Spraying device with spraying head convenient to replace

By designing an automated spraying device, the problems of low efficiency and poor safety of manual operation of existing spraying devices have been solved, realizing an efficient and safe spraying process and simplifying nozzle replacement.

CN224167759UActive Publication Date: 2026-04-28JIANGXI KESHUNLONG AUTO PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI KESHUNLONG AUTO PARTS CO LTD
Filing Date
2025-04-10
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing spraying equipment requires manual handling, resulting in low work efficiency and safety hazards.

Method used

A spraying device with easy-to-change spray head was designed. It adopts an automated spraying system, including a housing, spray pipe, spray head, pump body, dual-axis motor and synchronous belt, to realize automatic spraying and mixing functions, thereby improving spraying uniformity and safety.

Benefits of technology

It improves spraying efficiency, reduces the harm of exhaust gas to workers, enhances safety, simplifies the nozzle replacement process, and improves the practicality of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224167759U_ABST
    Figure CN224167759U_ABST
Patent Text Reader

Abstract

The utility model discloses a spraying device convenient for replacing a spraying head, which comprises a box body, a partition plate is fixedly connected to the middle position in the box body, and spraying pipes are fixedly arranged on the bottom surface of the partition plate and the two sides of the inner wall of the box body. According to the paint stirring device, the double-shaft motor is started, the double-shaft motor drives the synchronous wheel to rotate, and the synchronous wheel can drive the first rotating rod and the second rotating rod to rotate through the use of the synchronous belt while rotating, so that the stirring blades on the first rotating rod rotate, paint in the box body can be stirred, and the paint in the box body can be uniformly stirred; the second rotating rod drives the placing seat to rotate while rotating, so that the workpiece on the placing seat rotates, paint can be uniformly sprayed onto the workpiece, the spraying uniformity of the workpiece is improved, the workpiece can be conveniently and automatically sprayed, the working efficiency is improved, and the labor intensity of workers is reduced. And in addition, the adverse effect of waste gas generated during spraying on workers can be reduced, and the safety of the spraying device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of spraying equipment technology, and more specifically, to a spraying device that facilitates the replacement of spray heads. Background Technology

[0002] Automotive parts are the various units that make up a car and serve the vehicle. Their manufacturing process includes painting, with the most common process being the application of one or more layers of paint to the surface. Applying appropriate paint to automotive parts not only provides protection and extends their lifespan but also improves their appearance. Currently, painting equipment is used in the production and processing of automotive parts.

[0003] Existing spraying equipment is usually used by manual hand-held sprayers to spray automotive parts. This not only reduces work efficiency but also makes it easy for workers to inhale the exhaust fumes during spraying, which can have adverse effects on their lungs and reduce safety during use. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a spraying device with an easy-to-change spray head, which has the advantages of automatically spraying workpieces and high work efficiency, thereby solving the problems mentioned in the background technology.

[0006] (II) Technical Solution

[0007] To achieve the aforementioned advantages of automatic workpiece spraying and high work efficiency, the specific technical solution adopted by this utility model is as follows:

[0008] A spraying device for easy replacement of spray heads includes a housing. A partition is fixedly connected to the center of the housing's interior. Spray pipes are fixedly installed on the bottom surface of the partition and on both sides of the inner wall of the housing. A first connecting pipe is fixedly connected to each spray pipe, and a spray head is provided on one side of the first connecting pipe. A second connecting pipe is fixedly installed on the spray head, with one end of the second connecting pipe extending into the interior of the first connecting pipe. A mounting plate is provided on one side surface of the housing, and a pump body is fixedly installed on the top surface of the mounting plate. The pump body is connected to the housing via a material extraction pipe. The material conveying pipe is connected to the spraying pipe. A bushing is provided at the middle position of the top surface of the box, and a first rotating rod is passed through the bushing. A stirring blade is fixedly provided on the first rotating rod inside the box. A bushing is provided at the middle position of the bottom surface of the box, and a second rotating rod is passed through the bushing. A placement seat is provided at the top of the second rotating rod inside the box. A dual-shaft motor is fixedly installed at the middle position of one side surface of the box, and a synchronous pulley is fixedly connected to the output end of the dual-shaft motor and one end of the first and second rotating rods. A synchronous belt is provided between the synchronous pulleys.

[0009] Furthermore, the outer surface of the second connecting pipe is provided with external threads, and the inner wall of the first connecting pipe is provided with internal threads, and the external threads and internal threads are threadedly connected.

[0010] Furthermore, there are multiple spray pipes, and these multiple spray pipes are evenly distributed on both sides of the partition and the inner wall of the box.

[0011] Furthermore, the outer surface of the nozzle is provided with anti-slip blocks, and there are multiple anti-slip blocks, which are evenly distributed on the outer surface of the nozzle.

[0012] Furthermore, a feed pipe is provided on one side of the top surface of the box.

[0013] Furthermore, a drain pipe is provided on one side surface of the box body below the mounting plate, and a valve is fixedly installed on the drain pipe.

[0014] Furthermore, the bottom surface of the box is provided with support legs on both sides, and a collection box is provided on one side of the support legs.

[0015] Furthermore, the front surface of the box is provided with a door, which is hinged to the box via a hinge.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present invention provides a spraying device that facilitates the replacement of the spray head, and has the following beneficial effects:

[0018] (1) In this utility model, paint is added into the box, and the pump body on one side of the mounting plate is opened. The pump body transports the paint in the box to the spraying pipe through the suction pipe and then sprays the paint through the nozzle on the spraying pipe. The workpiece on the placement seat can be automatically sprayed. The dual-axis motor is turned on, and the dual-axis motor drives the synchronous wheel to rotate. When the synchronous wheel rotates, the synchronous belt drives the first rotating rod and the second rotating rod to rotate. The stirring blade on the first rotating rod rotates, which can stir the paint in the box. When the second rotating rod rotates, it drives the placement seat to rotate, which makes the workpiece on the placement seat rotate. The paint can be evenly sprayed onto the workpiece, which helps to improve the uniformity of the spraying of the workpiece. This facilitates automatic spraying of the workpiece, which not only improves its working efficiency, but also reduces the adverse effects of the exhaust gas during spraying on the workers and improves its safety.

[0019] (2) This utility model, through the use of multiple spray pipes and nozzles, and through the use of the placement seat at the top of the second rotating rod, can evenly spray paint onto the workpiece, which is beneficial to the spraying effect of the workpiece. By rotating the nozzle, the external thread on the outer surface of the second connecting pipe on the nozzle is moved away from the internal thread on the inner wall of the first connecting pipe. When the second connecting pipe is moved away from the first connecting pipe, the nozzle can be removed from the spray pipe, reducing the limitations during use and thus improving its practicality. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of a spraying device that facilitates the replacement of spray heads according to an embodiment of the present utility model.

[0022] Figure 2 This is an enlarged view (A) of a spraying device for easy replacement of spray heads according to an embodiment of the present utility model;

[0023] Figure 3 This is a front view of a spraying device that facilitates the replacement of spray heads according to an embodiment of the present utility model;

[0024] Figure 4 This is a schematic diagram of the nozzle structure of a spraying device that facilitates nozzle replacement according to an embodiment of the present utility model.

[0025] In the picture:

[0026] 1. Housing; 2. Feed pipe; 3. Synchronous pulley; 4. First rotating rod; 5. Agitator blade; 6. Synchronous belt; 7. Partition plate; 8. Dual-shaft motor; 9. Placement seat; 10. Second rotating rod; 11. Pump body; 12. Mounting plate; 13. Spraying pipe; 14. Spray nozzle; 15. Valve; 16. Drain pipe; 17. Collection box; 18. First connecting pipe; 19. Internal thread; 20. External thread; 21. Anti-slip block; 22. Second connecting pipe; 23. Housing door; 24. Support leg. Detailed Implementation

[0027] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0028] According to an embodiment of the present invention, a spraying device that facilitates the replacement of spray heads is provided.

[0029] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, a spraying device for easy replacement of spray heads according to an embodiment of the present invention includes a housing 1. A partition 7 is fixedly connected to the middle position inside the housing 1. Spraying pipes 13 are fixedly installed on the bottom surface of the partition 7 and on both sides of the inner wall of the housing 1. A first connecting pipe 18 is fixedly connected to the spraying pipe 13, and a nozzle 14 is provided on one side of the first connecting pipe 18. A second connecting pipe 22 is fixedly installed on the nozzle 14, and one end of the second connecting pipe 22 extends into the interior of the first connecting pipe 18. A mounting plate 12 is provided on one side surface of the housing 1, and the mounting plate 12... A pump body 11 is fixedly installed on the top surface. The pump body 11 is connected to the housing 1 via a suction pipe and to the spray pipe 13 via a delivery pipe. A bushing is provided at the middle position of the top surface of the housing 1, and a first rotating rod 4 passes through the bushing. A stirring blade 5 is fixedly installed on the first rotating rod 4 inside the housing 1. A bushing is provided at the middle position of the bottom surface of the housing 1, and a second rotating rod 10 passes through the bushing. A placement seat 9 is provided at the top of the second rotating rod 10 inside the housing 1. A dual-shaft motor 8 is fixedly installed at the middle position of one side surface of the housing 1. The output end of motor 8 and one end of the first rotating rod 4 and the second rotating rod 10 are fixedly connected to synchronous pulleys 3. A synchronous belt 6 is provided between the synchronous pulleys 3. When paint is added to the housing 1, the pump body 11 on one side of the mounting plate 12 is opened. The pump body 11 conveys the paint in the housing 1 to the spray pipe 13 through the suction pipe and the delivery pipe. The paint is then sprayed out through the nozzle 14 on the spray pipe 13, thus automatically spraying the workpiece on the placement seat 9. When the dual-axis motor 8 is turned on, the dual-axis motor 8 drives the synchronous pulleys 3 to rotate. The synchronous pulleys 3 rotate simultaneously with the synchronous belt 6. The use of synchronous belt 6 drives the first rotating rod 4 and the second rotating rod 10 to rotate, causing the stirring blade 5 on the first rotating rod 4 to rotate and stir the paint in the box 1. At the same time, the second rotating rod 10 drives the placement seat 9 to rotate, causing the workpiece on the placement seat 9 to rotate. This allows the paint to be sprayed evenly onto the workpiece, which helps to improve the uniformity of the spraying and facilitates automatic spraying of the workpiece. This not only improves the work efficiency but also reduces the adverse effects of exhaust gas during spraying on the workers and improves their safety.

[0030] In one embodiment, the outer surface of the second connecting pipe 22 is provided with an external thread 20, and the inner wall of the first connecting pipe 18 is provided with an internal thread 19. The external thread 20 and the internal thread 19 are threadedly connected. By rotating the nozzle 14, the external thread 19 on the outer surface of the second connecting pipe 22 on the nozzle 14 is moved away from the internal thread 20 on the inner wall of the first connecting pipe 18. When the second connecting pipe 22 is moved away from the first connecting pipe 18, the nozzle 14 can be removed from the spray pipe 13, reducing the limitations during use and thus improving its practicality.

[0031] In one embodiment, a plurality of spray pipes 13 are provided, and the plurality of spray pipes 13 are evenly distributed on both sides of the inner wall of the partition 7 and the housing 1. The use of spray pipes 13 and nozzles 14 can improve the uniformity of spraying on the workpiece.

[0032] In one embodiment, the outer surface of the nozzle 14 is provided with anti-slip blocks 21. There are multiple anti-slip blocks 21, and the multiple anti-slip blocks 21 are evenly distributed on the outer surface of the nozzle 14. The use of anti-slip blocks 21 can improve the anti-slip effect of the nozzle 14, thereby making it easier to remove the nozzle 14 from the first connecting pipe 18.

[0033] In one embodiment, a feed pipe 2 is provided on one side of the top surface of the housing 1, through which paint can be added to the housing 1.

[0034] In one embodiment, a drain pipe 16 is provided on one side surface of the housing 1 below the mounting plate 12, and a valve 15 is fixedly installed on the drain pipe 16. By opening the valve 15 on the drain pipe 16, the used paint at the bottom of the housing 1 can be discharged.

[0035] In one embodiment, the bottom surface of the box 1 is provided with support legs 24 on both sides, and a collection box 17 is provided on one side of the support legs 24, wherein excess paint can be collected by using the collection box 17.

[0036] In one embodiment, the front surface of the housing 1 is provided with a door 23, which is hinged to the housing 1 via a hinge. The workpiece can be picked up and put in by opening the door 23.

[0037] In one embodiment, the control switch control circuit can be implemented by simple programming by those skilled in the art, and is common knowledge in the field. It is only used and not modified, so the control method and circuit connection will not be described in detail.

[0038] Working principle: Paint is added to the housing 1. The pump 11 on one side of the mounting plate 12 is opened. The pump 11 conveys the paint in the housing 1 to the spray pipe 13 through the suction pipe and the delivery pipe. The paint is then sprayed out through the nozzle 14 on the spray pipe 13, automatically spraying the workpiece on the placement seat 9. By turning on the dual-axis motor 8, the synchronous pulley 3 is rotated. The synchronous pulley 3, through the use of the synchronous belt 6, drives the first rotating rod 4 and the second rotating rod 10 to rotate. This causes the stirring blade 5 on the first rotating rod 4 to rotate, which stirs the paint in the housing 1. The second rotating rod 10, while rotating, drives the placement seat... Rotating the nozzle 14 causes the workpiece on the placement seat 9 to rotate, which allows the paint to be sprayed evenly onto the workpiece, improving the uniformity of the spraying and facilitating automatic spraying. This not only improves work efficiency but also reduces the adverse effects of exhaust fumes on workers, enhancing safety. By rotating the nozzle 14, the external thread 19 on the outer surface of the second connecting pipe 22 on the nozzle 14 moves away from the internal thread 20 on the inner wall of the first connecting pipe 18. When the second connecting pipe 22 moves away from the first connecting pipe 18, the nozzle 14 can be removed from the spraying pipe 13, reducing limitations during use and improving its practicality.

[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A spraying device for easy replacement of spray heads, comprising a housing (1), characterized in that, A partition (7) is fixedly connected to the middle of the interior of the box (1). Spray pipes (13) are fixedly installed on the bottom surface of the partition (7) and on both sides of the inner wall of the box (1). A first connecting pipe (18) is fixedly connected to the spray pipe (13), and a nozzle (14) is provided on one side of the first connecting pipe (18). A second connecting pipe (22) is fixedly installed on the nozzle (14), and one end of the second connecting pipe (22) extends into the interior of the first connecting pipe (18). A mounting plate (12) is provided on one side surface of the box (1), and a pump body (11) is fixedly installed on the top surface of the mounting plate (12). The pump body (11) is connected to the box (1) through a material extraction pipe, and the pump body (11) conveys material. The tube is connected to the spray pipe (13). A bushing is provided at the middle position of the top surface of the box (1), and a first rotating rod (4) is provided through the bushing. A stirring blade (5) is fixedly provided on the first rotating rod (4) inside the box (1). A bushing is provided at the middle position of the bottom surface of the box (1), and a second rotating rod (10) is provided through the bushing. A placement seat (9) is provided at the top of the second rotating rod (10) inside the box (1). A dual-shaft motor (8) is fixedly installed at the middle position of one side surface of the box (1), and a synchronous pulley (3) is fixedly connected to the output end of the dual-shaft motor (8) and one end of the first rotating rod (4) and the second rotating rod (10). A synchronous belt (6) is provided between the synchronous pulleys (3).

2. The spraying device for easy replacement of spray heads according to claim 1, characterized in that, The outer surface of the second connecting pipe (22) is provided with an external thread (20), and the inner wall of the first connecting pipe (18) is provided with an internal thread (19). The external thread (20) and the internal thread (19) are threadedly connected.

3. The spraying device for easy replacement of the spray head according to claim 1, characterized in that, There are multiple spray pipes (13), and the multiple spray pipes (13) are evenly distributed on both sides of the inner wall of the partition (7) and the box (1).

4. The spraying device for easy replacement of the spray head according to claim 1, characterized in that, The outer surface of the nozzle (14) is provided with anti-slip blocks (21), and there are multiple anti-slip blocks (21) evenly distributed on the outer surface of the nozzle (14).

5. A spraying device for easy replacement of spray heads according to claim 1, characterized in that, The top surface of the box (1) is provided with a feed pipe (2).

6. A spraying device for easy replacement of spray heads according to claim 1, characterized in that, A drain pipe (16) is provided on one side surface of the box (1) below the mounting plate (12), and a valve (15) is fixedly installed on the drain pipe (16).

7. A spraying device for easy replacement of spray heads according to claim 1, characterized in that, The bottom surface of the box (1) is provided with legs (24) on both sides, and a collection box (17) is provided on one side of the legs (24).

8. A spraying device for easy replacement of spray heads according to claim 1, characterized in that, The front surface of the box (1) is provided with a box door (23), which is hinged to the box (1) by a hinge.