Multi-stage crushing device for producing regenerated polyester staple fibers
By designing a cleaning and vibration mechanism for a multi-stage crushing device, the problem of fiber debris accumulation on the inner wall of the crushing device and the conveying pipe was solved, achieving efficient cleaning and smooth output of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANGZHOU GUANGTAI CHEM FIBER
- Filing Date
- 2025-03-10
- Publication Date
- 2026-04-28
AI Technical Summary
In the existing process of producing recycled polyester staple fiber, fiber debris tends to stick to the inside of the crushing device and the conveying pipe, affecting the crushing effect and output, and making cleaning inconvenient.
A multi-stage crushing device was designed, which includes a cleaning mechanism and a vibration mechanism. The cleaning motor and the vibration motor drive the sliding and rotating parts to clean and vibrate the inner wall of the support barrel, thereby preventing the accumulation of debris.
Effective cleaning of the inner wall of the support barrel and prevention of fiber debris accumulation at the discharge port ensures crushing effect and smooth output.
Smart Images

Figure CN224167621U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of recycled polyester staple fiber technology, and in particular to a multi-stage crushing device for the production of recycled polyester staple fiber. Background Technology
[0002] Recycled polyester staple fiber refers to fibers made from raw materials such as waste polyester bottle flakes, polyester fabrics, waste spinning fibers, foam materials, and pulp blocks through processes including crushing, washing, drying, melt extrusion, spinning, winding, bundling, drawing, crimping, heat setting, and cutting. These raw materials, after processing, can form polyester staple fibers of varying lengths. Recycled polyester staple fiber is not only an environmentally friendly material but also has multiple uses. As a type of environmentally friendly fiber, it possesses characteristics such as non-deformation, non-shrinkage, and non-frizziness, making it suitable for the production of various environmentally friendly fabrics. In apparel fabric production, recycled polyester staple fiber can be blended with other fibers, with a blending rate as high as approximately 90%, and is widely used in various textiles. Furthermore, recycled polyester staple fiber can also be used to produce nonwoven fabrics and hollow fibers, and as filling materials such as wadding.
[0003] In the current production of recycled polyester staple fiber, the raw materials need to be crushed first. During the crushing process, many fine fragments are generated. These fragments adhere to the inside of the crushing device and, if not cleaned for a long time, can easily affect the crushing effect. After crushing, the fiber fragments fall to the bottom of the crushing device and are output from the conveying pipe at the bottom of the device. However, because the fiber fragments are relatively light, they easily stick to the conveying pipe, which affects the output of fiber fragments. Therefore, this process needs to be improved. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a multi-stage crushing device for the production of recycled polyester staple fiber, which aims to solve the above-mentioned technical problems.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A multi-stage crushing device for the production of recycled polyester staple fiber includes a support barrel and a support ring, wherein the support ring is fixedly connected to the support barrel; and further includes:
[0007] The support leg has multiple legs, which are evenly arranged on the support ring and fixedly connected to the support ring.
[0008] A support cover is provided on the support barrel and is detachably and fixedly connected to the support barrel;
[0009] The feed inlet is located on the support cover;
[0010] The discharge pipe is installed on the support barrel and is fixedly connected to the support barrel;
[0011] The drive frame is fixedly connected to the support cover;
[0012] A drive motor is fixedly connected to the drive frame;
[0013] The drive shaft is detachably and fixedly connected to the output end of the drive motor, and rotatably connected to the support cover;
[0014] The crushing blades are multiple and are evenly arranged on the drive shaft and fixedly connected to the drive shaft;
[0015] A cleaning mechanism, installed on the support cover, is used to clean the inner wall of the support barrel;
[0016] A vibration mechanism, mounted on the support ring, is used to vibrate the support barrel.
[0017] Preferably, the cleaning mechanism includes:
[0018] A cleaning frame is mounted on the support cover and is detachably and fixedly connected to the support cover;
[0019] Clean the motor and fix it to the cleaning frame;
[0020] The cleaning shaft is detachably and fixedly connected to the output end of the cleaning motor;
[0021] A sliding component is provided on the support cover.
[0022] Preferably, the sliding component includes:
[0023] The first sliding rod is disposed on the support cover and is fixedly connected to the support cover;
[0024] The second sliding rod is fixedly connected to the support cover;
[0025] The third sliding rod is fixedly connected to the support cover;
[0026] A sliding ring is disposed on the cleaning shaft, rotatably connected to the cleaning shaft, slidably connected to the first sliding rod, and also slidably connected to the second sliding rod.
[0027] Preferably, the vibration mechanism comprises:
[0028] The first vibration plate is disposed on the support ring and is fixedly connected to the support ring;
[0029] The second vibration plate is fixedly connected to the support ring;
[0030] The vibration frame is fixedly connected to the first vibration plate;
[0031] A vibration motor is fixedly connected to the vibration frame;
[0032] The vibration shaft is detachably and fixedly connected to the output end of the vibration motor, and rotatably connected to the first vibration plate;
[0033] A rotating component is mounted on the vibration shaft.
[0034] Preferably, the rotating component includes:
[0035] The first rotating plate is mounted on the vibration shaft and is fixedly connected to the vibration shaft;
[0036] The first rotating shaft is fixedly connected to the first rotating plate;
[0037] The second rotating plate is fixedly connected to the first rotating shaft;
[0038] The second rotating shaft is fixedly connected to the second rotating plate and rotatably connected to the second vibrating plate.
[0039] A rotating cylinder is fixedly connected to the first rotating shaft;
[0040] A connecting component is disposed on the first vibration plate.
[0041] Preferably, the connecting component includes:
[0042] A connecting frame is disposed on the first vibration plate and is fixedly connected to the first vibration plate;
[0043] The first connecting shaft is fixedly connected to the connecting frame;
[0044] The connecting plate is rotatably connected to the first connecting shaft;
[0045] The second connecting shaft is rotatably connected to the connecting plate;
[0046] The transmission component is mounted on the second connecting shaft.
[0047] Preferably, the transmission component includes:
[0048] A transmission frame is mounted on the second connecting shaft and is fixedly connected to the second connecting shaft.
[0049] The transmission block is fixedly connected to the transmission frame;
[0050] The transmission rod is fixedly connected to the transmission block.
[0051] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0052] By setting up a cleaning mechanism and sliding components, the inner wall of the support barrel is cleaned, preventing fiber debris from accumulating on the inner wall of the support barrel. By setting up a vibration mechanism, rotating components, connecting components and transmission components, the support barrel is vibrated, preventing fiber debris from accumulating at the discharge port and affecting the discharge of fiber debris. Attached Figure Description
[0053] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0054] Figure 1 A three-dimensional structural schematic diagram of a multi-stage crushing device for the production of recycled polyester staple fiber is shown.
[0055] Figure 2 A top view schematic diagram of a multi-stage crushing device for the production of recycled polyester staple fiber is shown.
[0056] Figure 3 It shows Figure 2 A schematic diagram of the cross-sectional structure of AA.
[0057] Figure 4 An exploded view of the cleaning mechanism of a multi-stage crushing device for the production of recycled polyester staple fiber is shown.
[0058] Figure 5 An exploded view of the vibration mechanism of a multi-stage crushing device for the production of recycled polyester staple fiber is shown.
[0059] Legend:
[0060] 1. Support barrel; 2. Support ring; 3. Support leg; 4. Support cover; 5. Feed inlet; 6. Discharge pipe; 7. Drive frame; 8. Drive motor; 9. Drive shaft; 10. Crushing blade; 11. Cleaning frame; 12. Cleaning motor; 13. Cleaning shaft; 14. First sliding rod; 15. Second sliding rod; 16. Third sliding rod; 17. Sliding ring; 18. First vibrating plate; 19. Second vibrating plate; 20. Vibrating frame; 21. Vibrating motor; 22. Vibrating shaft; 23. First rotating plate; 24. First rotating shaft; 25. Second rotating plate; 26. Second rotating shaft; 27. Rotating cylinder; 28. Connecting frame; 29. First connecting shaft; 30. Connecting plate; 31. Second connecting shaft; 32. Transmission frame; 33. Transmission block; 34. Transmission rod. Detailed Implementation
[0061] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0062] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0063] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0064] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0065] Reference Figures 1 to 5 The present invention provides a further description of an embodiment of a multi-stage crushing device for the production of recycled polyester staple fiber.
[0066] A multi-stage crushing device for producing recycled polyester staple fiber includes a support barrel 1 and a support ring 2, with the support ring 2 fixedly connected to the support barrel 1. It also includes: multiple support legs 3 evenly arranged on the support ring 2 and fixedly connected to it; a support cover 4 disposed on the support barrel 1 and detachably fixedly connected to it; a feed inlet 5 on the support cover 4; a discharge pipe 6 disposed on the support barrel 1 and fixedly connected to it; a drive frame 7 fixedly connected to the support cover 4; a drive motor 8 fixedly connected to the drive frame 7; a drive shaft 9 detachably fixedly connected to the output end of the drive motor 8 and rotatably connected to the support cover 4; multiple crushing blades 10 evenly arranged on the drive shaft 9 and fixedly connected to it; a cleaning mechanism disposed on the support cover 4 for cleaning the inner wall of the support barrel 1; and a vibration mechanism disposed on the support ring 2 for vibrating the support barrel 1.
[0067] Reference Figure 4 In a preferred embodiment, the cleaning mechanism includes: a cleaning frame 11, which is disposed on the support cover 4 and is detachably fixedly connected to the support cover 4; a cleaning motor 12, which is fixedly connected to the cleaning frame 11; a cleaning shaft 13, which is detachably fixedly connected to the output end of the cleaning motor 12; and a sliding component, which is disposed on the support cover 4.
[0068] This configuration allows the cleaning motor 12 to rotate when it is running, causing the cleaning shaft 13, which is detachably and fixedly connected to the output end of the cleaning motor 12, to rotate and drive the sliding components.
[0069] Reference Figure 4 In a preferred embodiment, the sliding component includes: a first sliding rod 14, which is disposed on the support cover 4 and fixedly connected to the support cover 4; a second sliding rod 15, which is fixedly connected to the support cover 4; a third sliding rod 16, which is fixedly connected to the support cover 4; and a sliding ring 17, which is disposed on the cleaning shaft 13, rotatably connected to the cleaning shaft 13, and slidably connected to the first sliding rod 14 and the second sliding rod 15.
[0070] This configuration allows the sliding ring 17, which is rotatably connected to the cleaning shaft 13, to rotate, thereby causing the sliding block to slide on the first sliding rod 14, the second sliding rod 15, and the third sliding rod 16, thus cleaning the inner wall of the support barrel 1.
[0071] Reference Figure 5In a preferred embodiment, the vibration mechanism includes: a first vibration plate 18, disposed on the support ring 2 and fixedly connected to the support ring 2; a second vibration plate 19, fixedly connected to the support ring 2; a vibration frame 20, fixedly connected to the first vibration plate 18; a vibration motor 21, fixedly connected to the vibration frame 20; a vibration shaft 22, detachably fixedly connected to the output end of the vibration motor 21 and rotatably connected to the first vibration plate 18; and a rotating component disposed on the vibration shaft 22.
[0072] This configuration allows the vibration motor 21 to rotate when it is running, driving the vibration shaft 22, which is detachably and fixedly connected to the output end of the vibration motor 21, to rotate the rotating components.
[0073] Reference Figure 5 In a preferred embodiment, the rotating component includes: a first rotating plate 23, disposed on the vibration shaft 22 and fixedly connected to the vibration shaft 22; a first rotating shaft 24, fixedly connected to the first rotating plate 23; a second rotating plate 25, fixedly connected to the first rotating shaft 24; a second rotating shaft 26, fixedly connected to the second rotating plate 25 and rotatably connected to the second vibration plate 19; a rotating cylinder 27, fixedly connected to the first rotating shaft 24; and a connecting component disposed on the first vibration plate 18.
[0074] This configuration causes the first rotating plate 23, which is fixedly connected to the vibration shaft 22, to rotate, the second rotating plate 25, which is fixedly connected to the first rotating shaft 24, to rotate, and the second rotating shaft 26, which is fixedly connected to the second rotating plate 25, to rotate on the second vibration plate 19, thereby driving the rotating cylinder 27, which is fixedly connected to the first rotating shaft 24, to rotate.
[0075] Reference Figure 5 In a preferred embodiment, the connecting component includes: a connecting frame 28, which is disposed on the first vibrating plate 18 and fixedly connected to the first vibrating plate 18; a first connecting shaft 29, which is fixedly connected to the connecting frame 28; a connecting plate 30, which is rotatably connected to the first connecting shaft 29; a second connecting shaft 31, which is rotatably connected to the connecting plate 30; and a transmission component, which is disposed on the second connecting shaft 31.
[0076] This configuration allows the connecting plate 30, which is rotatably connected to the second connecting shaft 31, to rotate around the axis of the first connecting shaft 29, which is fixedly connected to the connecting frame 28.
[0077] Reference Figure 5 In a preferred embodiment, the transmission component includes: a transmission frame 32, which is disposed on the second connecting shaft 31 and fixedly connected to the second connecting shaft 31; a transmission block 33, which is fixedly connected to the transmission frame 32; and a transmission rod 34, which is fixedly connected to the transmission block 33.
[0078] This configuration ensures that when the rotating cylinder 27 contacts the transmission block 33, it drives the transmission block 33 to move away from the rotating cylinder 27, causing the transmission rod 34, which is fixedly connected to the transmission block 33, to move closer to the support barrel 1, thereby vibrating the support barrel 1.
[0079] Working principle: In use, first start the drive motor 8, which drives the drive shaft 9, which is detachably fixed to the output end of the drive motor 8, to rotate. This causes the crushing blade 10, which is fixed to the drive shaft 9, to rotate. Then, the fiber to be crushed is put into the support barrel 1 through the feed port 5 for crushing. Then, start the vibration motor 21, which drives the vibration shaft 22, which is detachably fixed to the output end of the vibration motor 21, to rotate. This causes the first rotating plate 23, which is fixed to the vibration shaft 22, to rotate. This causes the second rotating plate 25, which is fixed to the first rotating shaft 24, to rotate. This causes the second rotating shaft 26, which is fixed to the second rotating plate 25, to rotate on the second vibration plate 19. This causes the rotating cylinder 27, which is fixed to the first rotating shaft 24, to rotate. When the rotating cylinder 27 contacts the transmission block 33, it causes the transmission block 33 to move away from the rotating cylinder 27. This causes the transmission rod 34, which is fixed to the transmission block 33, to move closer to the support barrel 1. This causes the connecting plate 30, which is rotatably connected to the second connecting shaft 31, to rotate around the axis of the first connecting shaft 29, which is fixed to the connecting frame 28. This causes the support barrel 1 to vibrate.
[0080] After crushing is completed, the cleaning motor 12 is started, which drives the cleaning shaft 13, which is detachably and fixedly connected to the output end of the cleaning motor 12, to rotate. This causes the sliding ring 17, which is rotatably connected to the cleaning shaft 13, to rotate, thereby driving the sliding block to slide on the first sliding rod 14, the second sliding rod 15, and the third sliding rod 16, thereby cleaning the inner wall of the support barrel 1.
[0081] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A multi-stage crushing device for the production of recycled polyester staple fiber, comprising a support barrel (1) and a support ring (2), wherein the support ring (2) is fixedly connected to the support barrel (1); characterized in that, Also includes: The support leg (3) has multiple legs, and the multiple support legs (3) are evenly arranged on the support ring (2) and fixedly connected to the support ring (2); A support cover (4) is provided on the support barrel (1) and is detachably and fixedly connected to the support barrel (1); The feed inlet (5) is located on the support cover (4); The discharge pipe (6) is set on the support barrel (1) and fixedly connected to the support barrel (1); The drive frame (7) is fixedly connected to the support cover (4); The drive motor (8) is fixedly connected to the drive frame (7); The drive shaft (9) is detachably and fixedly connected to the output end of the drive motor (8), and is rotatably connected to the support cover (4); The crushing blade (10) has multiple blades, and the multiple crushing blades (10) are evenly arranged on the drive shaft (9) and fixedly connected to the drive shaft (9); A vibration mechanism is provided on the support ring (2) for vibrating the support barrel (1); The first vibration plate (18) is disposed on the support ring (2) and is fixedly connected to the support ring (2); The second vibration plate (19) is fixedly connected to the support ring (2); The vibration frame (20) is fixedly connected to the first vibration plate (18); A vibration motor (21) is fixedly connected to the vibration frame (20); The vibration shaft (22) is detachably fixed to the output end of the vibration motor (21) and rotatably connected to the first vibration plate (18); The first rotating plate (23) is disposed on the vibration shaft (22) and is fixedly connected to the vibration shaft (22); The first rotating shaft (24) is fixedly connected to the first rotating plate (23); The second rotating plate (25) is fixedly connected to the first rotating shaft (24); The second rotating shaft (26) is fixedly connected to the second rotating plate (25) and rotatably connected to the second vibrating plate (19); The rotating cylinder (27) is fixedly connected to the first rotating shaft (24); A connecting frame (28) is disposed on the first vibrating plate (18) and is fixedly connected to the first vibrating plate (18); The first connecting shaft (29) is fixedly connected to the connecting frame (28); The connecting plate (30) is rotatably connected to the first connecting shaft (29); The second connecting shaft (31) is rotatably connected to the connecting plate (30); The transmission frame (32) is disposed on the second connecting shaft (31) and is fixedly connected to the second connecting shaft (31); The transmission block (33) is fixedly connected to the transmission frame (32); The transmission rod (34) is fixedly connected to the transmission block (33); A cleaning mechanism is installed on the support cover (4) and is used to clean the inner wall of the support barrel (1).
2. The multi-stage crushing device for producing recycled polyester staple fiber according to claim 1, characterized in that, The cleaning mechanism includes: The cleaning frame (11) is set on the support cover (4) and is detachably fixed to the support cover (4); The cleaning motor (12) is fixedly connected to the cleaning frame (11); The cleaning shaft (13) is detachably and fixedly connected to the output end of the cleaning motor (12); A sliding component is provided on the support cover (4).
3. The multi-stage crushing device for producing recycled polyester staple fiber according to claim 2, characterized in that, The sliding component includes: The first sliding rod (14) is disposed on the support cover (4) and is fixedly connected to the support cover (4); The second sliding rod (15) is fixedly connected to the support cover (4); The third sliding rod (16) is fixedly connected to the support cover (4); the sliding ring (17) is set on the cleaning shaft (13), rotatably connected to the cleaning shaft (13), slidably connected to the first sliding rod (14), and also slidably connected to the second sliding rod (15).