Roller changing device of coating machine

By designing a roller changing device for a coating machine, the machine utilizes a frame, casters, and a transmission system to achieve mechanized lifting and height adjustment of the rollers, solving the problem of requiring a large amount of manpower for roller changing in existing coating machines and improving the efficiency and convenience of roller changing.

CN224167882UActive Publication Date: 2026-04-28FOSHAN WISE STAR NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN WISE STAR NEW MATERIAL CO LTD
Filing Date
2025-04-18
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

The existing coating machine roller changing process requires a lot of manpower and is not very efficient.

Method used

A roller changing device for a coating machine was designed, including a frame, casters, handrails, support plates, trays, and a transmission system. The device achieves the lifting and height adjustment of the rollers through mechanization, reducing manual operation.

Benefits of technology

It improves the convenience and efficiency of changing rollers on the coating machine, and reduces the time and effort required for manual lifting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller changing device of a coating machine, which belongs to the technical field of roller changing devices and comprises a frame body and a roller changing mechanism, a plurality of universal wheels are fixedly mounted at the bottom of the frame body, handrails are fixedly mounted on the outer walls of two sides of the frame body, the roller changing mechanism comprises two supporting plates, each supporting plate is fixedly mounted at the top of the frame body, and the universal wheels are fixedly mounted on the handrails. A limiting groove is formed in the outer wall of each supporting plate, a supporting rod is movably embedded between the interiors of the two limiting grooves, the outer surface of the supporting rod is slidably sleeved with two supporting plates, an arc-shaped containing groove is formed in the top of each supporting plate, the frame body is used for supporting the roller replacing mechanism, the position of the frame body is conveniently transferred through universal wheels, and the frame body is conveniently pushed to move through handrails; the roller of the coating machine is conveniently lifted through the supporting plates and the arc-shaped placing grooves in the surfaces of the supporting plates, the supporting rods slide in the limiting grooves in the two supporting plates, the two supporting plates are conveniently driven to carry out height adjustment, then the height of the lifted roller is conveniently adjusted, time and labor are prevented from being wasted by manual lifting, and the roller replacement convenience of the coating machine is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of roller changing devices, and more specifically, to a roller changing device for a coating machine. Background Technology

[0002] Coating machines are mainly used for surface coating processes of films, paper, etc. This machine coats a roll of substrate with a layer of adhesive, paint or ink with a specific function, and then dries it before cutting it into sheets or rewinding it.

[0003] It adopts a dedicated multi-functional coating head, which can realize various forms of surface coating. The coating machine is equipped with a full-speed automatic film splicing mechanism for both unwinding and winding, and PLC program tension closed-loop automatic control.

[0004] During the use of coating machines, roller changing is often required. Currently, most roller changing processes are done manually. Manual roller changing requires someone to lift the rotating roller and another operator to install it, which not only consumes a lot of manpower but also has low efficiency. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide a coating machine roller changing device, which aims to solve the problems mentioned in the background art.

[0006] To solve the above problems, the present invention adopts the following technical solution:

[0007] A coating machine roller changing device, comprising:

[0008] The frame has multiple casters fixedly installed at its bottom, and handrails fixedly installed on both outer walls of its sides; and

[0009] The roller changing mechanism includes two support plates, each of which is fixedly installed on the top of the frame. Each support plate has a limiting groove on its outer wall. A support rod is movably embedded between the two limiting grooves. Two support plates are slidably sleeved on the outer surface of the support rod. Each support plate has an arc-shaped placement groove on its top.

[0010] As a preferred embodiment of this utility model, a transmission shaft is rotatably embedded between the outer walls of the two support plates, two gears are fixedly sleeved on the outer surface of the transmission shaft, a reinforcing plate is fixedly connected between the outer walls of the two support plates, two limiting plates are fixedly installed on one side of the outer wall of the reinforcing plate, a toothed plate is movably embedded between the inner walls of each limiting plate, and each toothed plate meshes with the corresponding gear, and the top of each toothed plate is fixedly connected to the support rod.

[0011] In a preferred embodiment of this utility model, a drive housing is fixedly installed on the outer wall of one of the support plates. An installation shaft is rotatably connected between the drive housing and the corresponding support plate. The installation shaft and the transmission shaft are connected by a sprocket and a chain drive. A worm gear is fixedly sleeved on the outer surface of the installation shaft. A worm is rotatably embedded in the outer wall of the drive housing, and the worm and the worm gear mesh. A handle is fixedly sleeved on the outer surface of the worm.

[0012] In a preferred embodiment of this utility model, the support rod is composed of multiple square rods and two round rods.

[0013] As a preferred embodiment of this utility model, two stabilizing frames are rotatably sleeved on the outer surface of the transmission shaft, and each stabilizing frame is fixedly connected to the frame body and the reinforcing plate.

[0014] As a preferred embodiment of this utility model, a counterweight is fixedly installed on the top of the frame.

[0015] Beneficial effects

[0016] Compared with the prior art, this utility model provides a roller changing device for a coating machine, which has the following advantages:

[0017] 1. In this solution, the frame is used to support the roller changing mechanism. The casters facilitate the relocation of the frame, and the handrails facilitate the movement of the frame. The pallets and their arc-shaped placement grooves facilitate the lifting of the coating machine rollers. The support rod slides inside the limiting grooves on the two support plates, which facilitates the height adjustment of the two pallets, thereby facilitating the height adjustment of the lifted rollers. This avoids the time-consuming and laborious manual lifting and improves the convenience of roller changing in the coating machine.

[0018] 2. In this design, the support rod consists of multiple square rods and two round rods. The pallet and the limiting groove are adapted to the square rod sections on the support rod. The cooperation between the square rod sections and the limiting groove improves the stability of the support rod's lifting and lowering. When the pallet moves to the square rod section, it ensures that the pallet remains perpendicular to the support rod, thus facilitating the lifting of the coating machine's rollers. When the pallet moves to the round rod section on the support rod, it facilitates its flipping, improving the pallet's performance. Attached Figure Description

[0019] Figure 1 This is a perspective view of the present utility model;

[0020] Figure 2 This is a second-view perspective perspective view of the present invention;

[0021] Figure 3 This is a cross-sectional view of the present invention;

[0022] Figure 4 This utility model Figure 3A partial schematic diagram.

[0023] Explanation of the labels in the diagram:

[0024] 1. Frame; 2. Casters; 3. Handrail; 4. Roller changing mechanism; 401. Support plate; 402. Support rod; 403. Support plate; 404. Drive shaft; 405. Gear; 406. Reinforcing plate; 407. Limiting plate; 408. Gear plate; 5. Drive housing; 6. Mounting shaft; 7. Worm gear; 8. Worm; 9. Rotary handle; 10. Stabilizer; 11. Counterweight. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0026] Example:

[0027] Please see Figure 1-4 A coating machine roller changing device, comprising:

[0028] Frame 1, with multiple casters 2 fixedly installed at the bottom of frame 1, and handrails 3 fixedly installed on both outer walls of frame 1; and

[0029] The roller changing mechanism 4 includes two support plates 401. Each support plate 401 is fixedly installed on the top of the frame 1. Each support plate 401 has a limit groove on its outer wall. A support rod 402 is movably embedded between the two limit grooves. Two support plates 403 are slidably sleeved on the outer surface of the support rod 402. Each support plate 403 has an arc-shaped placement groove on its top.

[0030] In this embodiment, the frame 1 is used to support the roller changing mechanism 4. The universal wheels 2 facilitate the position transfer of the frame 1, and the handrail 3 facilitates the movement of the frame 1. The support plate 403 and its surface arc-shaped placement groove facilitate the lifting of the coating machine roller. The support rod 402 slides inside the limiting groove on the two support plates 401, which facilitates the height adjustment of the two support plates 403, thereby facilitating the height adjustment of the lifted roller, avoiding the time and effort of manual lifting, and improving the convenience of roller changing in the coating machine.

[0031] Please refer to the specific details. Figure 2-3As shown, a drive shaft 404 is rotatably embedded between the outer walls of the two support plates 401. Two gears 405 are fixedly sleeved on the outer surface of the drive shaft 404. A reinforcing plate 406 is fixedly connected between the outer walls of the two support plates 401. Two limiting plates 407 are fixedly installed on one side of the outer wall of the reinforcing plate 406. A toothed plate 408 is movably embedded between the inner walls of each limiting plate 407. Each toothed plate 408 meshes with the corresponding gear 405. The top of each toothed plate 408 is fixedly connected to the support rod 402.

[0032] In this embodiment, the rotation of the drive shaft 404 facilitates the rotation of the gear 405. Since the gear 405 meshes with the toothed plate 408, it facilitates the sliding of the toothed plate 408 inside the limiting plate 407, which in turn facilitates the lifting and lowering of the support rod 402, making it convenient to use the roller changing mechanism 4. The limiting plate 407 is fixed to the outer wall of the reinforcing plate 406, improving the stability of the toothed plate 408's movement.

[0033] Please refer to the specific details. Figure 3-4 As shown, a drive housing 5 is fixedly installed on the outer wall of one of the support plates 401. A mounting shaft 6 is rotatably connected between the drive housing 5 and the corresponding support plate 401. The mounting shaft 6 and the transmission shaft 404 are connected by a sprocket and a chain drive. A worm gear 7 is fixedly sleeved on the outer surface of the mounting shaft 6. A worm 8 is rotatably embedded on the outer wall of the drive housing 5, and the worm 8 and the worm gear 7 mesh. A handle 9 is fixedly sleeved on the outer surface of the worm 8.

[0034] In this embodiment, the handle 9 facilitates the rotation of the worm gear 8 on the drive housing 5, which in turn facilitates the rotation of the worm wheel 7, which in turn facilitates the rotation of the mounting shaft 6. Together with the chain and sprocket, it facilitates the rotation of the transmission shaft 404, thereby improving the ease of use of the roller changing mechanism 4. The worm wheel and worm gear have a self-locking function, which facilitates the adjustment of the positioning of the rear support rod 402, thereby facilitating the roller changing of the coating machine.

[0035] Please refer to the specific details. Figure 1-3 As shown, the support rod 402 consists of multiple square rods and two round rods.

[0036] In this embodiment, the pallet 403 and the limiting groove are both adapted to the square rod portion on the support rod 402. The square rod portion of the support rod 402 and the limiting groove cooperate to improve the stability of the lifting and lowering of the support rod 402. When the pallet 403 moves to the square rod portion, it is convenient to keep the pallet 403 perpendicular to the support rod 402, thereby facilitating the lifting of the coating machine roller. When the pallet 403 moves to the round rod portion on the support rod 402, it is convenient to flip it over, thereby improving the use effect of the pallet 403.

[0037] Please refer to the specific details. Figure 2 As shown, two stabilizers 10 are rotatably mounted on the outer surface of the drive shaft 404, and each stabilizer 10 is fixedly connected to the frame 1 and the reinforcing plate 406.

[0038] In this embodiment, the installation stability of the drive shaft 404 is further improved by the stabilizer 10.

[0039] Please refer to the specific details. Figure 1 As shown, a counterweight 11 is fixedly installed on the top of the frame 1.

[0040] In this embodiment, the support stability of the frame 1 is improved by using counterweight 11.

[0041] Working principle: In use, place the roller to be installed in the arc-shaped placement slot on the two support plates 403, push the handle 3, and with the universal wheels 2, move the frame 1 to the bottom of the coating machine roller. Turn the handle 9, which drives the worm gear 8 on the drive housing 5 to rotate, which in turn drives the worm wheel 7 to rotate, which in turn drives the mounting shaft 6 to rotate. With the help of the chain and sprocket, the drive shaft 404 rotates, which drives the gear 405 to rotate. Since the gear 405 meshes with the corresponding toothed plate 408, the toothed plate 408 is driven to rise inside the limiting plate 407, which drives the support rod 401 to lift upward, and drives the support plate 403 and the roller above it to the coating machine roller installation position for roller replacement.

[0042] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0043] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A roller changing device for a coating machine, characterized in that, include: A frame (1), the bottom of which is fixedly equipped with multiple casters (2), and handrails (3) are fixedly installed on both outer walls of the frame (1); and The roller changing mechanism (4) includes two support plates (401). Each support plate (401) is fixedly installed on the top of the frame (1). Each support plate (401) has a limiting groove on its outer wall. A support rod (402) is movably embedded between the two limiting grooves. Two support plates (403) are slidably sleeved on the outer surface of the support rod (402). Each support plate (403) has an arc-shaped placement groove on its top.

2. The coating machine roller changing device according to claim 1, characterized in that, A drive shaft (404) is rotatably embedded between the outer walls of the two support plates (401). Two gears (405) are fixedly sleeved on the outer surface of the drive shaft (404). A reinforcing plate (406) is fixedly connected between the outer walls of the two support plates (401). Two limiting plates (407) are fixedly installed on one side of the outer wall of the reinforcing plate (406). A toothed plate (408) is movably embedded between the inner walls of each limiting plate (407). Each toothed plate (408) meshes with the corresponding gear (405). The top of each toothed plate (408) is fixedly connected to the support rod (402).

3. A coating machine roller changing device according to claim 2, characterized in that, A drive housing (5) is fixedly installed on the outer wall of one of the support plates (401). A mounting shaft (6) is rotatably connected between the drive housing (5) and the corresponding support plate (401). The mounting shaft (6) and the transmission shaft (404) are connected by a sprocket and a chain drive. A worm gear (7) is fixedly sleeved on the outer surface of the mounting shaft (6). A worm (8) is rotatably embedded on the outer wall of the drive housing (5), and the worm (8) and the worm gear (7) mesh. A handle (9) is fixedly sleeved on the outer surface of the worm (8).

4. A coating machine roller changing device according to claim 3, characterized in that, The support rod (402) consists of multiple square rods and two round rods.

5. A coating machine roller changing device according to claim 4, characterized in that, Two stabilizers (10) are rotatably sleeved on the outer surface of the drive shaft (404), and each stabilizer (10) is fixedly connected to the frame (1) and the reinforcing plate (406).

6. A coating machine roller changing device according to claim 5, characterized in that, A counterweight (11) is fixedly installed on the top of the frame (1).