Portable AI artificial intelligence nondestructive inspection offline detection device

Abstract

The utility model relates to the technical field of nondestructive inspection, and discloses a portable AI (artificial intelligence) nondestructive inspection offline detection device which comprises a conveying belt, two sides of the conveying belt are movably connected with supporting plates, the top ends of the supporting plates are movably connected with connecting plates, the interiors of the two connecting plates are fixedly connected with intelligent flaw detectors, and the intelligent flaw detectors are connected with the conveying belt. And the interiors of the two connecting plates are movably connected with a dust removing mechanism, and the bottom end of the dust removing mechanism is movably connected with a cleaning mechanism. By arranging the servo motor, the output shaft, the first blade set and the second blade set, the servo motor drives the output shaft to rotate when started, the output shaft drives the first blade set to rotate when rotating, and the output shaft drives the second blade set to rotate through the output gear, the synchronous belt and the synchronous wheel when rotating. The first blade group and the second blade group rotate synchronously, and air is blown downwards to blow away dust on the surface of a tea farmer to be detected, so that the detection accuracy is ensured.

Description

Technical Field

[0001] This utility model relates to the field of non-destructive testing technology, and more specifically to a portable AI-powered non-destructive testing offline inspection device. Background Technology

[0002] Offline inspection refers to the process of removing products from the production line during the production or manufacturing process and conducting quality inspection on independent equipment or dedicated inspection stations. Unlike real-time online inspection, offline inspection usually requires pausing the production process and conducting in-depth testing using more precise or complex equipment. Offline inspection is generally carried out using non-destructive testing methods.

[0003] Non-destructive testing refers to a method of inspecting and testing the internal structure, state, and type, quantity, shape, nature, location, size, distribution, and changes of defects in mechanical materials without damaging or affecting their performance or internal structure. This is done using modern technology and equipment, taking advantage of changes in thermal, acoustic, optical, electrical, and magnetic responses caused by abnormalities or defects in the internal structure of the material.

[0004] Nowadays, when conducting offline testing, the products to be inspected need to be sent to the AI ​​testing instrument for testing. During transportation, dust may remain on the surface, and the dust can cause fluctuations in the product's test results, leading to testing errors.

[0005] After multiple tests, the detector's camera will accumulate various impurities, which will alter the image during testing and cause detection errors. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, this utility model provides a portable AI artificial intelligence non-destructive testing offline inspection device to solve the problems existing in the background art.

[0007] This utility model provides the following technical solution: a portable AI-powered non-destructive testing device, comprising a conveyor belt, support plates movably connected to both sides of the conveyor belt, a connecting plate movably connected to the top of the support plates, an intelligent flaw detector fixedly connected inside the two connecting plates, and a dust removal mechanism movably connected inside the two connecting plates, with a cleaning mechanism movably connected to the bottom of the dust removal mechanism; the dust removal mechanism includes a controllable servo motor, an output shaft fixedly connected to the bottom of the servo motor, and a first blade group fixedly connected to the bottom of the output shaft, the first blade group being located on the side of the intelligent flaw detector and not in contact with the intelligent flaw detector.

[0008] Furthermore, magnetic blocks are fixedly connected to the bottom ends of the sides of both connecting plates. The magnetic blocks have the same width as the support plates, and the support plates are made of iron.

[0009] Furthermore, an output gear is fixedly connected to the side of the output shaft, a synchronous belt meshes with the side of the output gear, a synchronous pulley meshes with the inner side of the synchronous belt away from the output gear, and a second blade group is fixedly connected to the bottom end of the synchronous pulley.

[0010] Furthermore, the first blade group and the second blade group rotate synchronously, and the first blade group and the second blade group are mirror-symmetrical with respect to the center of the intelligent flaw detector. The bottom end of the servo motor is fixedly connected to a mounting plate, and the side of the mounting plate is fixedly connected to the side of the connecting plate.

[0011] Furthermore, the cleaning mechanism includes a first bevel gear fixedly connected to the output shaft of the dust removal mechanism. A second bevel gear meshes with the bottom end of the first bevel gear. A reciprocating screw is fixedly connected inside the second bevel gear. A first moving block is threadedly connected to the side of the reciprocating screw. A cleaning plate is fixedly connected to the bottom end of the first moving block. The top end of the cleaning plate contacts the bottom end of the intelligent flaw detector.

[0012] Furthermore, a second moving block is fixedly connected to the top of the cleaning plate away from the side of the first moving block, and a limit rod is movably connected inside the second moving block. The two ends of the limit rod are fixedly connected to the side of the connecting plate.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. This utility model is equipped with a servo motor, an output shaft, a first blade group, and a second blade group. When the servo motor is started, it drives the output shaft to rotate. When the output shaft rotates, it drives the first blade group to rotate. When the output shaft rotates, it drives the second blade group to rotate through the output gear, synchronous belt, and synchronous pulley. Thus, the first blade group and the second blade group rotate synchronously. At this time, air is blown downward to blow away the dust on the surface of the tea plant to be inspected, ensuring the accuracy of the inspection.

[0015] 2. This utility model includes a second bevel gear, a reciprocating lead screw, a first moving block, and a cleaning plate. When the output shaft rotates, it drives the second bevel gear to rotate. When the second bevel gear rotates, it drives the reciprocating lead screw to rotate. When the reciprocating lead screw rotates, it causes the first moving block to move back and forth. When the first moving block moves back and forth, it drives the cleaning plate to move back and forth. When the cleaning plate moves back and forth, it cleans the bottom of the intelligent flaw detector, thus ensuring the accuracy of the intelligent flaw detector during flaw detection. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the overall structure of the dust removal mechanism and the cleaning mechanism of this utility model.

[0018] Figure 3 This is a schematic diagram of the overall structure of the dust removal mechanism of this utility model.

[0019] Figure 4 This is a schematic diagram of the overall structure of the cleaning mechanism of this utility model.

[0020] Figure 5 This is an exploded view of the cleaning mechanism of this utility model.

[0021] The attached figures are labeled as follows: 1. Conveyor belt; 2. Support plate; 3. Connecting plate; 4. Magnetic block; 5. Intelligent flaw detector; 6. Dust removal mechanism; 601. Mounting plate; 602. Servo motor; 603. Output shaft; 604. Output gear; 605. Synchronous belt; 606. Synchronous pulley; 607. First blade group; 608. Second blade group; 7. Cleaning mechanism; 701. First bevel gear; 702. Second bevel gear; 703. Reciprocating screw; 704. First moving block; 705. Cleaning plate; 706. Limiting rod; 707. Second moving block. Detailed Implementation

[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0023] Reference Figure 1 and Figure 2 This utility model provides a portable AI-powered non-destructive testing device, including a conveyor belt 1, support plates 2 movably connected to both sides of the conveyor belt 1, connecting plates 3 movably connected to the top of the support plates 2, intelligent flaw detectors 5 fixedly connected inside the two connecting plates 3, and dust removal mechanisms 6 movably connected inside the two connecting plates 3, with a cleaning mechanism 7 movably connected to the bottom of the dust removal mechanism 6. Magnetic blocks 4 are fixedly connected to the bottom of the sides of the two connecting plates 3, the magnetic blocks 4 having the same width as the support plates 2, and the support plates 2 being made of iron.

[0024] In this embodiment, the magnetic block 4 and the support plate 2 will generate a magnetic attraction force. Therefore, the magnetic block 4 can connect the support plate 2 and the connecting plate 3 at different positions, so that the detection position of this application can be freely set, making the detection more convenient.

[0025] Reference Figure 2 and Figure 5The dust removal mechanism 6 includes a controllable servo motor 602. An output shaft 603 is fixedly connected to the bottom end of the servo motor 602. A first blade group 607 is fixedly connected to the bottom end of the output shaft 603. The first blade group 607 is located on the side of the intelligent flaw detector 5 and does not contact the intelligent flaw detector 5. An output gear 604 is fixedly connected to the side of the output shaft 603. A synchronous belt 605 meshes with the side of the output gear 604. A synchronous pulley 606 meshes with the inner side of the synchronous belt 605 away from the output gear 604. A second blade group 608 is fixedly connected to the bottom end of the synchronous pulley 606. The first blade group 607 and the second blade group 608 rotate synchronously, and the first blade group 607 and the second blade group 608 are mirror-symmetrical with respect to the center of the intelligent flaw detector 5. A mounting plate 601 is fixedly connected to the bottom end of the servo motor 602. The side of the mounting plate 601 is fixedly connected to the side of the connecting plate 3.

[0026] In this embodiment, when the output shaft 603 rotates, it drives the first blade group 607 to rotate. Simultaneously, the output shaft 603 rotates, driving the output gear 604 to rotate. The output gear 604 rotates via the synchronous belt 605, driving the synchronous pulley 606 to rotate. The synchronous pulley 606 rotates, driving the second blade group 608 below it to rotate. Therefore, the first blade group 607 and the second blade group 608 rotate synchronously. When they rotate, they blow air downwards, removing dust from the surface of the product to be inspected. Since both the first blade group 607 and the second blade group 608 are located on either side of the intelligent flaw detector 5, the intelligent flaw detector 5 will not interfere with the first blade group 607 and the second blade group 608.

[0027] Reference Figure 4 and Figure 5 The cleaning mechanism 7 includes a first bevel gear 701 fixedly connected to the output shaft 603 inside the dust removal mechanism 6. The bottom end of the first bevel gear 701 meshes with a second bevel gear 702. The inside of the second bevel gear 702 is fixedly connected to a reciprocating screw 703. The side of the reciprocating screw 703 is threadedly connected to a first moving block 704. The bottom end of the first moving block 704 is fixedly connected to a cleaning plate 705. The top end of the cleaning plate 705 contacts the bottom end of the intelligent flaw detector 5. The top end of the cleaning plate 705 away from the side of the first moving block 704 is fixedly connected to a second moving block 707. The inside of the second moving block 707 is movably connected to a limit rod 706. The two ends of the limit rod 706 are fixedly connected to the side of the connecting plate 3.

[0028] In this embodiment, when the second bevel gear 702 rotates, it drives the reciprocating screw 703 to rotate. When the reciprocating screw 703 rotates, it causes the first moving block 704 to reciprocate. When the first moving block 704 reciprocates, it drives the cleaning plate 705 to reciprocate. The cleaning plate 705 reciprocates below the intelligent flaw detector 5, thereby cleaning the area below the intelligent flaw detector 5. The cleaning plate 705 is connected to the second moving block 707. When the second moving block 707 moves, it will move to the side of the limiting rod 706 to ensure the stability of the cleaning plate 705 during movement.

[0029] The working principle of this utility model is as follows: When this application is tested, the connecting plate 3 is placed above the support plate 2. At this time, the magnetic block 4 and the support plate 2 generate a magnetic attraction force. Therefore, the magnetic block 4 will connect the support plate 2 and the connecting plate 3, so that the position of this application for testing can be set freely, making the testing more convenient.

[0030] When the position of the connecting plate 3 is fixed, the product to be inspected is placed on the conveyor belt 1. The conveyor belt 1 delivers the product to be inspected to the area below the intelligent flaw detector 5 for inspection. When the product to be inspected is delivered to the area below the intelligent flaw detector 5, the servo motor 602 starts. When the servo motor 602 starts, it drives the output shaft 603 to rotate. When the output shaft 603 rotates, it drives the first blade group 607 to rotate. When the output shaft 603 rotates, it synchronously drives the output gear 604 to rotate. When the output gear 604 rotates, it drives the synchronous pulley 606 to rotate through the synchronous belt 605. When the synchronous pulley 606 rotates, it drives the second blade group 608 below it to rotate. Therefore, the first blade group 607 and the second blade group 608 will rotate synchronously. When the first blade group 607 and the second blade group 608 rotate, they blow air downwards, thereby blowing away the dust on the surface of the product to be inspected.

[0031] When the output shaft 603 rotates, it synchronously drives the second bevel gear 702 to rotate. When the second bevel gear 702 rotates, it drives the reciprocating screw 703 to rotate. When the reciprocating screw 703 rotates, it causes the first moving block 704 to move back and forth. When the first moving block 704 moves back and forth, it drives the cleaning plate 705 to move back and forth. The cleaning plate 705 moves back and forth below the intelligent flaw detector 5, thereby cleaning the area below the intelligent flaw detector 5.

[0032] In conclusion, the above are merely preferred embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A portable AI-powered non-destructive testing device, comprising a conveyor belt (1), characterized in that: Support plates (2) are movably connected to both sides of the conveyor belt (1). A connecting plate (3) is movably connected to the top of the support plate (2). A smart flaw detector (5) is fixedly connected inside the two connecting plates (3). A dust removal mechanism (6) is movably connected inside the two connecting plates (3). A cleaning mechanism (7) is movably connected to the bottom of the dust removal mechanism (6). The dust removal mechanism (6) includes a controllable servo motor (602). An output shaft (603) is fixedly connected to the bottom of the servo motor (602). A first blade group (607) is fixedly connected to the bottom of the output shaft (603). The first blade group (607) is located on the side of the smart flaw detector (5) and does not contact the smart flaw detector (5).

2. The portable AI-powered non-destructive testing device for off-line inspection according to claim 1, characterized in that: Magnetic blocks (4) are fixedly connected to the bottom of the sides of both connecting plates (3). The magnetic blocks (4) have the same width as the support plate (2), and the support plate (2) is made of iron.

3. The portable AI-powered non-destructive testing device for off-line inspection according to claim 1, characterized in that: An output gear (604) is fixedly connected to the side of the output shaft (603). A synchronous belt (605) meshes with the side of the output gear (604). A synchronous pulley (606) meshes with the inner side of the synchronous belt (605) away from the output gear (604). A second blade group (608) is fixedly connected to the bottom end of the synchronous pulley (606).

4. The portable AI-powered non-destructive testing device for off-line inspection according to claim 3, characterized in that: The first blade group (607) and the second blade group (608) rotate synchronously, and the first blade group (607) and the second blade group (608) are mirror-symmetrical with respect to the center of the intelligent flaw detector (5). The bottom end of the servo motor (602) is fixedly connected to the mounting plate (601), and the side of the mounting plate (601) is fixedly connected to the side of the connecting plate (3).

5. The portable AI-powered non-destructive testing device for off-line inspection according to claim 1, characterized in that: The cleaning mechanism (7) includes a first bevel gear (701) fixedly connected to the output shaft (603) inside the dust removal mechanism (6). The bottom end of the first bevel gear (701) is meshed with a second bevel gear (702). The inside of the second bevel gear (702) is fixedly connected to a reciprocating screw (703). The side of the reciprocating screw (703) is threadedly connected to a first moving block (704). The bottom end of the first moving block (704) is fixedly connected to a cleaning plate (705). The top end of the cleaning plate (705) is in contact with the bottom end of the intelligent flaw detector (5).

6. The portable AI-powered non-destructive testing device for off-line inspection according to claim 5, characterized in that: The cleaning plate (705) is fixedly connected to the top of the side away from the first moving block (704) by a second moving block (707). The second moving block (707) is movably connected to a limiting rod (706), and the two ends of the limiting rod (706) are fixedly connected to the side of the connecting plate (3).

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