Wire cutting and rolling integrated device and full-automatic feeding, cutting, winding and binding production line
By designing an integrated wire cutting and winding device, the automated stripping, winding, and bundling of wires were achieved, solving the problems of winding errors and loosening caused by manual operation, and improving production efficiency and product quality stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGYIN SINBON ELECTRONICS CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-04-24
AI Technical Summary
In existing technologies, the stripping, cutting, and winding processes of wires rely on manual or semi-automated processes, resulting in incorrect winding coil counts, loose wire arrangement, low production efficiency, high labor costs, and unstable product quality.
Design a wire cutting and winding integrated device, including a cutting and stripping component, a winding component, a bundling component, and a coil moving component, to realize automatic wire stripping, winding, and bundling. The wire length is controlled by a meter counter, the coil diameter is controlled by a rotating platform, and horizontal and vertical drive mechanisms ensure that the coil does not loosen.
It enables automated stripping, winding, and bundling of wires, ensuring consistent coil length, controlling coil diameter, reducing defect rate and labor costs, and improving product quality stability.
Smart Images
Figure CN224159545U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an automated device, and more particularly to an integrated wire cutting and winding device and a fully automated feeding, cutting and winding production line. Background Technology
[0002] In the production and processing of wire, it is sometimes necessary to strip the outer sheath of the wire, cut it to a fixed length, and wind and bundle it into coils for easy storage or transportation. Currently, the process relies on manual labor or semi-automated equipment for stripping, cutting, winding, and bundling.
[0003] Manually winding coils can easily lead to problems such as incorrect coil count, loose wire arrangement, and low production efficiency. On the other hand, the entire operation requires 2-3 workers to work simultaneously, resulting in excessively high labor costs. Furthermore, the differences in manpower across different production lines significantly affect the stability of product quality. Utility Model Content
[0004] To address the aforementioned problems and automate the production of wire coils, this utility model proposes an integrated wire cutting and winding device that automatically winds and bundles wire into coils. Its key feature is that it includes a workbench, with one end serving as an inlet and the other as an outlet; the workbench is equipped with:
[0005] The cutting and peeling assembly is positioned near the feed inlet;
[0006] A winding assembly includes a wire moving clamp, a rotating platform, and a winding clamp. The wire moving clamp is disposed between the winding assembly and the stripping assembly and is used to move the wire from the stripping assembly to the winding clamp. The winding clamp is disposed on the rotating platform and holds the wire. The rotating platform drives the winding clamp to rotate and wind the wire into a coil.
[0007] A binding assembly is disposed between the discharge port and the winding assembly. The binding assembly includes a coil support for supporting the coil. The winding assembly is disposed between the cutting and stripping assembly and the binding assembly.
[0008] A coil moving assembly includes a movable coil clamp and a binding clamp, the coil clamp being movable from the winding assembly to the binding assembly; the binding clamp being movable from the binding assembly to the feed inlet, and both the coil clamp and the binding clamp being capable of gripping a coil.
[0009] Furthermore, in the wire cutting and winding integrated device described above, the cutting and stripping assembly includes a cutting and stripping device and a meter counter mounted on the workbench, the meter counter being close to the feed inlet, and the cutting and stripping device being disposed on the side of the meter counter away from the feed inlet.
[0010] Furthermore, in the wire cutting and winding integrated device described above, the winding assembly includes a plurality of winding baffles disposed on the rotating platform, wherein the distance between the winding baffles and the center of the rotating platform is less than the distance between the winding clamp and the center of the platform.
[0011] Furthermore, in the wire cutting and winding integrated device described above, the winding baffle can move radially along the rotating platform.
[0012] Furthermore, in the wire cutting and winding integrated device described above, the top of the coil support is designed to be openable, forming an opening, and the two ends of the opening are connected by an elastic membrane.
[0013] Furthermore, in the wire cutting and winding integrated device described above, the coil moving assembly includes a horizontal driving mechanism that drives the coil clamp and the bundling clamp to move horizontally together.
[0014] Furthermore, in the wire cutting and winding integrated device described above, the coil clamp includes a vertical drive mechanism that can drive the clamping mechanism of the coil clamp to move vertically.
[0015] Furthermore, in the wire cutting and winding integrated device described above, the bundling clamp is provided with a bundling drive mechanism, which can drive the bundling mechanism of the bundling clamp to move vertically and rotate.
[0016] This utility model also proposes a fully automated wire cutting and bundling production line, which can automatically cut, strip, and bundle sheathed wire into coils. Its key feature is that it includes:
[0017] The wire feeding device is used to transport wires;
[0018] An inductive start / stop device is used to control the start or stop of the wire feeding device;
[0019] The wire cutting and winding integrated device described above;
[0020] The induction start / stop device is located between the wire feeding device and the wire cutting and winding integrated device.
[0021] The advantages of this utility model are:
[0022] 1. The wire cutting and winding integrated device of this utility model can automatically complete the stripping, winding and bundling of wire. The stripping component can ensure that the wire length of each bundled coil is the same; the winding component can control the diameter of the coil; the coil moving component can not only move the coil, but also ensure that the bundled coil does not loosen, reducing the defect rate of the finished product.
[0023] 2. The fully automatic wire feeding, cutting, and wrapping production line of this utility model can realize the automation of the entire process from wire feeding to coil wrapping, reducing labor costs and improving the stability of product quality. Attached Figure Description
[0024] Figure 1 This is a three-dimensional schematic diagram of the wire cutting and winding integrated device of this utility model.
[0025] Figure 2 This is a schematic diagram of the worktable of the device of this utility model.
[0026] Figure 3 This is a schematic diagram of the cutting and peeling component of the device of this utility model.
[0027] Figure 4 This is a three-dimensional schematic diagram of the winding assembly, binding assembly, and coil moving assembly of the present invention.
[0028] Figure 5A and Figure 5B This is a schematic diagram illustrating the movement of the wire moving clamp during operation of this utility model.
[0029] Figure 6A and Figure 6B This is a schematic diagram of the operation of the coil clamp of this utility model when clamping the coil.
[0030] Figure 7A and Figure 7B A schematic diagram of the action of the binding clamp when binding the coil.
[0031] Figure 8A and Figure 8B This is a schematic diagram illustrating the movement of the coil in the coil moving component of this utility model.
[0032] Figure 9 This is a schematic diagram of the fully automated feeding, cutting, wrapping, and rolling production line of this utility model. Detailed Implementation
[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "one side," "one end," and "one side," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, in the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0035] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0036] It should also be understood that the terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the invention. As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.
[0037] It should also be further understood that the term "and / or" as used in this specification and the appended claims refers to any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.
[0038] The accompanying drawings illustrate various mechanisms according to embodiments disclosed in this invention. These drawings are not to scale, and some details have been enlarged for clarity, and some details may have been omitted. The shapes of the various regions and layers shown in the drawings, as well as their relative sizes and positional relationships, are merely exemplary and may deviate from reality due to manufacturing tolerances or technical limitations. Furthermore, those skilled in the art can design regions / layers with different shapes, sizes, and relative positions as needed.
[0039] like Figure 1 and Figure 2As shown, the wire cutting and winding integrated device of this utility model is characterized by including a workbench a, one end of which is a feed inlet b, and the other end is a discharge outlet c. A cutting and stripping assembly 1, a winding assembly 2, a bundling assembly 3, and a coil moving assembly 4 are arranged on the workbench a. The cutting and stripping assembly 1 is located near the feed inlet b, the bundling assembly 3 is located near the discharge outlet c, the winding assembly 2 is located between the bundling assembly 3 and the cutting and stripping assembly 1, and the coil moving assembly 4 is located near the discharge outlet c.
[0040] like Figure 3 As shown, the cutting and peeling assembly 1 includes a cutting and peeling device 11 and a meter counter 12 mounted on the workbench a. The meter counter 12 is disposed between the feed inlet b and the cutting and peeling device 11. Preferably, the cutting and peeling device 11 is an integrated cutting and peeling blade, but it is not limited thereto; the cutting and peeling device 11 can also be designed as a device including a cutting blade and a peeling blade. The meter counter 12 is used to record the length of the wire 0 passing through it.
[0041] The wire 0 enters the meter counter 12 from the feed port b, and then enters the stripping device 11 for stripping. When the meter counter 12 detects that the wire 0 entering the stripping device 1 has reached a predetermined length, the stripping device 11 will cut the wire 0.
[0042] like Figure 4 As shown, the winding assembly 2 includes a wire moving clamp 21, a winding clamp 22, a rotating platform 23, and multiple winding baffles 24. The wire moving clamp 21 is mounted on a guide rail 25, which is mounted on the worktable a. The guide rail 25 extends along the stripping assembly 1 to the winding assembly 2, allowing the wire moving clamp 21 to move between the stripping assembly 1 and the winding assembly 2.
[0043] like Figure 5A and Figure 5B As indicated by the arrow, the wire moving clamp 21 can clamp the wire end of the wire 0 that has been cut by the stripping device 11, and move from the stripping device 11 of the stripping assembly 1 to the winding clamp 22, so that the winding clamp 22 clamps the wire end of one end of the wire 0.
[0044] like Figure 4 and 5BAs shown, the rotating platform 23 is annular and is mounted on the worktable a. The rotating platform 23 can be driven to rotate by a motor (not shown in the figure). The winding clamp 22 is mounted on the rotating platform 23 and can rotate simultaneously with the rotating platform 23. The winding baffle 24 is mounted on the rotating platform 23, and the distance between the winding baffle 24 and the center of the rotating platform 23 is less than the distance between the winding clamp 22 and the center.
[0045] like Figure 6A and 6B As shown, during the winding operation, the rotating platform 23 rotates clockwise, driving the winding clamp 22 to rotate, continuously winding the wire 0 onto the winding baffle 24 to form a coil 0'.
[0046] Preferably, the stripping assembly 1 is higher than the winding clamp 22 to prevent the winding clamp 22 from colliding with the wire 0 after rotating one revolution during winding. The clamp 211 of the wire moving clamp 21 can move up and down, so that the wire end of the wire 0 can be accurately delivered to the winding clamp 22.
[0047] like Figure 2 and Figure 4 As shown, the binding assembly 3 is disposed between the discharge port c and the winding assembly 2. The binding assembly 3 includes a coil support 31 and a cable tie conveying mechanism 32. The coil support 31 is disposed between the rotating platform 23 and the discharge port c, and is used to support the coil O'; the cable tie conveying mechanism 32 is disposed on the outside of the coil support 31, and is used to store, cut, and convey the cable ties 33 to the top 311 of the support of the coil support 31. The top 311 of the support is designed to open and close, forming an opening. In use, as... Figure 7A As shown, the coil 0' can enter the interior of the coil support 31 through the top 311 of the coil support, and the cable tie conveying device 32 cuts the cable tie 33. In this way, the cable tie 33 can naturally wrap around the coil 0' and form a cable tie joint 321 that can be clamped.
[0048] like Figure 2 and Figure 4 As shown, the coil moving assembly 4 includes a movable coil clamp 41, a movable binding clamp 42, a horizontal drive mechanism 43, and a clamp support 44. The horizontal drive mechanism 43 is mounted on the clamp support 44, and both the coil clamp 41 and the binding clamp 42 are connected to the horizontal drive mechanism 43.
[0049] The coil clamp 41 is positioned above the rotating platform 23 of the winding assembly 2, and the binding clamp 42 is positioned above the coil support 31. The horizontal drive mechanism 43 can drive the coil clamp 41 and the binding clamp 42 to move horizontally together.
[0050] Preferred, such as Figure 6A and 6B As shown, the coil clamp 41 is equipped with a vertical moving mechanism 411 and a clamping mechanism 412, with the vertical moving mechanism 411 connected to the clamping mechanism 412. During operation, the vertical moving mechanism 411 can control the vertical movement of the clamping mechanism 412, and the clamping mechanism 412 can move up and down through the vertical moving mechanism 411 to open and close to clamp or release the coil 0'.
[0051] Preferred, such as Figure 7A and 7B As shown, the cable tie clamp 42 is equipped with a bundling drive mechanism 421 and a bundling mechanism 422, with the bundling drive mechanism 421 connected to the bundling mechanism 422. During operation, the bundling drive mechanism 421 controls the vertical movement of the bundling mechanism 422 and controls its rotation towards the inside or outside of the drawing. The bundling mechanism 422 can clamp the cable tie connector 321, and by rotating and twisting the cable tie connector 321, the coil 0' is bundled into a bundled coil 01, and the bundled coil 01 can also be moved.
[0052] like Figure 4 As shown in the preferred embodiment of the present invention, each of the winding baffles 24 is connected to a telescopic mechanism 26. The telescopic mechanism 26 can control the winding baffles 24 to move radially along the rotating platform 23, causing the multiple winding baffles 24 to converge or disperse. This not only allows adjustment of the diameter of the coil 0', but also, after the coil 0' is wound, the multiple winding baffles 24 converge, making it easier for the coil 0' to be gripped by the coil clamp 41.
[0053] In this embodiment, when the top 311 of the coil bracket 31 is opened, the two ends of the resulting opening are connected by an elastic membrane (not shown in the figure), and one end of the cable tie 33 rests on the upper surface of the elastic membrane. Figure 7A As shown, when coil 0' is inserted into coil bracket 31 from above, the top 311 of the bracket opens, and the elastic mold is pressed to the bottom by coil 0'. The cable tie 33 naturally wraps around coil 0' once, leaving the cable tie connector 321 for the binding clamp 42 to grip and twist. The elastic mold ensures that the cable tie 33 fits tightly against coil 0'.
[0054] Furthermore, at work, such as Figure 8A and 8B As shown, after the winding assembly 2 winds the wire into coil 0', the binding assembly 3 and the binding clamp 42 simultaneously bind the coil 01. The horizontal moving mechanism 43 then drives the coil clamp 41 to move the coil 0' from the rotating platform 23 to the coil support 31, while the binding clamp 42 moves the bound coil 01 to the discharge port.
[0055] In this utility model, the integrated wire cutting and winding device allows wire 0 to enter through the feed inlet b. The wire is then length-measured and stripped by the cutting and stripping assembly 1. Next, the wire 0 is moved to the winding clamp 22 by the wire moving clamp 21 of the winding assembly 2, where it is wound into a coil 0' by the rotation of the rotating platform 23. As the coil is wound, the feed inlet b continuously feeds in wire. When the cutting and stripping assembly 1 measures that the fed wire 0 has reached a predetermined length, it cuts the wire 0. The coil 0' is obtained when all the cut wire 0 is wound into the coil.
[0056] The coil clamp 41 of the coil moving assembly 4 moves the coil 0' onto the coil support 31 of the bundling assembly 3. Then, the coil clamp 41 returns above the rotating platform 23, and simultaneously, the bundling clamp 42 returns above the coil support 31. The bundling clamp 42 then bundles the coil 0', preparing a bundled coil 01. After the coil 0' leaves the rotating platform 23, the winding assembly 2 begins winding a new coil 00'.
[0057] After the bundling of coil 01 is completed and the new coil 00' is wound, the coil clamp 41 moves the coil 00' from the rotating platform 23 to the coil support 31, while the bundling clamp 42 moves the bundling coil 01 to the discharge port.
[0058] like Figure 9 As shown, this utility model also provides a fully automatic feeding, cutting, and bundling production line for automatically bundling a large number of sheathed wires into stripped coils of the same length. The fully automatic feeding, cutting, and bundling production line includes a wire feeding device A, an induction start / stop device B, and the aforementioned integrated wire cutting and winding device C. The wire feeding device A conveys the sheathed wire D through the induction start / stop device B to the feed inlet b of the integrated wire cutting and winding device C. After processing by the integrated wire cutting and winding device C, the completed bundling coil 01 is conveyed out from the discharge outlet c.
[0059] When the wire cutting and winding integrated device C detects that the incoming wire D has reached the predetermined length, it cuts the stripped wire. At this time, the wire feeding device A continues to feed wire D to the inlet b, but since the wire at the stripping assembly 1 has already been cut, the continuously fed wire D cannot enter the wire cutting and winding integrated device C. Therefore, the wire D will accumulate outside the inlet b, causing the wire D between the wire feeding device A and the inlet b to bend and sag. The sensing start-stop device B will automatically shut down the wire feeding device A after detecting the bending of the wire D.
[0060] The advantages of this utility model are as follows:
[0061] 1. The wire cutting and winding integrated device of this utility model can automatically complete the stripping, winding and bundling of wire. The stripping component 1 can ensure that the wire length of each bundled coil is the same; the winding component 2 can control the diameter of the coil; the coil moving component 4 can not only move the coil, but also ensure that the bundled coil does not loosen, reducing the defect rate of the finished product.
[0062] 2. The fully automatic wire feeding, cutting, and wrapping production line of this utility model can realize the automation of the entire process from wire feeding to coil wrapping, reducing labor costs and improving the stability of product quality.
[0063] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model's technical solution. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the content of the present utility model's technical solution shall still fall within the scope of the present utility model's technical solution.
Claims
1. A wire cutting and winding integrated device, which can automatically wind and bundle wire into coils, characterized in that, The workbench includes a feed inlet at one end and a discharge outlet at the other end; the workbench is equipped with: The cutting and peeling assembly is positioned near the feed inlet; A winding assembly includes a wire moving clamp, a rotating platform, and a winding clamp. The wire moving clamp is disposed between the winding assembly and the stripping assembly and is used to move the wire from the stripping assembly to the winding clamp. The winding clamp is disposed on the rotating platform and holds the wire. The rotating platform drives the winding clamp to rotate and wind the wire into a coil. A binding assembly is disposed between the discharge port and the winding assembly. The binding assembly includes a coil support for supporting the coil. The winding assembly is disposed between the cutting and stripping assembly and the binding assembly. A coil moving assembly includes a movable coil clamp and a binding clamp, the coil clamp being movable from the winding assembly to the binding assembly; the binding clamp being movable from the binding assembly to the feed inlet, and both the coil clamp and the binding clamp being capable of gripping a coil.
2. The wire cutting and winding integrated device as described in claim 1, characterized in that, The cutting and peeling assembly includes a cutting and peeling device and a meter counter mounted on the workbench. The meter counter is close to the feed inlet, and the cutting and peeling device is located on the side of the meter counter away from the feed inlet.
3. The wire cutting and winding integrated device as described in claim 1, characterized in that, The winding assembly includes a plurality of winding baffles disposed on the rotating platform, wherein the distance of the winding baffles from the center of the rotating platform is less than the distance of the winding clamps from the center.
4. The wire cutting and winding integrated device as described in claim 3, characterized in that, The winding baffle can move radially along the rotating platform.
5. The wire cutting and winding integrated device as described in claim 1, characterized in that, The top of the coil support is designed to open and close, forming an opening, and the two ends of the opening are connected by an elastic membrane.
6. The wire cutting and winding integrated device as described in claim 1, characterized in that, The coil moving assembly includes a horizontal drive mechanism that drives the coil clamp and the binding clamp to move horizontally together.
7. The wire cutting and winding integrated device as described in any one of claims 1 to 6, characterized in that, The coil clamp includes a vertical drive mechanism that can drive the clamping mechanism of the coil clamp to move vertically.
8. The wire cutting and winding integrated device as described in claim 7, characterized in that, The strapping clamp is equipped with a strapping drive mechanism, which can drive the strapping mechanism of the strapping clamp to move vertically and rotate.
9. The wire cutting and winding integrated device as described in any one of claims 1 to 6, characterized in that, The strapping clamp is equipped with a strapping drive mechanism, which can drive the strapping mechanism of the strapping clamp to move vertically and rotate.
10. A fully automated feeding, cutting, wrapping, and rolling production line, characterized in that, It can automatically cut, strip, and bundle insulated wires into coils, and its features include: The wire feeding device is used to transport wires; An inductive start / stop device is used to control the start or stop of the wire feeding device; The wire cutting and winding integrated device as described in claims 1 to 9; The induction start / stop device is located between the wire feeding device and the wire cutting and winding integrated device.