface wire drawing machine for aluminum profiles, characterized in that, include: frame; A conveyor belt body mounted on the frame for conveying aluminum profiles; A mounting frame is mounted on the frame, and a wire drawing wheel is provided on the mounting frame and the wire drawing wheel. A wire drawing mechanism is provided on the mounting frame and the wire drawing wheel to drive the wire drawing wheel to rotate and draw the aluminum profile on the conveyor belt body. A cooling mechanism installed on the frame for cooling the wire drawing wheel; A drying mechanism mounted on the frame for air drying the surface of the drawn aluminum profile.

2. The aluminum profile surface drawing machine according to claim 1, characterized in that, The wire drawing mechanism includes: Rotate the connecting shaft mounted on the mounting bracket; the connecting shaft and the wire drawing wheel are fixedly connected. A servo motor is fixedly installed on one side of the mounting bracket, and the output shaft of the servo motor is connected to one end of the connecting shaft via a coupling.

3. The aluminum profile surface drawing machine according to claim 1, characterized in that, The cooling mechanism includes: A water pump is fixedly installed on the frame, and a bend is connected to the outlet end of the water pump, and a flexible hose is connected to the bend. A connecting pipe fixedly installed on the mounting bracket and equipped with multiple nozzles is connected to the flexible hose, and the nozzles are located on one side of the drawing wheel.

4. The aluminum profile surface drawing machine according to claim 1, characterized in that, The air-drying mechanism includes: A fan is fixedly installed on the top of the frame, and a placement pipe is connected to the air outlet end of the fan; An installation pipe is fixedly installed on the frame and has multiple air outlets, and the installation pipe is connected to the placement pipe.

5. The aluminum profile surface drawing machine according to claim 1, characterized in that, A first telescopic rod is fixedly installed on the frame. The output shaft of the first telescopic rod is fixedly connected to the top of the mounting frame. The first telescopic rod is used to adjust the vertical operating height of the drawing wheel.

6. The aluminum profile surface drawing machine according to claim 1, characterized in that, A slide is fixedly installed on the mounting frame, and a slide rod is fixedly installed on the top inner wall of the frame. The slide rod and the slide are slidably connected.

7. The aluminum profile surface drawing machine according to claim 1, characterized in that, The frame is provided with two limiting mechanisms for limiting the aluminum profiles on the conveyor belt body. The two limiting mechanisms are respectively located on both sides of the conveyor belt body. The limiting mechanisms include: A second telescopic rod is fixedly installed on the frame, and a connecting plate is fixedly installed on the output shaft of the second telescopic rod; A limiting plate fixedly installed on the connecting plate.

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