Defrosting unmanned aerial vehicle assembly
By combining a defrosting drone component with a defrosting robot, and utilizing automatic unlocking hooks and vacuum adsorption technology, the problems of low defrosting efficiency and blind spots in offshore wind farms have been solved, achieving efficient and safe defrosting results and reducing labor costs and maintenance needs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG RHEIN TECH EQUIP
- Filing Date
- 2025-02-28
- Publication Date
- 2026-04-24
AI Technical Summary
Existing defrosting technologies in offshore wind farms suffer from low defrosting efficiency, poor defrosting adaptability, and blind spots. In particular, manual defrosting is highly dangerous, and drone defrosting lacks adaptability.
The system employs a defrosting drone assembly, including a defrosting drone and a defrosting robot. The drone is suspended from the bottom using an automatic release hook. Combined with the drone's high-pressure nozzle and vacuum suction cups on its mechanical legs, the robot can crawl across the blade surface to perform fine defrosting.
It improves defrosting efficiency, reduces blind spots, lowers manual operation and maintenance costs, and improves power generation efficiency and safety. The robot can adapt to the blade terrain for precise defrosting.
Smart Images

Figure CN224159439U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of defrosting equipment technology, and in particular to defrosting drone components. Background Technology
[0002] As offshore wind farms continue to expand and the number of wind turbines increases, the drawbacks of traditional defrosting technologies in terms of labor costs, workflow complexity, and cost control are becoming increasingly prominent. Currently, most defrosting is done manually or by drones. Manual defrosting is highly dangerous, inefficient, and inflexible in terms of location. While drone defrosting can improve efficiency, it lacks adaptability and inevitably has blind spots. Given these industry challenges, there is an urgent need for an innovative defrosting technology to overcome these limitations.
[0003] Therefore, in view of the shortcomings of the above-mentioned solutions in actual production and implementation, modifications and improvements have been made. At the same time, in the spirit and concept of seeking excellence, with the assistance of professional knowledge and experience, and after much ingenuity and experimentation, we have specially provided defrosting drone components to solve the technical problems of low defrosting efficiency, poor defrosting adaptability, and defrosting blind spots. Utility Model Content
[0004] The purpose of this invention is to provide a defrosting drone component to solve the technical problems of low defrosting efficiency, poor defrosting adaptability, and defrosting blind spots.
[0005] The technical solution of this utility model is implemented as follows:
[0006] A defrosting drone assembly, comprising a defrosting drone and a defrosting robot, wherein the defrosting robot is suspended from the bottom of the defrosting drone using an automatic release hook;
[0007] The defrosting drone includes a drone body, which is equipped with a drone arm, a drone high-pressure nozzle, and a drone camera. The drone body also includes a battery, a controller, a de-icing agent tank, and two solenoid valve assemblies. The drone high-pressure nozzle is connected to the de-icing agent tank.
[0008] The defrosting robot includes a robot body, on which a high-pressure nozzle and a camera are mounted. The robot body is connected to multiple mechanical legs, and the ends of the mechanical legs are equipped with vacuum suction cups.
[0009] In a preferred embodiment, the drone arm is provided with multiple arms, each arranged symmetrically, and the end of each drone arm is provided with a motor blade assembly.
[0010] In a preferred embodiment, the bottom of the drone is provided with two symmetrical bottom supports, and a connecting rod is provided between the bottom supports. The top of the automatic release hook is connected to the connecting rod.
[0011] The top of the robot body is equipped with a hook, and the bottom of the automatic unlocking hook is connected to the hook.
[0012] In a preferred embodiment, the automatic release hook includes a lifting ring, a steel wire rope, and an automatic release device. The top and bottom of the steel wire rope are respectively connected to the lifting ring and the automatic release device, and the lifting ring is connected to a connecting rod.
[0013] The hook consists of a lifting ring, a steel wire rope, and an automatic release device (available for direct purchase). The automatic release device can automatically release the hook based on gravity. When the drone descends and the materials land, the vertical tension decreases sharply. The hook is subjected to gravity and rotates to the right, creating an offset angle that causes the defrosting robot to automatically release the hook.
[0014] The typical application of defrosting drones is for offshore wind turbine defrosting, and this equipment is mounted on a ship. The drone is remotely controlled and takes off. The drone is positioned at an appropriate distance from the center of the wind turbine's rotation, and a camera captures images. Visual analysis can detect if frost is affecting the blade's speed. The drone then defrosts the blades. The defrosting principle is as follows: the drone connects to the ship's air compressor, which in turn connects to a solenoid valve assembly. Two solenoid valves control high-pressure spray guns, which spray de-icing agent to defrost the blades.
[0015] The compressor is on the ship and connected to the drone's solenoid valve via a long air pipe, without affecting the drone's flight. The solenoid valve is connected to a water tank for the de-icing agent, which in turn is connected to a high-pressure spray gun. The drone then sprays the de-icing agent. However, the drone has blind spots, namely the gaps between the impeller and blades, which it cannot access, requiring a defrosting robot for defrosting.
[0016] The defrosting robot consists of a welded frame, joint motors, a controller, a solenoid valve plate assembly, a PLC, a wireless IP, a battery, and a vacuum generator. The mechanical legs include several arm segments connected by joint motors.
[0017] The defrosting robot is hoisted onto the wind turbine rotor by a drone and automatically detaches. The robot's two solenoid valves connect to the de-icing agent tank and air compressor on the ship, and are connected to high-pressure nozzles. Six solenoid valves connect the air compressor and vacuum generator. The vacuum generator creates a vacuum in the vacuum suction cups, allowing the defrosting robot's legs to adhere to the blade surface, overcoming gravity to adhere to the blade surface, much like a gecko climbing a wall. It can crawl at any position on the blade to spray de-icing agent.
[0018] The beneficial effects of this utility model are:
[0019] This solution employs a combination of drone defrosting and vacuum adsorption robot defrosting. The advantages of this approach are that drone defrosting significantly improves defrosting efficiency, while robot defrosting can adapt to terrain and defrost areas that drone defrosting cannot reach. Therefore, this solution not only offers high efficiency but also good adaptability, reduces defrosting blind spots, and solves the technical problems of low defrosting efficiency, poor adaptability, and blind spots in current defrosting methods. It also reduces manual operation and ensures high safety.
[0020] After extensive defrosting by drones, a defrosting robot is deployed. Equipped with high-pressure nozzles and cameras, the robot can target specific frosted areas on the blades or areas blinded by the drone's defrosting. Using images fed back from the camera, operators can precisely control the robot, ensuring the aerodynamic performance of critical blade components. This precise defrosting method avoids unnecessary defrosting of the entire blade, reducing maintenance costs.
[0021] The defrosting robot, equipped with multi-segment mechanical legs and a vacuum suction cup, can firmly attach to the blades for defrosting. Compared to traditional simple defrosting equipment, it offers higher defrosting efficiency and more effectively removes stubborn frost layers. This efficient defrosting operation reduces downtime caused by frost buildup in wind turbines, improves power generation efficiency, and brings economic benefits. The defrosting robot operates stably on the blades, causing minimal damage and reducing additional maintenance costs. Furthermore, this defrosting robot requires only a small number of operators for remote control, and its stable and reliable operation reduces the frequency of manual inspections and maintenance, lowering labor costs. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model;
[0024] Figure 2 This is a schematic diagram of the structure of the defrosting drone according to an embodiment of the present invention;
[0025] Figure 3 This is a schematic diagram of the structure of the automatic unlocking hook according to an embodiment of the present invention;
[0026] Figure 4 This is a schematic diagram of the defrosting robot according to an embodiment of the present invention.
[0027] In the diagram, 1-Defrosting drone; 2-Automatic release hook; 3-Defrosting robot; 4-Solenoid valve assembly; 5-Controller; 6-Drone high-pressure nozzle; 7-Drone camera; 8-Snow melting agent; 9-Battery; 10-Drone body; 11-Motor blade assembly; 12-Drone arm; 13-Connecting rod; 14-Bottom support; 15-Lifting ring; 16-Wire rope; 17-Automatic release device; 18-Robot body; 19-Hook; 20-Robot camera; 21-Robot high-pressure nozzle; 22-Mechanical leg; 23-Vacuum suction cup. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0029] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0030] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.
[0031] In the description of the embodiments, unless otherwise expressly specified and limited, the terms "set," "connect," etc., should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or a connection through an intermediate medium, or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] The defrosting drone 1 assembly includes a defrosting drone 1 and a defrosting robot 3, wherein the defrosting robot 3 is suspended from the bottom of the defrosting drone 1 by means of an automatic release hook 2;
[0033] The defrosting drone 1 includes a drone body 10, on which a drone arm 12, a drone high-pressure nozzle 6 and a drone camera 7 are installed. The drone body 10 is equipped with a battery 9, a controller 5, a snow melting agent tank 8 and two solenoid valve assemblies 4. The drone high-pressure nozzle 6 is connected to the snow melting agent tank 8.
[0034] The defrosting robot 3 includes a robot body 18, on which a robot high-pressure nozzle 21 and a robot camera 20 are installed. The robot body 18 is connected to multiple mechanical legs 22, and the ends of the mechanical legs 22 are equipped with vacuum suction cups 23.
[0035] Multiple drone arms 12 are provided, and each drone arm 12 is arranged symmetrically. A motor blade assembly 11 is provided at the end of the drone arm 12.
[0036] The drone has two symmetrical bottom supports 14, and a connecting rod 13 is provided between the bottom supports 14. The top of the automatic release hook is connected to the connecting rod 13.
[0037] The top of the robot body 18 is provided with a hook 19, and the bottom of the automatic unlocking hook 2 is connected to the hook 19.
[0038] The automatic release hook includes a lifting ring 15, a steel wire rope 16, and an automatic release device 17. The top and bottom of the steel wire rope 16 are connected to the lifting ring 15 and the automatic release device 17, respectively. The lifting ring 15 is connected to the connecting rod 13.
[0039] The hook 19 consists of a lifting ring 15, a steel wire rope 16, and an automatic unhooking device 17 (available for direct purchase). The automatic unhooking device 17 can automatically unhook according to gravity. When the drone descends and the materials land, the vertical tension decreases sharply. The hook is subjected to gravity and rotates to the right to generate an offset angle, which causes the defrosting robot 3 to automatically unhook.
[0040] The typical scenario for using a defrosting drone is offshore wind turbine defrosting. This equipment is mounted on a ship. The drone is remotely controlled and takes off. The drone is aimed at the center of the wind turbine's rotation at an appropriate distance, and the camera takes pictures. Visual analysis can detect the movement speed of the blades. If frost is forming, it will affect the speed of the blades. The drone then defrosts the blades. The defrosting principle is as follows: the drone is connected to the ship's air compressor, which is connected to a solenoid valve assembly 4. The two solenoid valves control high-pressure spray guns to spray de-icing agent to defrost the blades.
[0041] The compressor is on the ship and connected to the drone's solenoid valve via a long air pipe, without affecting the drone's flight. The solenoid valve is connected to a water tank for the de-icing agent, which in turn is connected to a high-pressure spray gun. The drone sprays the de-icing agent. However, the drone also has blind spots, namely the gaps between the impeller and blades, which it cannot access. A defrosting robot is required for defrosting.
[0042] The defrosting robot 3 consists of a welded frame, joint motors, a controller, a solenoid valve plate assembly, a PLC, a wireless IP, a battery, and a vacuum generator. The mechanical legs 22 include several segments, which are connected by joint motors.
[0043] The defrosting robot is hoisted by a drone onto the top of the wind turbine rotor and automatically detaches. The robot's two solenoid valves connect to the de-icing agent tank and air compressor on the ship, and connect to the high-pressure nozzle. The six solenoid valves connect the air compressor and vacuum generator. The vacuum generator creates a vacuum in the vacuum suction cup 23, allowing the defrosting robot's legs to adhere to the blade surface, overcoming gravity to adhere to the blade surface, like a gecko climbing a wall. It can crawl at any position on the blade to carry out the de-icing agent spraying operation.
[0044] The beneficial effects of this utility model are:
[0045] This solution employs a combination of drone defrosting and vacuum adsorption robot defrosting. The advantages of this approach are that drone defrosting significantly improves defrosting efficiency, while robot defrosting can adapt to terrain and defrost areas that drone defrosting cannot reach. Therefore, this solution not only offers high efficiency but also good adaptability, reduces defrosting blind spots, and solves the technical problems of low defrosting efficiency, poor adaptability, and blind spots in current defrosting methods. It also reduces manual operation and ensures high safety.
[0046] After extensive defrosting by drones, a defrosting robot is deployed. Equipped with high-pressure nozzles and cameras, the robot can target specific frosted areas on the blades or areas blinded by the drone's defrosting. Using images fed back from the camera, operators can precisely control the robot, ensuring the aerodynamic performance of critical blade components. This precise defrosting method avoids unnecessary defrosting of the entire blade, reducing maintenance costs.
[0047] The defrosting robot, equipped with multi-segment mechanical legs and a vacuum suction cup, can firmly attach to the blades for defrosting. Compared to traditional simple defrosting equipment, it offers higher defrosting efficiency and more effectively removes stubborn frost layers. This efficient defrosting operation reduces downtime caused by frost buildup in wind turbines, improves power generation efficiency, and brings economic benefits. The defrosting robot operates stably on the blades, causing minimal damage and reducing additional maintenance costs. Furthermore, this defrosting robot requires only a small number of operators for remote control, and its stable and reliable operation reduces the frequency of manual inspections and maintenance, lowering labor costs.
[0048] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope claimed by this utility model.
Claims
1. A defrosting drone component, characterized in that, It includes a defrosting drone and a defrosting robot, wherein the defrosting robot is suspended from the bottom of the defrosting drone using an automatic unlocking hook; The defrosting drone includes a drone body, which is equipped with a drone arm, a drone high-pressure nozzle, and a drone camera. The drone body also includes a battery, a controller, a de-icing agent tank, and two solenoid valve assemblies. The drone high-pressure nozzle is connected to the de-icing agent tank. The defrosting robot includes a robot body, on which a robot high-pressure nozzle and a robot camera are installed. The robot body is connected to multiple mechanical legs, and the ends of the mechanical legs are equipped with vacuum suction cups.
2. The defrosting drone component according to claim 1, characterized in that, The drone arm is provided with multiple arms, each arranged symmetrically, and each arm has a motor blade assembly at its end.
3. The defrosting drone component according to claim 1, characterized in that, The drone has two symmetrical bottom supports, and a connecting rod is provided between the bottom supports. The top of the automatic release hook is connected to the connecting rod.
4. The defrosting drone component according to claim 1, characterized in that, The top of the robot body is equipped with a hook, and the bottom of the automatic unlocking hook is connected to the hook.
5. The defrosting drone component according to claim 3, characterized in that, The automatic release hook includes a lifting ring, a steel wire rope, and an automatic release device. The top and bottom of the steel wire rope are connected to the lifting ring and the automatic release device, respectively. The lifting ring is connected to a connecting rod.