Uniform heating device for casting disc surface
By designing a uniform heating device for the casting pan, combined with a heating plate and a heat storage plate, the problems of heat loss and low production efficiency are solved, achieving uniform heating of the casting pan and rapid production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGXI TIANCHENG ALUMINUM CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-04-24
AI Technical Summary
Existing heating devices suffer significant heat loss when heating casting pans, leading to prolonged heating time and energy waste. Additionally, the casting pans are difficult to remove, impacting production efficiency.
A uniform heating device for casting pans was designed, comprising a heating structure and a heat storage structure. By combining the heating plate and the heat storage plate, uniform heating of the upper and lower surfaces of the casting pan is achieved, and heat is stored in the heat storage plate by an air pump to reduce heat loss.
It achieves uniform heating of the casting tray surface, reduces heat waste, improves heating speed and production efficiency, and facilitates the placement and removal of the casting tray.
Smart Images

Figure CN224162995U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting plate production, and more specifically, it relates to a device for uniformly heating the surface of a casting plate. Background Technology
[0002] Casting discs are very common in industrial production. When producing casting discs, it is often necessary to heat the surface of the discs to facilitate the addition of other processes during production. Therefore, heating devices are required to heat the surface of the casting discs. Existing heating devices generally use heating wires to heat the surface of the casting discs. During the heating process, a large amount of heat is generated. In addition to being conducted to the casting disc to heat the surface, the heat is also conducted to other spaces in the heating device, causing heat loss. This affects the heating time of the casting disc surface and results in a significant waste of energy. Furthermore, due to the weight of the casting disc and the high temperature generated during heating, it is inconvenient to remove the disc from the heating device before and during heating, thus affecting the production efficiency of casting discs. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] In view of the problems existing in the prior art, this utility model provides a uniform heating device for casting discs to solve the technical problems mentioned in the background art.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, this utility model provides the following technical solution: a uniform heating device for a casting plate, comprising a main body box, a cover plate provided at the upper end of the main body box, a fixing hole provided on the main body box, an electric push rod fixedly provided in the fixing hole, a fixed connection between the moving end of the electric push rod and the cover plate, and a heating structure detachably provided on the cover plate, thereby the main body box and the cover plate constitute the main structure of the entire heating device;
[0007] The heating structure includes a placement plate, a heating plate, and heating wires. Multiple sets of the heating structure are provided. The heating plate is placed on the placement plate. A heat storage structure is provided inside the main body box. The heat storage structure includes a heat storage plate, an insulation plate, and an air pump. A placement slot is provided inside the main body box. The heat storage plate is detachably placed in the placement slot. The heating plate heats the casting plate, and the heat storage structure utilizes excess heat.
[0008] The present invention is further configured such that the placement plate is detachably mounted on the cover plate, and connecting frames are fixedly mounted at both ends of the placement plate. The connecting frames are provided with mating grooves, and the heating plate and the placement plate are both provided with first notches. The heating wire is fixedly mounted in the first notch, thereby forming the entire heating structure.
[0009] The present invention is further configured such that a first mounting post is fixedly provided at the upper end of the connecting frame, and a first mounting hole is provided at the lower end of both the connecting frame and the cover plate. Multiple first mounting posts and first mounting holes are provided, and the first mounting posts and first mounting holes cooperate with each other to facilitate the connection between the placement plate and the cover plate, and between the placement plates.
[0010] The present invention is further configured such that a first mounting piece is detachably provided at the top end of the first mounting post, and multiple first mounting pieces are provided. The first mounting pieces are threadedly connected to the first mounting post. The cover plate is provided with a second notch that mates with the first mounting piece, thereby fixing the connection through the mate between the first mounting piece and the first mounting post.
[0011] The present invention is further configured such that a threaded rod and a sliding rod are provided on the connecting frame within the mating groove, and a movable block is fixedly provided at both ends of the placement plate. The movable block is slidably connected to the mating groove, and the threaded rod and the sliding rod pass through the movable block, thereby facilitating the movement of the heating plate at the upper end of the placement plate.
[0012] The present invention is further configured such that the threaded rod is rotatably connected to the connecting frame, the sliding rod is threadedly connected to the contact position of the connecting frame, the threaded rod is threadedly connected to the moving block, and the sliding rod is slidably connected to the moving block, thereby driving the heating plate to move through the threaded rod.
[0013] The present invention is further configured such that an extension plate is fixedly provided on the side end of the main body box, the air pump is fixedly provided on the extension plate, the air pump is connected to the placement groove, a second mounting column is fixedly provided on the side end of the main body box, and a second mounting hole is provided on the insulation plate, thereby forming the entire heat storage structure.
[0014] The present invention is further configured such that a ventilation hole is provided on the side end of the placement groove on the main body box, and multiple ventilation holes are provided. The second mounting post and the second mounting hole cooperate with each other. A second mounting piece is detachably provided on the second mounting post, and the second mounting piece is threadedly connected to the second mounting post, thereby facilitating the installation of the insulation board.
[0015] (III) Beneficial Effects
[0016] Compared with the prior art, this utility model provides a uniform heating device for a casting plate, which has the following beneficial effects:
[0017] 1. This utility model, by setting up a heating structure, allows the casting plate to be placed on a placement plate and positioned between the placement plate and the heating plate when heating different casting plate surfaces. Depending on the thickness of the casting plate, rotating the threaded rod causes the heating plate to descend through the threaded connection between the threaded rod and the moving block, thereby bringing the lower surface of the casting plate into contact with the placement plate and the upper surface into contact with the heating plate. By energizing the heating wire, uniform heating of the upper and lower surfaces of the casting plate is achieved, thus facilitating the heating operation of the casting plate.
[0018] 2. This utility model, by setting a connection between the cover plate and the main body box, allows the connecting frames on both sides of the placement plate to be connected to the cover plate after the casting tray is placed on the structure, through the cooperation of the first mounting post and the first mounting hole. The connecting frame on the placement plate is connected to the connecting frame on another placement plate. The placement plate and the cover plate, and the placement plates are fixedly connected by the threaded connection of the first mounting post and the first mounting piece. The extension or retraction of the electric push rod drives the heating structure and the casting tray to leave or enter the main body box, thereby facilitating the placement and removal of the casting tray before or after heating, and facilitating the production of the casting tray.
[0019] 3. This utility model, by setting a heat storage structure on the side of the main body, maintains the temperature inside the main body box during the heating process of the casting plate through the insulation plate, reducing heat loss to the outside of the main body box. The heat generated during the heating process is accumulated inside the main body box, and the heat is absorbed and stored by the heat storage plate set in the placement slot, reducing heat waste. When the casting plate is heated again, the air pump set on the extension plate pumps air into the placement slot, which contacts the heat storage plate and carries away the heat stored on the heat storage plate. The heat is then carried into the main body box through the ventilation holes opened on the main body box to preheat the space inside the main body box, thereby accelerating the heating speed of the casting plate and facilitating rapid heating and production of the casting plate. Attached Figure Description
[0020] Figure 1 A schematic diagram of the overall structure of a uniform heating device for a casting plate;
[0021] Figure 2 A schematic diagram of the overall structure of an electric push rod rising in a uniform heating device for a casting plate.
[0022] Figure 3 A schematic diagram of the cooperation structure between the main body box and the heat storage structure of a uniform heating device for a cast plate surface;
[0023] Figure 4 A schematic diagram of the fit between the cover plate and the heating structure of a uniform heating device for a cast pan surface;
[0024] Figure 5This is a schematic diagram of the heating structure of a uniform heating device for a casting plate.
[0025] In the diagram: 1. Main body box; 2. Cover plate; 3. Fixing hole; 4. Electric push rod; 5. Placement plate; 6. Heating plate; 7. Heating wire; 8. Heat storage plate; 9. Insulation plate; 10. Air pump; 11. Placement slot; 12. Connecting frame; 13. Mating slot; 14. First notch; 15. First mounting post; 16. First mounting hole; 17. First mounting piece; 18. Threaded rod; 19. Sliding rod; 20. Moving block; 21. Extension plate; 22. Second mounting post; 23. Second mounting hole; 24. Vent hole; 25. Second mounting piece. Detailed Implementation
[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0029] Please see Figure 1-5 A uniform heating device for casting plate includes a main body box 1, a cover plate 2 is provided on the upper end of the main body box 1, a fixing hole 3 is provided on the main body box 1, an electric push rod 4 is fixedly installed in the fixing hole 3, the moving end of the electric push rod 4 is fixedly connected to the cover plate 2, and a heating structure is detachably provided on the cover plate 2.
[0030] The heating structure includes a placement plate 5, a heating plate 6, and a heating wire 7. Multiple sets of heating structures are provided. The heating plate 6 is placed on the placement plate 5. A heat storage structure is provided inside the main body box 1. The heat storage structure includes a heat storage plate 8, a heat insulation plate 9, and an air pump 10. A placement slot 11 is provided inside the main body box 1. The heat storage plate 8 is detachably placed in the placement slot 11.
[0031] In this embodiment, the main body box 1 and the cover plate 2 constitute the main structure of the entire heating device, and the cover plate 2 is raised or lowered by the electric push rod 4.
[0032] More specifically, the casting plate is heated by the heating plate 6, and the excess heat is utilized by the heat storage structure.
[0033] Please see Figures 1-5 As one embodiment of the connection between the heating structure and the cover plate 2 and the placement of the casting plate: the placement plate 5 is detachably mounted on the cover plate 2, and connecting frames 12 are fixedly mounted at both ends of the placement plate 5. The connecting frames 12 have mating grooves 13. The heating plate 6 and the placement plate 5 both have first notches 14. The heating wire 7 is fixedly mounted in the first notch 14. A first mounting post 15 is fixedly mounted at the upper end of the connecting frame 12. The lower ends of the connecting frame 12 and the cover plate 2 both have first mounting holes 16. Multiple first mounting posts 15 and first mounting holes 16 are provided, and the first mounting posts 15 and first mounting holes 16 cooperate with each other. A first mounting post 15 is detachably mounted at the top of the first mounting post 15. Mounting plate 17, multiple first mounting plates 17 are provided, the first mounting plates 17 are threadedly connected to the first mounting post 15, the cover plate 2 is provided with a second notch that mates with the first mounting plate 17, the connecting frame 12 is provided with a threaded rod 18 and a sliding rod 19 located in the mating groove 13, both ends of the placement plate 5 are fixedly provided with moving blocks 20, the moving blocks 20 are slidably connected to the mating groove 13, the threaded rod 18 and the sliding rod 19 both pass through the moving blocks 20, the threaded rod 18 is rotatably connected to the connecting frame 12, the sliding rod 19 is threadedly connected to the contact position of the connecting frame 12, the threaded rod 18 is threadedly connected to the moving block 20, and the sliding rod 19 is slidably connected to the moving block 20;
[0034] Specifically, after the casting plate is placed on the heating structure, the connecting brackets 12 on both sides of the placement plate 5 are connected to the cover plate 2 through the cooperation of the first mounting post 15 and the first mounting hole 16. The connecting bracket 12 on the placement plate 5 is connected to the connecting bracket 12 on another placement plate 5. The placement plate 5 and the cover plate 2, and the placement plates 5 and the placement plates 5 are fixedly connected through the threaded connection of the first mounting post 15 and the first mounting piece 17. The extension or retraction of the electric push rod 4 drives the heating structure and the casting plate to leave or enter the main body box 1. When heating different casting plate surfaces, the casting plate surface is placed on the placement plate 5 and located between the placement plate 5 and the heating plate 6. According to the thickness of the casting plate, the threaded rod 18 is rotated. Through the threaded connection between the threaded rod 18 and the moving block 20, the heating plate 6 is driven to descend, so that the lower surface of the casting plate contacts the placement plate 5 and the upper surface contacts the heating plate 6. By energizing the heating wire 7, uniform heating of the upper and lower surfaces of the casting plate is achieved.
[0035] Please refer to Figure 1-5As one implementation method for heat utilization: an extension plate 21 is fixedly installed on the side of the main body box 1, an air pump 10 is fixedly installed on the extension plate 21, the air pump 10 is connected to the placement groove 11, a second mounting post 22 is fixedly installed on the side of the main body box 1, a second mounting hole 23 is opened on the insulation plate 9, a ventilation hole 24 is opened on the side of the main body box 1 located in the placement groove 11, and multiple ventilation holes 24 are opened, the second mounting post 22 and the second mounting hole 23 cooperate with each other, a second mounting piece 25 is detachably installed on the second mounting post 22, and the second mounting piece 25 is threadedly connected to the second mounting post 22;
[0036] Specifically, during the heating process of the casting plate, the temperature inside the main body box 1 is kept warm by the insulation plate 9 to reduce heat loss to the outside of the main body box 1. The heat generated during the heating process is accumulated inside the main body box 1, and the heat is absorbed and stored by the heat storage plate 8 set in the placement slot 11 to reduce heat waste. When the casting plate is heated again, the air pump 10 set on the extension plate 21 pumps air into the placement slot 11, which contacts the heat storage plate 8 and carries away the heat stored on the heat storage plate 8. The heat is then passed through the ventilation hole 24 opened on the main body box 1 and enters the main body box 1 to preheat the space inside the main body box 1, thereby accelerating the heating speed of the casting plate.
[0037] In summary, when using it as a whole:
[0038] After the casting plate is placed on the heating structure, the connecting brackets 12 on both sides of the placement plate 5 are connected to the cover plate 2 through the cooperation of the first mounting post 15 and the first mounting hole 16. The connecting bracket 12 on the placement plate 5 is connected to the connecting bracket 12 on the other placement plate 5. The placement plate 5 and the cover plate 2, and the placement plates 5 and the placement plates 5 are fixedly connected through the threaded connection of the first mounting post 15 and the first mounting piece 17. The extension or retraction of the electric push rod 4 drives the heating structure and the casting plate to leave or enter the main body box 1.
[0039] When heating different casting discs, the casting discs are placed on the placement plate 5 and located between the placement plate 5 and the heating plate 6. Depending on the thickness of the casting disc, the threaded rod 18 is rotated, and the heating plate 6 is driven to descend through the threaded connection between the threaded rod 18 and the moving block 20, so that the lower surface of the casting disc contacts the placement plate 5 and the upper surface contacts the heating plate 6. By energizing the heating wire 7, uniform heating of the upper and lower surfaces of the casting disc is achieved.
[0040] During the heating process of the casting plate, the temperature inside the main body box 1 is kept warm by the insulation plate 9 to reduce heat loss to the outside of the main body box 1. The heat generated during the heating process is accumulated inside the main body box 1. The heat is absorbed and stored by the heat storage plate 8 set in the placement slot 11 to reduce heat waste. When the casting plate is heated again, the air pump 10 set on the extension plate 21 pumps air into the placement slot 11, which comes into contact with the heat storage plate 8. The heat stored on the heat storage plate 8 is carried away and enters the main body box 1 through the ventilation hole 24 opened on the main body box 1 to preheat the space inside the main body box 1 and accelerate the heating speed of the casting plate.
[0041] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A uniform heating device for a casting plate, comprising a main body box (1), characterized in that: The main body box (1) is provided with a cover plate (2) at the upper end. The main body box (1) is provided with a fixing hole (3). An electric push rod (4) is fixedly installed in the fixing hole (3). The moving end of the electric push rod (4) is fixedly connected to the cover plate (2). A heating structure is detachably provided on the cover plate (2). The heating structure includes a placement plate (5), a heating plate (6), and a heating wire (7). The heating structure is provided in multiple sets. The heating plate (6) is placed on the placement plate (5). The main body box (1) is provided with a heat storage structure. The heat storage structure includes a heat storage plate (8), a heat insulation plate (9), and an air pump (10). The main body box (1) is provided with a placement slot (11). The heat storage plate (8) is detachably placed in the placement slot (11).
2. The uniform heating device for a casting plate according to claim 1, characterized in that: The placement plate (5) is detachably mounted on the cover plate (2). Both ends of the placement plate (5) are fixedly mounted with connecting brackets (12). The connecting brackets (12) are provided with mating grooves (13). The heating plate (6) and the placement plate (5) are both provided with first notches (14). The heating wire (7) is fixedly mounted in the first notch (14).
3. The uniform heating device for a casting plate according to claim 2, characterized in that: The upper end of the connecting frame (12) is fixedly provided with a first mounting post (15), and the lower end of the connecting frame (12) and the cover plate (2) are both provided with a first mounting hole (16). There are multiple first mounting posts (15) and first mounting holes (16), and the first mounting posts (15) and first mounting holes (16) cooperate with each other.
4. The uniform heating device for a casting plate according to claim 3, characterized in that: The top end of the first mounting post (15) is detachably provided with a first mounting piece (17), and there are multiple first mounting pieces (17). The first mounting pieces (17) are threadedly connected to the first mounting post (15), and the cover plate (2) is provided with a second notch that mates with the first mounting piece (17).
5. The uniform heating device for a casting plate according to claim 2, characterized in that: The connecting frame (12) is provided with a threaded rod (18) and a sliding rod (19) located in the mating groove (13). Both ends of the placement plate (5) are fixedly provided with moving blocks (20). The moving blocks (20) are slidably connected to the mating groove (13). The threaded rod (18) and the sliding rod (19) both pass through the moving blocks (20).
6. The uniform heating device for a casting plate according to claim 5, characterized in that: The threaded rod (18) is rotatably connected to the connecting frame (12), the sliding rod (19) is threadedly connected to the contact position of the connecting frame (12), the threaded rod (18) is threadedly connected to the moving block (20), and the sliding rod (19) is slidably connected to the moving block (20).
7. The uniform heating device for a casting plate according to claim 1, characterized in that: An extension plate (21) is fixedly installed on the side of the main body box (1), and the air pump (10) is fixedly installed on the extension plate (21). The air pump (10) is connected to the placement groove (11). A second mounting column (22) is fixedly installed on the side of the main body box (1), and a second mounting hole (23) is opened on the insulation board (9).
8. The uniform heating device for a casting plate according to claim 7, characterized in that: The main body box (1) has a ventilation hole (24) on the side end of the placement groove (11). Multiple ventilation holes (24) are provided. The second mounting post (22) and the second mounting hole (23) cooperate with each other. The second mounting post (22) is detachably provided with a second mounting piece (25). The second mounting piece (25) is threadedly connected to the second mounting post (22).