Insulation support
By designing insulating partitions to separate the support area of the insulating bracket, the problem of the safety device being suspended without fixed placement was solved, thereby reducing the risk of short circuits and detachment and improving the safety of battery testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LINQU TIANRONG WIND POWER GENERATION CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-24
AI Technical Summary
In power systems, the safety devices of battery packs are prone to being suspended during charge and discharge tests and lack a fixed location, which can lead to short circuits in signal lines or detachment of solder joints, posing a safety hazard.
An insulating bracket is designed to divide the support platform into two separate support areas by an insulating partition, which respectively support the two safety devices of the battery, reducing the stress on the safety harness and avoiding the risk of short circuit and detachment.
This effectively reduces the risk of the fuse harness detaching from the solder joint and the fuse device short-circuiting, improving the safety and reliability of the battery testing process.
Smart Images

Figure CN224164374U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power battery engineering technology, and in particular to an insulating bracket. Background Technology
[0002] In power systems, the fuses of battery banks play a crucial role and are widely used. However, during charge / discharge tests, the fuses must be removed. Since the removed fuses are connected to the fuse signal line, and are suspended without a fixed location, this can easily cause short circuits in the signal line and detachment of the solder joints, posing a significant safety hazard. Utility Model Content
[0003] This invention aims to solve at least one of the technical problems existing in the prior art. Therefore, one objective of this invention is to provide an insulating support that utilizes a first and second support area, which are separated from each other, to support the two safety devices of the battery respectively. This reduces the stress on the safety harness, lowers the risk of the safety harness detaching from the solder joint, and simultaneously reduces the risk of short circuits caused by contact between the two safety devices, thereby improving safety during battery testing.
[0004] An insulating bracket according to an embodiment of the present invention is used to support a battery safety device. The insulating bracket includes: a support platform, including an insulating partition and an insulating support plate, wherein the insulating support plate is connected to the bottom of the insulating partition and is divided by the insulating partition into a first support area and a second support area that are separated from each other; and a leg connected to the side of the insulating support plate away from the insulating partition; wherein the large surface of the insulating partition intersects with the large surface of the insulating support plate.
[0005] According to the insulating bracket of this utility model, by setting an insulating partition, the insulating support plate is divided into a first support area and a second support area that are separated from each other. The two safety devices of the battery can be supported by the first support area and the second support area that are separated from each other, which reduces the stress on the safety harness and reduces the risk of the safety harness falling off the welding point. At the same time, it can reduce the risk of short circuit caused by the two safety devices coming into contact with each other, and improve the safety during battery testing.
[0006] According to some embodiments of the present invention, in the extending direction of the insulating partition, the two ends of the insulating support plate in the extending direction of the insulating partition are respectively a first end and a second end, the second end is at the first end, and the first end is higher than the second end in the vertical direction.
[0007] In some embodiments of this utility model, the top surface of the insulating partition is perpendicular to the vertical direction.
[0008] In some embodiments of this utility model, the top surface of the insulating partition is parallel to the large surface of the insulating support plate.
[0009] In some embodiments of this utility model, there are multiple legs, and the multiple legs are arranged at intervals along the circumference of the insulating support plate. The leg connected to the first end is the first leg, and the leg connected to the second end is the second leg. The first leg extends in a direction away from the second leg, and the extension direction of the first leg is perpendicular to the large surface of the insulating support plate.
[0010] According to some optional embodiments of the present invention, the first support area is recessed toward the leg to form a first placement groove; and / or, the second support area is recessed toward the leg to form a second placement groove.
[0011] According to some optional embodiments of the present invention, the first support area is provided with a first anti-slip protrusion, and there are multiple first anti-slip protrusions, which are distributed at intervals on the first support area; and / or, the second support area is provided with a second anti-slip protrusion, and there are multiple second anti-slip protrusions, which are distributed at intervals on the second support area.
[0012] According to some alternative embodiments of the present invention, the outrigger is retractable.
[0013] In some alternative embodiments of this utility model, the support leg includes a leg body and an adjusting rod. The end of the leg body away from the insulating support plate is provided with an adjusting hole, and the adjusting rod passes through the adjusting hole and is threadedly engaged with the adjusting hole.
[0014] In some alternative embodiments of this utility model, there are multiple support legs, which are arranged at intervals along the circumference of the insulating support plate. A reinforcing plate is connected between two adjacent support legs in the circumference of the insulating support plate, and at least one of the reinforcing plates is provided with a handle.
[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0017] Figure 1 This is a perspective view of an insulating bracket according to some embodiments of the present invention;
[0018] Figure 2yes Figure 1 Side view of the insulating support in the middle;
[0019] Figure 3 yes Figure 2 A top view of the insulating support in the middle.
[0020] Figure label:
[0021] 100. Insulating support;
[0022] 10. Support platform; 1. Insulating partition; 2. Insulating support plate; 21. First end; 22. Second end; 23. First placement groove; 24. Second placement groove; 25. First anti-slip protrusion; 26. Second anti-slip protrusion;
[0023] 30. Support leg; 3. Leg body; 31. Adjustment hole;
[0024] 40. Reinforcing plate;
[0025] 50. Handle. Detailed Implementation
[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0027] The insulating bracket 100 according to an embodiment of the present invention is described below with reference to the accompanying drawings.
[0028] Reference Figures 1-3 According to an embodiment of the present invention, the insulating bracket 100 is used to support a battery safety device. For example, the safety device can be connected to the positive and / or negative terminals of the battery pack via a safety harness. For example, the safety device can be a fuse, circuit breaker, or circuit protection device.
[0029] The insulating support 100 includes a support platform 10 and legs 30. The support platform 10 includes an insulating partition 1 and an insulating support plate 2. The insulating support plate 2 is connected to the bottom of the insulating partition 1 and is divided by the insulating partition 1 into a first support area and a second support area that are separated from each other.
[0030] The support leg 30 is connected to the side of the insulating support plate 2 away from the insulating partition 1. The large surface of the insulating partition 1 intersects with the large surface of the insulating support plate 2. For example, the included angle between the large surface of the insulating partition 1 and the large surface of the insulating support plate 2 can be 80°-100°. Specifically, the large surface of the insulating partition 1 and the large surface of the insulating support plate 2 can be perpendicular to each other.
[0031] It should be explained that the large surface of the insulating partition 1 refers to the surface in which one of the dimensions of the insulating partition 1 in the length direction, the width direction, and the height direction is much smaller than the other two, and the large surface of the insulating partition 1 is parallel to the plane formed by the directions of the two larger dimensions; wherein, the direction in which the smallest dimension of the insulating partition 1 is located is the thickness direction of the insulating partition 1.
[0032] It should be explained that the large surface of the insulating support plate 2 refers to the surface in which one of the dimensions in the length direction, width direction, and height direction of the insulating support plate 2 is much smaller than the other two, and the plane formed by the directions of the two larger dimensions is the large surface of the insulating support plate 2; wherein, the direction in which the smallest dimension of the insulating support plate 2 is located is the thickness direction of the insulating support plate 2.
[0033] When conducting charge / discharge tests on a battery, the battery can be placed vertically on a test bench with the safety device facing downwards. The insulating support 100 is placed on the ground opposite the safety device. The battery's electronic control area cover is removed, and the safety device is placed on the support platform 10. If there are two safety devices, they are placed on the first and second support areas respectively. If there is only one safety device, it can be placed on either the first or second support area. Then, the positive and negative terminals of the test device are connected to the positive and negative terminals of the battery, respectively, to conduct a charge / discharge test. The test device can be a power source or an electrical component.
[0034] This allows the insulating bracket 100 to support the safety device via the support platform 10, preventing the safety device from being suspended. This reduces the stress on the safety harness, lowers the risk of the safety harness detaching from the solder points on the safety device, and reduces the risk of the safety harness detaching from the solder points on the positive and negative terminals, ensuring battery reliability and improving safety during battery testing.
[0035] When there are two safety devices, they can be placed on the first support area and the second support area respectively. The insulating partition 1 reduces the risk of the two safety devices coming into contact, reduces the risk of short circuit caused by the two safety devices coming into contact with each other, and improves the safety during battery testing.
[0036] It should be understood that, in order to ensure the insulation performance of the insulating bracket 100 in supporting the protective device, the insulating partition 1 is an insulating component and the insulating support plate 2 is an insulating component; specifically, the insulating partition 1 can be a wooden component, the insulating partition 1 can be a plastic component, or the insulating partition 1 can be a ceramic component; specifically, the insulating support plate 2 can be a wooden component, the insulating support plate 2 can be a plastic component, or the insulating support plate 2 can be a ceramic component.
[0037] According to the insulating bracket 100 of this utility model, by setting an insulating partition 1 to divide the insulating support plate 2 into a first support area and a second support area that are separated from each other, the two safety devices of the battery can be supported by the first support area and the second support area that are separated from each other, thereby reducing the stress on the safety harness and reducing the risk of the safety harness falling off from the welding point. At the same time, it can reduce the risk of the two safety devices coming into contact with each other and causing a short circuit, thereby improving the safety during battery testing.
[0038] Reference Figure 1 and Figure 2 According to some embodiments of this utility model, the insulating support plate 2 has a first end 21 and a second end 22 at its two ends in the extending direction of the insulating partition 1, respectively, with the first end 21 being higher than the second end 22 in the vertical direction. That is, the insulating support plate 2 is inclined in the vertical direction.
[0039] When using the insulating bracket 100 to support the safety device, the insulating bracket 100 can be placed on the side of the battery facing the operator, with the first end 21 close to the battery. This allows the safety device to be tilted when placed on the insulating bracket 100, resulting in a larger angle between the safety device and the safety harness, thus reducing the risk of the safety harness detaching from the solder joint due to a large angle between them.
[0040] Reference Figure 1 and Figure 2 In some embodiments of this utility model, the top surface of the insulating partition 1 is perpendicular to the vertical direction. That is, the top surface of the insulating partition 1 is perpendicular to the height direction of the insulating support 100. This allows the large surface area of the insulating partition 1 to be larger, enabling the insulating partition 1 to provide better isolation between the two safety devices and improving the reliability of the insulating support 100.
[0041] In some embodiments of this invention, the top surface of the insulating partition 1 is parallel to the large surface of the insulating support plate 2. This allows the insulating partition 1 to have a smaller area, reducing the production cost of the insulating partition 1 and the insulating bracket 100.
[0042] Reference Figure 1 and Figure 2 In some embodiments of this utility model, there are multiple support legs 30, which are arranged at intervals along the circumference of the insulating support plate 2. The support leg 30 connected to the first end 21 is the first support leg, and the support leg 30 connected to the second end 22 is the second support leg. The first support leg extends in a direction away from the second support leg, and the extension direction of the first support leg is perpendicular to the large surface of the insulating support plate 2. That is, the first support leg extends out of the insulating support plate 2. When the safety device is placed on the support platform 10,
[0043] This allows the support platform 10 to reliably transfer the weight of the safety device to the first leg, ensuring that the first leg provides better support and reducing the risk of swaying under load. Specifically, the second leg can also extend in a direction away from the first leg.
[0044] Reference Figure 1 According to some optional embodiments of the present invention, the first support area is recessed towards the support leg 30 to form a first placement groove 23; when the safety device is placed in the first placement groove 23, the first placement groove 23 can limit the safety device, so that the safety device is reliably positioned in the first placement area, so that the support platform 10 can reliably support the safety device, reduce the risk of the safety device falling off the first support area, and improve the reliability of the insulating bracket 100.
[0045] Reference Figure 1 According to some optional embodiments of the present invention, the second support area is recessed towards the support leg 30 to form a second placement groove 24. When the safety device is placed in the second placement groove 24, the second placement groove 24 can limit the safety device, so that the safety device is reliably positioned in the second placement area, and the support platform 10 can reliably support the safety device, reducing the risk of the safety device falling off the second support area and improving the reliability of the insulating bracket 100.
[0046] Reference Figure 1 and Figure 3 According to some optional embodiments of the present invention, a first anti-slip protrusion 25 is provided on the first support area. There are multiple first anti-slip protrusions 25, which are spaced apart on the first support area. For example, the first anti-slip protrusions 25 can be located within the second placement groove 24. When the safety device is placed in the first support area, the first anti-slip protrusions 25 can limit the safety device, ensuring reliable positioning of the safety device in the first placement area. This allows the support platform 10 to reliably support the safety device, reducing the risk of the safety device falling off the first support area and improving the reliability of the insulating bracket 100.
[0047] Reference Figure 1 and Figure 3 According to some optional embodiments of the present invention, a second anti-slip protrusion 26 is provided on the second support area. There are multiple second anti-slip protrusions 26, which are spaced apart on the second support area. When the safety device is placed in the second support area, the second anti-slip protrusions 26 can limit the safety device, ensuring it is reliably positioned in the second placement area. This allows the support platform 10 to reliably support the safety device, reducing the risk of the safety device falling off the second support area and improving the reliability of the insulating bracket 100.
[0048] Reference Figure 1 and Figure 2 According to some alternative embodiments of this utility model, the support leg 30 is telescopic. This allows adjustment of the distance between the support platform 10 and the battery body by adjusting the length of the support leg 30, making the insulating bracket 100 suitable for different testing environments and improving its applicability. Simultaneously, when the ground on which the insulating bracket 100 is placed is uneven, adjusting the length of the support leg 30 allows the insulating bracket 100 to be placed more stably on the ground, ensuring reliable support of the safety device and improving its reliability.
[0049] Reference Figure 1 and Figure 2 According to some alternative embodiments of the present invention, the support leg 30 includes a leg body 3 and an adjusting rod. An adjusting hole 31 is provided at the end of the leg body 3 away from the insulating support plate 2. The adjusting rod passes through the adjusting hole 31, and the adjusting rod is threadedly engaged with the adjusting hole 31; that is, the adjusting hole 31 is a threaded hole. For example, the adjusting rod can be a lead screw or a bolt.
[0050] This allows for high precision in adjusting the length of the outrigger 30, enabling the locking of the adjusting rod and the leg body 3 to be completed without the need for a locking action after the outrigger 30 length is adjusted. This makes the outrigger 30 ready for use immediately after the length adjustment, resulting in a simple structure and convenient operation.
[0051] Reference Figure 1 and Figure 2 According to some alternative embodiments of the present invention, in some further alternative embodiments, there are multiple support legs 30, which are arranged at intervals along the circumference of the insulating support plate 2. A reinforcing plate 40 connects adjacent support legs 30 along the circumference of the insulating support plate 2. This reinforces the structural strength of the insulating bracket 100, thereby improving its reliability. At least one of the reinforcing plates 40 is provided with a handle 50, specifically, the handle 50 may be located at the second end 22. This allows the insulating bracket 100 to be easily accessed by operators.
[0052] In the description of this utility model, it should be understood that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0053] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0054] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0055] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. An insulating bracket for supporting a battery safety device, characterized in that, include: A support platform includes an insulating partition and an insulating support plate, wherein the insulating support plate is connected to the bottom of the insulating partition and is divided by the insulating partition into a first support area and a second support area that are separated from each other. The support leg is connected to the side of the insulating support plate opposite to the insulating partition plate; The large surface of the insulating partition intersects with the large surface of the insulating support plate.
2. The insulating bracket according to claim 1, characterized in that, The insulating support plate has a first end and a second end at its two ends in the extension direction of the insulating partition, and the first end is higher than the second end in the vertical direction.
3. The insulating bracket according to claim 2, characterized in that, The top surface of the insulating partition is perpendicular to the vertical direction.
4. The insulating bracket according to claim 2, characterized in that, The top surface of the insulating partition is parallel to the large surface of the insulating support plate.
5. The insulating bracket according to claim 2, characterized in that, The support leg is a plurality of legs, which are arranged at intervals along the circumference of the insulating support plate. The support leg connected to the first end is the first support leg, and the support leg connected to the second end is the second support leg. The first support leg extends in a direction away from the second support leg, and the extension direction of the first support leg is perpendicular to the large surface of the insulating support plate.
6. The insulating bracket according to claim 1, characterized in that, The first support area is recessed towards the support leg to form a first placement groove; And / or, the second support area is recessed toward the leg to form a second placement groove.
7. The insulating bracket according to claim 1, characterized in that, The first support area is provided with a first anti-slip protrusion, and there are multiple first anti-slip protrusions, which are distributed at intervals on the first support area; And / or, the second support area is provided with a second anti-slip protrusion, and there are multiple second anti-slip protrusions, which are distributed at intervals on the second support area.
8. The insulating bracket according to claim 1, characterized in that, The outriggers are retractable.
9. The insulating bracket according to claim 8, characterized in that, The outrigger includes a leg body and an adjusting rod. The end of the leg body away from the insulating support plate is provided with an adjusting hole, and the adjusting rod passes through the adjusting hole and is threaded into the adjusting hole.
10. The insulating bracket according to any one of claims 1-9, characterized in that, The support legs are multiple, and the multiple support legs are arranged at intervals along the circumference of the insulating support plate. A reinforcing plate is connected between two adjacent support legs in the circumference of the insulating support plate, and at least one of the multiple reinforcing plates is provided with a handle.